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Lissmac FS UNI-CUT Operation Manual

Floor cutter

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OPERATION MANUAL
Floor Cutter
FS UNI-CUT
This manual should be available to your service personnel at all times to
ensure correct and careful handling of the machine.
Maschinenbau u. Diamantwerkzeuge GmbH
Mechanical Engineering – Diamond Tools
Lanzstraße 4 - D-88410 Bad Wurzach
Telefon +49 (0) 75 64/3 07-0 - Fax + 49 (0) 75 64/3 07-5 00
lissmac@lissmac.com - www.lissmac.com
State:2007/02
1

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Summary of Contents for Lissmac FS UNI-CUT

  • Page 1 OPERATION MANUAL Floor Cutter FS UNI-CUT This manual should be available to your service personnel at all times to ensure correct and careful handling of the machine. Maschinenbau u. Diamantwerkzeuge GmbH Mechanical Engineering – Diamond Tools Lanzstraße 4 - D-88410 Bad Wurzach Telefon +49 (0) 75 64/3 07-0 - Fax + 49 (0) 75 64/3 07-5 00 lissmac@lissmac.com - www.lissmac.com...
  • Page 2: Table Of Contents

    Preface This operating manual should make it easier to learn to acquaint yourself with the machine and all its features. The operating manual contains important information on safe, efficient and technically correct operation. Following the instructions helps prevent accidents, unnecessary repair costs and down time which enhances the machine’s reliability and service life.
  • Page 3: General Safety Precautions

    1. General Safety Precautions 1.1 Warning Labels and Symbols used in this Manual Danger ! Not following the instructions can results in serious injuries or even death. Caution! Not following the instructions can, under certain conditions, result in injuries. Note! Not following the instructions can result in damage to the machine or other equipment.
  • Page 4 1.3.3 Any personnel working on the machine must read this operating manual, especially this chapter on safety precautions, prior to beginning. Learning on the job is too late! This especially applies to persons who work occasionally on the machine (like setup or maintenance crews). 1.3.4 Perform regular spot checks to ensure that personnel are doing their jobs in a safe and conscientious manner and that they are adhering to the instructions in the operating manual.
  • Page 5 1.4.5 Apprentices, new employees, or personnel receiving general training must be supervised at all times by an experienced operator while working on the machine! 1.4.6 Any work at the electrical equipment of the floor cutter must be carried out by a qualified electrician only or a trained person under the supervision of a qualified electrician, in accordance with the rules and standards for electronics.
  • Page 6 1.5.2.4 Prior to cleaning the machine with water or by steam jet (high pressure steam jet) or with other cleansing agents, cover and seal all openings into which, due to safety or functional reasons, water/steam/cleansing agent may not penetrate. Particularly protect endangered electric motors and switches. 1.5.2.5 Completely remove all covers/tape after cleaning! 1.5.2.6 Tighten any loose screws after performing maintenance or repair work! 1.5.2.7 If the protective devices on the machine need to be removed for setting up,...
  • Page 7: Description Of Machine

    1.7 Transport 1.7.1 Ensure that your hoisting gear and load suspension devices have adequate carrying capacity. 1.7.2 Have an experienced coordinator direct the lifting process! 1.7.3 Lift the machines using only approved lifting equipment as per the instructions given in the operating manual (striking points for loading procedures)! 1.7.4 Use only a vehicle providing sufficient carrying capacity for transporting the...
  • Page 9 2700/1100/1800 mm 2.4. Accessories - Saw blade protection cap ∅ 1200/1500 mm - Sludge extraction 2.5. Perceived noise level of FS UNI-CUT Guaranteed sound level = 105 dB(A) WARNING! Ear muffs must be worn if a 90 dB(A) noise level is exceeded! Sound ranging method in accordance with ISO 3744, 3862 and Regulation 2000/14/EG.
  • Page 10: Commissioning

    3. Commissioning 3.1 Operation desk Prior to starting the floor cutter, the operator has to make himself familiar with the machine. Meaning of the symbols: 12. Water pump ON - OFF 13. Hydraulic oil temperature is too high (green light) / hydraulic oil level (red light) is too low (light must not burn during operation) 14.
  • Page 11 27. Vertical adjustment of saw protection cap Lever forward saw cap up Lever backward saw cap down Lever in middle saw cap stops Atttention This lever also controls the feed motion of the saw cap. Wide deflection = increased feed motion 28.
  • Page 13 3.3 Assembly of saw blade - All switches on the operation desk must be in position “0” - Start motor with ignition key (pos. 36)en - Move saw blade drive to highest position ∗ lever pos. 28 ∗ control knob pos. 29 - Switch off ignition (pos.
  • Page 15 3.4 Preparations for start - Put the floor cutter in position ∗ Steering rod disk and saw blade (or rear side marker) are positioned above the cutting line *Couple water hose at pos. 42 or at extraction point - Open water plugs (pos. 42) - Set saw blade speed control knob (pos.
  • Page 17: Transport

    4. Transport Displacement by crane - Has the crane enough carrying capacity? - Fix quadruple suspension gear with adequate carrying capacity using jack rings provided (pos. 11) - Lift carefully - Do not allow any persons to loiter under suspended loads at Danger! any time! - Always keep an eye on the floor cutter!
  • Page 19 ∗ Use only clean water! ∗ Do not buckle hose! 5.4 Choice of saw blade See the “Lissmac Diamond Tools“ brochure. Only use saw blades recommended by the manufacturer. 5.5 Change from right to left cutting - Stop diesel engine (pos. 36) - Dismount steering rod lifter (pos.
  • Page 20: Maintenance

    6. Maintenance 6.1 Maintenance firstly daily weekly monthlyh yearly warning light every „x“ operating hours change hydraulic oil 50 h 500 h change hydraulic filter 50 h 500 h check hydraulic oil level lubricator nipples Saw blade guiding element Check cooling water filter Check hoses and screwed connections of hydraulic 20 h...
  • Page 21 6.2 Lubrications and auxiliary devices - Diesel engine see Deutz operating manual - Lubricator nipple ∗ Energrease LS2 BP 7. Spare Parts / Wearing Parts Designation Lissmac Item No. Deutz Ident. No. Engine oil filter 206599 01174418 Fuel filter 206598...
  • Page 22: Guarantee

    10. Guarantee The guarantee time for this machine is 12 months. Guarantee for the following wearing parts will be given only when the wearing is not due to working conditions. Wearing parts are parts which are subject to wear and tear in working conditions due to intended use of the machine.
  • Page 23 LISSMAC Maschinenbau und Diamantwerkzeuge GmbH EEC Declaration of Conformity LISSMAC Floor Cutter FS Uni-Cut • Manufacturer LISSMAC Maschinenbau und Diamantwerkzeuge GmbH Lanzstr. 4 D - 88410 Bad Wurzach Storage of the technical documents by: • Anton Hess (Assistant to the technical director)