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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
WARNING
!
If the information in these instructions
are not followed exactly, a fi re or
explosion may result causing property
damage, personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certifi ed kit is used.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
NATURAL GAS
WARNING
!
XIR4N
XIR4P
PROPANE
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
C E R T I F I E D
1.36A
1
W415-1035 / A / 10.21.11
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Summary of Contents for Napoleon XIR4N
- Page 1 TOUCH GLASS. C E R T I F I E D Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com $10.00...
-
Page 2: Table Of Contents
TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS MINIMUM CLEARANCE TO COMBUSTIBLES GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE INFORMATION INSTALLATION LEVELLING THE APPLIANCE CHIMNEY CONNECTION GAS INSTALLATION FINISHING MINIMUM MANTEL CLEARANCES DOOR REMOVAL AND INSTALLATION LOG PLACEMENT BATTERY INSTALLATION OPTIONAL ROCK PLACEMENT GLOWING EMBERS LOGO PLACEMENT ELECTRICAL INFORMATION... -
Page 3: Installation Overview
1.0 INSTALLATION OVERVIEW Venting, see “INSTALLATION - CHIMNEY CONNECTION” section. Rating Plate, see “RATING PLATE INFORMATION” section. Logs, see “FINISHING - LOG PLACEMENT” section. W415-1035 / A / 10.21.11... -
Page 4: Introduction
2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi... -
Page 5: Dimensions
DIMENSIONS MINIMUM CLEARANCE TO COMBUSTIBLES This appliance must be recessed into a vented noncombustible wood-burning appliance (prefabricated or masonry) only. The minimum appliance opening size in which the appliance is to be installed is: HEIGHT 25.000" WIDTH 34.250" DEPTH 17" The minimum allowable chimney fl... -
Page 6: General Information
• A Carbon Monoxide detector is required in all rooms containing gas fi red appliances. • The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product. We suggest that our gas The installation must conform with local codes or, in hearth products be installed absence of local codes, the National Gas and Propane... -
Page 7: Rating Plate Information
TEEL LTD. EL LTD. SERIAL NUMBER/NO. DE SERIE: XIR4/CXIR4 24 NAPOLEON ROAD, BARRIE. ONTARIO L4M 4Y8 CANADA EON ROAD, BARRIE. ONTARI ON ROAD, BARRIE. ONT W385-0662 INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance. -
Page 8: Installation
3.0 INSTALLATION WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. Clean out ashes from the inside of the wood-burning appliance. Make sure that the chimney and wood-burning appliance are in a clean and sound condition and constructed of non-combustible materials. If necessary have any repair work done by a qualifi... -
Page 9: Chimney Connection
CHIMNEY CONNECTION Chimney installation must conform to both national and local code requirements. The chimney must be lined with one 3" diameter liner for intake and one 3" diameter liner for exhaust. The minimum and maximum vent lengths are 10 and 35 feet respectively. Recommended kits come in 3 lengths: 2-3"... -
Page 10: Gas Installation
GAS INSTALLATION WARNING RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES. SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. -
Page 11: Finishing
4.0 FINISHING WARNING RISK OF FIRE! NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. DO NOT STRIKE, SLAM OR SCRATCH GLASS. -
Page 12: Door Removal And Installation
DOOR REMOVAL AND INSTALLATION WARNING GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED. FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR SERVICE. -
Page 13: Log Placement
76.1A PHAZER logs and glowing embers exclusive to Napoleon, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the appliance, the colours will become more uniform as colour pigments burn in during the heat activated curing process. -
Page 14: Battery Installation
PINS 7. Position the middle log behind 8. Position the left crossover log 9. Position the middle crossover the burner pan, lining up the holes over the pins in the left side of the log onto the middle pin of the rear with the 4 studs, ensuring the log middle and rear logs. -
Page 15: Optional Rock Placement
OPTIONAL ROCK PLACEMENT WARNING REAL ROCKS MUST NOT BE USED IN THIS APPLIANCE. HEAT WILL CAUSE THEM TO EXPLODE Before beginning with the installation, remove the door and all burner media from the appliance including logs and charcoal strips. Retain the glowing embers. A. -
Page 16: Electrical Information
5.0 ELECTRICAL INFORMATION WARNING DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE ELECTRICAL CIRCUIT. RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE APPLIANCE WALL SWITCH. -
Page 17: Operation
6.0 OPERATION WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. -
Page 18: General Transmitter Layout
GENERAL TRANSMITTER LAYOUT TRANSMISSION THERMOSTAT CHILD SAFETY OFF/ON/SMART LOCK OUT ROOM LOW BATTERY TEMPERATURE ALARM TEMPERATURE SET POINT/ LEVEL/ STATUS AUX. OUTPUT SPLIT VALVE FLAME 35.18 APPLIANCE OPERATION Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). (Only required as back up to household electricity). -
Page 19: Temperature Display
TEMPERATURE DISPLAY With the system in the “OFF” position, press the °F °C Thermostat Key and the Mode Key at the same time to change from degrees F to C. Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display. -
Page 20: Flame Height
FLAME HEIGHT The remote control has six (6) fl ame levels. With the °F °F system on and the fl ame level at the maximum, press the Down Arrow Key once and it will reduce the fl ame height by one step until the fl ame is turned off. The Up Arrow Key will increase the fl... -
Page 21: Low Battery / Manual Bypass
6.11 LOW BATTERY / MANUAL BYPASS The life span of the remote batteries depends on various factors: quality of the °F batteries, the number of ignitions, the number of charges to the room thermostat set point, etc. When the transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost. -
Page 22: Anti Condensation Control Switch (Optional)
6.15 ANTI CONDENSATION CONTROL SWITCH (OPTIONAL) This appliance has the option to go from an electronic intermittent pilot ignition to a standing pilot for cold climates. RIGHT SIDE OF DOOR FRAME (OPERATING SIDE) ANTI CONDENSATION CONTROL SWITCH 6.16 TIMED BLOWER Your remote system may have a built in timer (in thermostat mode) that enables the blower to cycle on and off automatically when the burner turns on and off. -
Page 23: Adjustments
7.0 ADJUSTMENTS PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise direction to reduce the gas fl ow. Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counter- clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. -
Page 24: Flame Characteristics
FLAME CHARACTERISTICS It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the illustrations provided. If any fl ames appear abnormal call a service person. PILOT BURNER ELECTRODE FLAME SENSOR FLAME MUST ENVELOP UPPER 3/8”... -
Page 25: Maintenance
8.0 MAINTENANCE MAINTENANCE MAINTENANCE WARNING MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. -
Page 26: Door Glass Replacement
DOOR GLASS REPLACEMENT WARNING DO NOT USE SUBSTITUTE MATERIALS. GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION. -
Page 27: Burner Removal
BURNER REMOVAL Remove the glass door, see "DOOR REMOVAL AND INSTALLATION" section. Remove the logs, see "FINISHING" section. B. Remove the 9 screws that secure the log support in place. Lift D. Remove the 4 screws that secure the pan burner in place and the support out lift the burner up and out. -
Page 28: Night Light™ Replacement
NIGHT LIGHT™ REPLACEMENT Your appliance comes equipped with our “Night Light™”. The light has been pre-wired and is controlled from the remote control. If the lamp or lens needs to be replaced, follow the instructions below. Unplug the fan control module from the junction box located behind the left access panel. -
Page 29: Replacements
LOG SET W361-0016 GLOWING EMBERS W010-0136 BURNER ASSEMBLY W455-0070 NATURAL GAS PILOT INJECTOR W455-0068 PROPANE GAS PILOT INJECTOR W385-0334 NAPOLEON LOGO W562-0008 GLASS GASKET W010-2737 GLASS W/ GASKET W010-2706 DOOR, GLASS & GASKET ASSEMBLY W010-0135 BURNER TUBE ASSEMBLY W660-0009 BURNER ON/OFF SWITCH W190-0029 I.P.I IGNITION CONTROL BOARD... - Page 30 TERMINAL KITS REF NO. PART NO. DESCRIPTION GDI-226 TERMINAL VENT KITS REF NO. PART NO. DESCRIPTION 2-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST: GDI-320KT VENT KIT 20FT GDI-325KT VENT KIT 25 FT GDI-335KT VENT KIT 35 FT W415-1035 / A / 10.21.11...
- Page 31 ACCESSORIES REF NO. PART NO. DESCRIPTION GI-RB RISER BOX - PAINTED BLACK W175-0337 CONVERSION KIT - LP-NG W175-0336 CONVERSION KIT - NG-LP ON/OFF REMOTE THERMOSTATIC REMOTE F50DR DIGITAL REMOTE -RED F50DY DIGITAL REMOTE - GREY F50DK DIGITAL REMOTE - BLACK MKRY GREY RIVER ROCKS MKRM...
- Page 32 W415-1035 / A / 10.21.11...
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Page 33: Troubleshooting
10.0 TROUBLESHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. - Page 34 SYMPTOM PROBLEM TEST SOLUTION Exhaust fumes Appliance is spilling. Ensure exhaust bracket gasket seal. smelled in room, Check door seal. headaches. Check for exhaust blockage. Check that venting is installed correctly. Room is in negative pressure; increase fresh air supply. Pilot will not light.
- Page 35 SYMPTOM PROBLEM TEST SOLUTION Pilot sparks but Gas supply. Verify that the incoming gas line ball valve is “Open”. will not light. Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 14” W.C. Module is not grounded. Verify the value and pilot assemblies are properly grounded to the metal chassis of the fi...
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Page 36: Warranty
All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the fi rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON®... -
Page 37: Service History
12.0 SERVICE HISTORY 43.1 W415-1035 / A / 10.21.11... - Page 38 13.0 NOTES 44.1 W415-1035 / A / 10.21.11...
- Page 39 44.1 W415-1035 / A / 10.21.11...
- Page 40 44.1 W415-1035 / A / 10.21.11...
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