Related Manuals for Ace Heating Solutions Packaged Storage Water Heater Steam-to-Water System
Summary of Contents for Ace Heating Solutions Packaged Storage Water Heater Steam-to-Water System
- Page 1 Packaged Storage Water Heater Steam-to-Water System Operating and Maintenance Manual Designed and Manufactured in Accordance with ASME Code Section VIII Photo shown may vary from actual model.
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Page 3: Table Of Contents
ACE BOILER INC. Page 2 Table of Contents Page Operating and Installation Instruction The Packaged Storage Water Heater Name Plate and Model Number The Parts of the Packaged Storage Water Heater How it works Receiving your Packaged Storage Water Heater General Installation Instruction 10 Before Start-up Installation and hook-up... -
Page 4: Operating And Installation Instruction
ACE BOILER INC. Page 3 Operating and Installation Instructions (Pneumatic / Pilot-Operated) Congratulations on your purchase of a new Ace Boiler, Packaged Storage Water Heater. In this book, we have included installation and maintenance instructions that, if followed, will provide you with many years of service from your new unit. -
Page 5: The Packaged Storage Water Heater Nameplate And Model Number
The following illustration is an accurate depiction of the nameplate found on the Packaged Storage Water Heater. NB or serial number Shell pressure C. Shell temperature D. Tube pressure Ace Heating Solutions, LLC Tube temperature Min. Atmospheric Pressure Atmospheric temperature H. Serial number Year built... -
Page 6: The Parts Of The Packaged Storage Water Heater
ACE BOILER INC. Page 5 Parts of the Packaged Storage Water Heater (Pneumatic / Self-Contained) Relief Valve Hot Water Water to Water Outlet Water to Water Pneumatic Pneumatic Anode (for glass lined tanks) Lifting Lugs Horizontal Vertical Relief Valve Optional Press. -
Page 7: How It Works
ACE BOILER INC. Page 6 How It Works! The Packaged Storage Water Heater is designed to heat domestic hot water using existing plant steam or hot water. The control valve regulates the heating medium through the tube bundle. As there is a demand for domestic hot water, the temperature control bulb will sense the drop in water temperature. -
Page 8: Receiving Your Packaged Storage Water Heater
ACE BOILER INC. Page 7 Receiving Your Packaged Storage Water Heater Check Equipment Received. Inspect the unit for any shipping damage. Make sure you have received all loose parts, such as listed on the “Bill of Lading”. Larger strainers and valves, usually 2-1/2” and above, are shipped loose. - Page 9 ACE BOILER INC. Page 8 Torque’s: The following are recommended bolt torque requirements Bolt Size Min Torque Max Torque 1/2" 45 ft-lbf. 60 ft-lbf. 5/8" 90 ft-lbf. 120 ft-lbf. 3/4" 150 ft-lbf. 200 ft-lbf. 7/8" 240 ft-lbf. 320 ft-lbf. 1" 368 ft-lbf.
- Page 10 ACE BOILER INC. Page 9 Water Connections: Pipe cold domestic water in, hot out, and drain according to the cover drawing. Steam Piping: Check the steam supply pressure. The steam supply pressure should not exceed the maximum pressure specified on the control valve, relief valve, or vessel nameplate. Condensate: The condensate outlet of the steam trap is to be connected to condensate return line.
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Page 11: Before Start-Up
ACE BOILER INC. Page 10 Before Start-up Installation and Hook-up Place tank in location desired, and level tank carefully to insure levelness of heating coil loops which are installed in the tank. Provide sufficient clearance in front to permit removal of the tube bundle. -
Page 12: Start-Up Instruction
ACE BOILER INC. Page 11 Start-up Instruction It is assumed that installation is complete and that all connections have been made, including: electrical, steam, domestic water, instrument air, vents, drains and safety valve discharge lines. If an optional control box is included, make sure the power switch is in the “off” position. Set the temperature controller on the pilot to a minimal water temperature output, following instruction in the technical data sheet provided (factory does not present). -
Page 13: Operation Of Storage Water Heater
ACE BOILER INC. Page 12 Operation of Storage Water Heater The entire system should be clean before starting operation to prevent plugging of tubes. Under some conditions, the use of strainers in the pipe may be required. When placing unit in operation, open a vent and start to circulate the cold medium only. Be sure that the passages in the tank are entirely filled with cold fluid before closing the vents. -
Page 14: Trouble-Shooting Guide
ACE BOILER INC. Page 13 Trouble-shooting Guide Water temperature too high Check the setting of the pilot controller and adjust the hand wheel as necessary. Confirm steam supply pressure to the valve does not exceed that specified in the List of Materials. -
Page 15: Maintenance Instruction
ACE BOILER INC. Page 14 Maintenance Instruction The following service is recommended for proper and safe use of this equipment monthly or more often. Open relief valve(s) momentarily by lifting try lever to be sure valve(s) will open and are operational. Check tank pressure gauge. - Page 16 ACE BOILER INC. Page 15 A new manhole gasket will probably be required when replacing the manhole cover. To facilitate replacement of the manhole gasket, and cover, it will be helpful to tape the gasket to the cover with 4 pieces of adhesive tape, to avoid slippage of gasket from cover.
- Page 17 3. Ace Heating Solutions, LLC do not provide a warranty or guarantee, express or implied, in any manner, form, usage of trade, 3. Ajax Boiler Inc. do not provide a warranty or guarantee, express or implied, in any manner, form, usage of trade, merchant merchantability or fitness which extend beyond the product description and quotation.
- Page 18 This warranty is limited to the above and applies only for the period set forth. Ace Heating Solutions, LLC This warranty is limited to the above and applies only for the period set forth. Ajax Boiler Inc. will not be liable for any loss...
- Page 19 Ace Heating Solutions, LLC OILER OILER ARNING PRODUCT SAFETY NOTICE ACE BOILER AND WATER HEATER PRODUCTS OPERATE AT HIGH TEMPERATURE AND PRESSURES AJAX BOILER AND WATER HEATER PRODUCTS OPERATE AT HIGH TEMPERATURE AND PRESSURES • Before using this product, read and understand instructions. Save these instructions for future use.
- Page 20 If you do not know who your local Manufacturer’s Rep is, you can find out by logging into the www.ajaxboiler.com website, and clicking on the Representative tab found in the table of contents. www.aceheatingllc.com website, and clicking on the Representative tab found in the table of contents. Ace Heating Solutions, LLC Ajax Boiler Inc. 2701 S. Harbor Blvd.
- Page 23 2-Way Valves (Control of Liquids, Gases, and Steam) 3-Way Valves (Control of Liquids)
- Page 24 N/A Exceeds N/A Exceeds DL49 and DL84 Actuator’s Maximum Air Pressure Actuator Rating N/A Exceeds N/A Exceeds DL49 and DL84 Actuator’s Maximum Air Pressure Actuator Rating N/A Exceeds DL49 and DL84 Actuator’s Maximum Air Pressure N/A Exceeds DL49 and DL84 Actuator’s Maximum Air Pressure...
- Page 31 2-Way Valves (Control of Liquids, Gases, and Steam) 3-Way Valves (Control of Liquids)
- Page 32 N/A EXCEEDS DL49 AND DL84 ACTUATORS’ MAXIMUM AIR PRESSURE N/A EXCEEDS DL49 AND DL84 ACTUATORS’ MAXIMUM AIR PRESSURE...
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- Page 64 Model No. www.aceheatingllc.com Ace Heating Solutions, LLC. All rights reserved. Printed in the USA Performance specifications are effective with date of issue and are subject to change without prior notice. The brand and product names contained within this document are trademarks or registered of their respective holders.