Kingsman IDV33-IDV36 Installation Instructions Manual

Gas fired direct vent room heater inserts

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Installation Instructions

Model Number IDV33-IDV36 Gas Fired Direct Vent Room
Model IDV 33
Certified to: ANSI Z21.88a-2000, CSA 2.33A-2000, CGA 2.17-M91, CSA P.4.1-02
Model IDV 36
Certified to: ANSI Z21.88b/CSA 2.33b-2003, CSA P.4.1-02
This appliance may be installed in an aftermarket permanently located, manufactured home (USA
only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is used.
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
WARNING: If the information in these instructions are not followed
exactly, a fire or explosion may result causing property damage,
personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal injury or
loss of life. Refer to this manual. Installation and service must
be performed by a qualified installer, service agency or the gas
supplier.
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
Heater inserts
Listed Certified for USA. and Canada
Listed Certified for USA. and Canada

FOR YOUR SAFETY

A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Printed in Canada
July 09, 2007
WARNING: The IDV33/IDV36
Fireplace Insert was designed for
installation in a solid fuel fireplace
that has been installed in accordance
with national, provincial/state and
local building codes and is constructed
of noncombustible materials. Do not
remove any refractory materials
from any masonry solid fuel fireplace.
The IDV33/IDV36 Fireplace Insert
was designed for installation in a
zero clearance type listed solid fuel
burning factory built fireplace. It
may be necessary to remove the
damper plate and refractory liners.
Removal of the smoke baffle is necessary
in most cases.
Part # 36IDV-MAN

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Summary of Contents for Kingsman IDV33-IDV36

  • Page 1: Installation Instructions

    Installation Instructions Model Number IDV33-IDV36 Gas Fired Direct Vent Room Heater inserts Model IDV 33 Listed Certified for USA. and Canada Certified to: ANSI Z21.88a-2000, CSA 2.33A-2000, CGA 2.17-M91, CSA P.4.1-02 Model IDV 36 Listed Certified for USA. and Canada Certified to: ANSI Z21.88b/CSA 2.33b-2003, CSA P.4.1-02...
  • Page 2 PRE-INSTALLATION QUESTIONS and ANSWERS Why does my fireplace or stove give off odour? It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g.
  • Page 3: Table Of Contents

    Specifications Options ......26 Troubleshooting the Gas Control System ....28 Kingsman Industries Gas Fireplace – Limited Warranty . . .29...
  • Page 4: Mobile Home/Manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installation, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
  • Page 5: Installation And Operation

    Installation and Operation Installation Regulations 3. Children should be carefully supervised when they are in the same room as your fireplace appliance. This gas appliance must be installed by a qualified installer in accor- dance with local building codes, or in the absence of local codes, with 4.
  • Page 6: Dimensions And Sizing

    IDV33 Insert Dimension and Sizing 4” ” ” ” ” ” ” ” ” ” ” MINIMUM FIREPLACE MINIMUM FIREPLACE COVERAGE WITHOUT OPENING SURROUND Front width: ” ” ” Rear width: ” ” Height: ” ” Depth: ” IDV 33 Optional Surround Sizes I33S3426B Top Only I33S4430B Top/Sides ”...
  • Page 7 IDV36 Insert Dimension and Sizing IDV36 Optional Surround Sizes I36S3931B Top Only I36S4736B 1 Piece I36S4432B 3 Piece Top/Sides...
  • Page 8: Mantles And Clearances

    Clearance to Combustible Mantels Mantels Mantels Depending on the width of the fireplace mantel, it may be installed higher of lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening. Non combustible materials such as brick, tile, etc.
  • Page 9: Gas Line Installation And Specifications

    This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. This appliance is approved with Kingsman Flex Vent System (as listed in the manual) or Simpson Duravent flex pipe system (#0991 Co-linear Vertical Termination and #0923GK Co-linear Adapter for Termination). This fireplace insert is approved is approved for use with two - three inch diameter gas flex liners.
  • Page 10: Venting System

    Installation of Vent Pipe Note: Use black millpac on vent pipe joints! 1. First remove the decorative top cover (5 screws). Then simply lift upwards. (fig #1) 2. Remove adapter plate from unit by removing the two screws as shown below. (fig #3) 3.
  • Page 11: Surround Installation

    IDV33 / IDV36 Insert Surround Installation THREE PIECE SURROUNDS Part No. Description I33S3426B 1 pce top ” x 26 ” 1. When installing 3 pc surround, install side panels first. I33S4028B 3 pce small 40” x 28” 2. Slide side panels in place. Make sure the pre-set screws slide I33S4430B 3 pc large 44”...
  • Page 12: Riser Kit And Levelling Instructions

    IDV33 / IDV36 Riser Kit and Levelling Instructions IDV33 / IDV36 When installing insert it may be necessary to support back of unit. To support back of insert, INSERT there are two levelling plates right and left of unit. LEVELLING Step 1: Measure height required to level unit.
  • Page 13: General Glass - Glass Door Information

    General Glass Information Glass Cleaning Glass Replacement It will be necessary to clean the glass periodically. During start-up, REPLACEMENT GLASS FOR BOTH DIRECT VENT UNITS condensation, which is normal, forms on the inside of the glass and Only Robax ceramic or coated Neaoceram glass may be used for causes dust, lint etc.
  • Page 14: Brick Panel Installation

    Brick Panel Installation 1. Remove door assembly, two latch behind top grill assembly. 2. Install rear brick panel first. 3. Install left and right panels and secure with brick clip. IDV 33 Installation of Overlays...
  • Page 15: Overlay Installation

    IDV33 & IDV36 Double Door Installation Step 1: Place Double Door over fireplace glass door and insert steel pins into latching mechanism (Ref-1) Step 2: Slide bottom double door retainer clip down into position making sure fireplace door is between opening of retainer. (Ref-2) IDV36 Overlay Installation Step 1: Place Place Overlay over fireplace glass door and insert steel pins into latching mechanism.
  • Page 16: Fan System

    Fan System – Access Panel/Fan Removal NOTE: Make sure power supply is shut off first! 3. Remove fan access panel (15 screws). It is located on the back and bottom right hand corner. Label all wires prior to disconnecting when servicing 4.
  • Page 17: Burner Component List

    IDV33/IDV36 Insert Burner Component List...
  • Page 18: Burner Installation/Removal

    Burner Installation/Removal 1. Remove glass door assembly and logs if installed. Be careful with logs as they become fragile after being heated. 2. Lift log supports off burner assembly by lifting straight upwards. 3. The burner or burner assembly can now be removed. A - TO REMOVE BURNER ASSEMBLY Locate and remove the 12 screws around the outside of the burner assembly (to remove entire burner assembly).
  • Page 19: Millivolt System, Lighting, & Burner Control

    MILLIVOLT SYSTEM, LIGHTING, & BURNING CONTROL Recommended Maximum Lead Length (Double Wire) When Using Wall Switch or Thermostat Wire Size Max. Length 14 GA. 100 FT. 16 GA. 64 FT. 18 GA. 40 FT. 20 GA. 25 FT. 22 GA. 16 FT.
  • Page 20: Log Assembly

    LOG PLACEMENT - LOGF35 OGF35 Log Set and Glowing Embers Shows rear log positioning bracket and 4 pin locating positions. Log A has 2 locating holes, position the 2 holes Log B has 2 locating holes, position the 2 holes on the log over the 2 pins on the left side of the on the log over the 2 pins on the right side of log mounting pan as shown in the picture.
  • Page 21 LOG PLACEMENT - LOGF36 OGF36 Log Set and Glowing Embers, Lava Place Log #1 onto rear log holder and center. Rock and Vermiculite. Place Log #2 onto left side of Log #1. Place Log Locate 2 holes on bottoms of Logs #4 and 5, #3 onto right side of Log #1.
  • Page 22: Mqrock1/Mqrsp4

    MQROCK1/MQRSP4 for IDV33/IDV36 MQRSP4 Parts List Remove the ember plates and the grate bar by removing the 2 left and right screws on the grate bar. 1 each MQRSP4 Rock Platform Reinstall screws after removing parts. 2 each Ember Plates #6000-225 1 each Ember Bridge #6000-226 1 each Support #DVI33-167 Place the MQRSP4 rock platform and ember plates...
  • Page 23 MQROCK1/MQRSP4 for IDV33/IDV36 (continued) Step 4: Place rocks #6 into position as shown. Step 5: Place rocks #3 into positon as shown. Step 6: Place rocks #1 into postion as shown. Step 7: Place rocks #3 and #4 into position as shown. Finished rock set and burn...
  • Page 24: Conversion Kit Instructions

    CONVERSION KIT INSTRUCTIONS PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD BEFORE PROCEEDING WITH CONVERSION. “Warning” This conversion kit shall be installed by a qualified ser- vice agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss...
  • Page 25 GAS CONVERSION KIT FOR TOP CONVERTIBLE PILOT SERIES 019065X Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG Only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions. WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.
  • Page 26: Kingsman Fireplace Part Numbers & Specifications Options

    IDV33 Parts List IDV36 Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Fireplace Part Numbers Fireplace Part Numbers IDV33N INSERT DIRECT VENT IDV36N INSERT DIRECT VENT FIREPLACE (Natural Gas) 31,500 BTU FIREPLACE (Natural Gas) 34,250 BTU IDV33LP INSERT DIRECT VENT IDV36LP INSERT DIRECT VENT FIREPLACE (Liquid Propane) 28,500 BTU...
  • Page 27 Parts for IDV33 and IDV36 Parts for IDV33 and IDV36 PART NO. DESCRIPTION PART NO. DESCRIPTION Miscellaneous Parts Riser Kits 1000-150 GE #SILICONE GE RED IS806 #736 I33R40 ” Riser for use with I33S4028B and 1000-150 MP #HI-TEMP MILL PAC SEALANT 840099 I36S3931B 1000-214 #PIEZO-IGNITOR 1244-17 MARK 21...
  • Page 28: Troubleshooting The Gas Control System

    Trouble Shooting The Gas Control System WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. Problem Possible Causes Corrective Action Spark igniter will not light.
  • Page 29: Kingsman Industries Gas Fireplace - Limited Warranty

    During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

This manual is also suitable for:

Idv33Idv36

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