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Summary of Contents for Lissmac COMPACTCUT 800
- Page 1 OPERATING MANUAL FLOOR CUTTER COMPACTCUT 800 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307- 0 Fax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/55...
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- Page 3 Imprint The operating manual is valid for: LISSMAC floor cutter COMPACTCUT 800 Company headquarters: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
- Page 4 BASIC SAFETY INSTRUCTIONS Warning notices and symbols in this operating manual Danger! Indicates that failure to comply could lead to severe injury or even death. Caution! Indicates that failure to comply could sometimes lead to injuries. Note Indicates that failure to comply leads to damage to the machine or other property. Handling information for operators The defined sequence of the handling steps makes proper and safe handling of the machine easier.
- Page 5 OPERATING MANUAL Preface This operating manual should make it easier to get to know the machine and make use of its intended applications. The operating manual contains important information on how to operate the machine safely, properly and economically. Your close attention helps avoid risk, repair costs and downtime, and increase the reliability and lifetime of the machine.
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Page 7: Table Of Contents
1. Description of performance .................... 8 Table of Contents 1.1. Basics of intended use ...................... 9 1.2. Organisational measures ....................9 1.3. Personnel choice and personnel qualification; basic responsibilities ......10 1.4. Safety instructions for operation phases ................ 11 1.4.1. Transport, assembly and installation ..............11 1.4.2. -
Page 8: Table Of Contents 1. Description Of Performance
The rear running wheel sits outside of the saw cut. This makes recutting of cut joints easy. The LISSMAC swivel arm principle saves time and money. Long times for converting from left to right cut are eliminated by the 180 degree swivel saw arm ... -
Page 9: Basics Of Intended Use
1.1.4 The LISSMAC floor cutter is a floor cutting grinder and is designed exclusively for cutting grooves into concrete or asphalt using water. Cutting with the floor cutter uses saw blades, up to a maximum of 15 mm and may only be operated for cutting of floors. -
Page 10: Personnel Choice And Personnel Qualification; Basic Responsibilities
1.2.5 Use personal protection equipment if necessary or required by regulations! 1.2.6 Keep all safety instructions and danger warnings on the floor cutter and in legible condition! Replace safety and danger instructions, that are damaged or non-readable any more. 1.2.7 For safety-related changes to the machine or its running behaviour, stop the machine immediately and mark it accordingly. -
Page 11: Safety Instructions For Operation Phases
1.4. Safety instructions for operation phases 1.4.1. Transport, assembly and installation 1.4.1.1 Transport, assembly and installation on/with the floor cutter may only be carried out in transport position. Secure the floor cutter against rolling away. 1.4.1.2 Transport, assembly and installation on/with the floor cutter may only be carried out with removed saw blade and when the drive motor is turned off. -
Page 12: Operation
1.4.3. Operation 1.4.3.1 Refrain from working in any manner that is questionable in regard to safety! 1.4.3.2 Take measures to ensure that the floor cutter is operated only in a safe, functional condition! 1.4.3.3 The floor cutter must be checked at least once per shift for externally identifiable defects or damages! Any changes which occur (including operating behaviour) must be reported immediately to the responsible post/person! If necessary, immediately stop the machine and secure it against restart! -
Page 13: Moving The Floor Cutter
1.4.6. Moving the floor cutter 1.4.6.1 The floor cutter may only be moved when the saw blade is at a standstill. 1.4.6.2 Before leaving the operating position, the drive motor must be shut down and the saw blade must no longer rotate. There is a danger of injury by a rotating saw blade. 1.4.6.3 The operator may not leave the floor cutter if the parking brake has not been activated. -
Page 14: Electric Power
1.5.2. Electric power 1.5.2.1 Use only original fuses with the specified current rating! In case of malfunctions, turn the floor cutter off immediately! Electrical work may only be carried out by technical and qualified personnel. 1.5.2.2 Carry out maintenance or repair work only when the drive motor of the floor cutter is turned off and the saw blade is not running any more. -
Page 15: Packaging And Storage
1.7. Packaging and Storage To ensure sufficient protection during shipping and transport, the machine and its components are carefully packaged. When receiving the machine, the machine must be checked for damage. The packaging of the device consists of materials which can be recycled. Put these by type into the relevant recycling containers, so that they can be recycled properly. -
Page 16: Description Of The Device
2. DESCRIPTION OF THE DEVICE 16/55... -
Page 17: Name Of Machine Parts
2.1. Name of machine parts Pos. 1 Saw blade protective hood Pos. 2 Rods of the saw blade protective hood Pos. 3 Crane hook Pos. 4 Adjustment lever Pos. 5 Control panel Pos. 6 Connection of electricity Pos. 7 Handle Pos. -
Page 18: Technical Data
2.3. Technical data COMPACTCUT 800 Max. cutting depth 420 mm (520 mm) Cutting depth setting Electrical/infinitely variable Max. saw blade diameter 1000 mm (1200 mm) Saw blade holder 25.4 mm (25.4 mm / 6xM8 -TK120/125mm) Feed/drive unit Electric 12 V Cutting gear, infinitely variable control 0-5.8 m/min... -
Page 19: Noise Power Level
2.5. Noise power level Danger! In an environment with a high noise level, wearing hearing protection in the workplace is prescribed for above 85 dB(A). The details define volume of noise level, related to the operator workspace and the noise power level of the floor cutter. -
Page 20: Commissioning
3. COMMISSIONING 3.1. Connections and operating materials Connection of electricity Allowable power source with working voltage of 400V, 32A must be available. The machine is only to be operated on electrical circuits with a ground fault circuit interrupter. A 5-strand cable must be used for a power cable, since otherwise there is no function. Operating material water This water is used when cutting as a cooling and lubricating agent and is conveyed directly to the saw blade. -
Page 21: Install Saw Blade
3.3. Install saw blade Danger! Removing or opening of the saw blade protective hood (Pos. 1) or reaching into the rotating saw blade during cutting is prohibited. These works may only be carried out with the saw blade at a standstill and the drive motor turned off. -
Page 22: Drive Belt
3.5. Drive belt The effects of an improperly tensioned drive belt: Drive belt too loose: Drive belt slips on the v-belt pulley, no or low power transmission Drive belt tightened too much: Excessive wear, much heating of the v-belt pulley with resulting damage 3.5.1. -
Page 23: Transport
4. TRANSPORT 4.1. Transport position Danger! In order to secure the floor cutter against rolling away, the floor cutter may only be transported in transport position. Note When transporting the floor cutter, unintentional position changes must be prevented. The transport position includes: ... -
Page 24: Move With The Crane
4.3. Move with the crane Danger! The floor cutter may only be transported or moved in transport position. Danger! Only use undamaged slinging equipment with sufficient carrying capacity. Personnel should never remain under hanging loads. Hang floor cutter with slinging equipment with sufficient carrying capacity on the crane hook (Pos. -
Page 25: Operation
5. OPERATION 5.1. Safety Danger! The operator authorized to cut must introduce feed movement using the feed speed controller for feed speed (pos. 17). Standing is limited to this area of the floor cutter. The floor cutter may only be operated by one person. Inform people to keep away from the cutting area, or block it off. Danger! Removing or opening of the saw blade protective hood (Pos. -
Page 26: Preparations For Starting
5.3. Preparations for starting Danger! Ensure that the floor on which cuts are to be made fulfils load carrying capacities. All obstacles must be cleared away from the cutting area and make sure there is sufficient lighting. Note The cut area can be labelled using a marking spray to orient the operator for cutting. To be able to use the floor cutter safely and properly, the following pre-requisites must be fulfilled: ... -
Page 27: Cutting With The Floor Cutter
5.5. Cutting with the floor cutter Danger! The floor cutter may only be put into operation, if all starting preparations (see 5.3) are met. If this is not possible, the operation of the floor cutter is prohibited. Dry cutting without water is prohibited! Caution! ... -
Page 28: Change From Left To Right Cut
5.6. Change from left to right cut Danger! Removing or opening of the saw blade protective hood (Pos. 1) or reaching into the rotating saw blade during cutting is prohibited. These works may only be carried out with the saw blade at a standstill and the drive motor turned off. -
Page 29: Cutting With An Open Saw Blade Protective Hood
5.7. Cutting with an open saw blade protective hood. Danger! Removing or opening of the saw blade protective hood (Pos. 1) or reaching into the rotating saw blade during cutting is prohibited. These works may only be carried out with the saw blade at a standstill and the drive motor turned off. -
Page 30: Maintenance
6. MAINTENANCE 6.1. Service Danger! Maintenance and repair works must only be carried out by qualified personnel. The floor cutter must be secured against turning on by other people. The saw blade protective hood (Pos. 1) may only be removed when the saw blade is stopped. Maintenance and repair works may only be carried out when the machine is turned off. -
Page 31: Troubleshooting Table
6.2. Troubleshooting table Danger! Pull the power plug before any maintenance or repair work. Measures must be taken, so that an accidental start-up by others is not possible. Maintenance and service works may only be carried out by qualified personnel. Error Cause Remedy... -
Page 32: Torque Of Screw Connections
6.3. Torque of screw connections Strength class: 10.9 12.9 Dimensions Max. tightening torque in Nm Max. tightening torque in Nm Max. tightening torque in Nm 11.2 11.3 16.5 19.3 27.3 40.1 46.9 1057 1136 1329 1176 1674 1959 1597 2274 2662 32/55... -
Page 33: Maintenance Plan
6.4. Maintenance plan Note This section should be used as a proof of already performed maintenance and as a service book. All warranty and service work must be entered as proof. Machine/type: Serial number/year of manufacture: Date Performed maintenance or service works Date/signature 33/55... -
Page 34: Tools
To have the best results, the parameters must match. With this diagram, the optimal cutting performance can be determined. Note In the LISSMAC sales booklet, the prices for the tools are determined. This sales booklet can be obtained from the manufacturer at any time. 34/55... -
Page 35: Conditional Connections
8. CONDITIONAL CONNECTIONS Conditional connections according to EN 61000-3-3 or IEC 61000-3-11 RA=0.15Ω jXA=0.1Ω at 50 Hz RN=0.1Ω jXN=0.06Ω at 50 Hz 35/55... -
Page 36: Warranty
9. WARRANTY The warranty for this machine is 12 months. For the following listed wear parts the warranty only applies if the wear is not caused by operation. Wear parts are parts that with intended use of the machine have limited operational wear. The wear time is not uniformly specified, it differs according to intensity of use. -
Page 37: Replacement Parts
10. REPLACEMENT PARTS Spare part Item Item no. Designation Specification Units Recommendation 1001 601292 Wheel axle U-washer Sheet 3x30x30 galv. 1002 201651 Wheel heavy duty 160/25 H7 FS22 1003 601222 Spacer 30/2x15 1004 601223 Spacer 30x2x19 1005 200245 Vertical bearing ENP-205 1007 300019 Parallel key... - Page 38 Spare part Item Item no. Designation Specification Units Recommendation 1050 300464 Round head screw with allen key 8x16 galv. 10.9 1051 300094 Set screw DIN 916 6x6 galv. 1052 300261 Countersunk head screw with allen key DIN 7991 6x20 galv. 1053 300048 Safety screw SK 6x12 VERBUS...
- Page 39 Spare part Item Item no. Designation Specification Units Recommendation 2020 300273 Hexagon nut DIN 934 8.0 galv. 2021 300125 Steel washer DIN 125 A 8.4 galv. 2022 300046 Safety screw 8 x 16 VZ. 2023 360192 Countersunk head screw with allen key DIN 7991 12x25 galv.
- Page 40 Spare part Item Item no. Designation Specification Units Recommendation 2079 210271 PUR blank 2080 601486 Sheet metal 2082 210272 PUR blank 2083 403061 Lock nut M 20 x 1.5 mm 2084 463047 Lock nut M 32 x 1.5 mm 2087 402354 Mains filter cpl.
- Page 41 Spare part Item Item no. Designation Specification Units Recommendation 3001 301746 Cap nut DIN 917 24 x1,5 galv. 3002 601020 Pressure disc 3003 601608 Saw blade flange 3004 300267 Set screw with slot and flat point DIN 427, 10 x 25, A2 3005 300624 Cylinder head screw with hexagonal DIN 912 6x 30 galv.
- Page 42 Spare part Item Item no. Designation Specification Units Recommendation 3052 690416 Motor bracket 3053 300291 Disk DIN 7349 8.4 galv. 3054 300124 Hexagon head screw DIN 933 8x20 galv. 3055 690415 Clutch bell housing 3056 601374 Headed bush 3057 601376 Hexagon nut 3058 205711 Friction pad 3059...
- Page 43 Spare part Item Item no. Designation Specification Units Recommendation 4004.2 301173 Wing screw DIN 316 8x10 galv. 4005 618328 Cover plate 4006.1 207208 GU Spray protection 4006.2 628053 Cover plate 4006.3 618330 Spray guard 4007.1 611717 Spacer 4007.2 360108 Cylinder head screw DIN 912 8x60 galv.
- Page 44 Spare part Item Item no. Designation Specification Units Recommendation 4049 280104 GEKA coupling 4050 690482 Water tap holder 4051 300721 Wing screw DIN 316 8x20 galv. 4052 280263 Ball valve, mini 4059 601359 Spray guard 4060 205364 Spray protection 4061 601492 Cover 4063 601483 Steering rod axis...
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- Page 54 2006/42/EC and 2000/14/EC. Manufacturer: LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Technical documentation retained by LISSMAC Maschinenbau GmbH, D-88410 Bad Wurzach Machine description: The floor cutter is exclusively intended for cutting joints in concrete or asphalt. COMPACTCUT 800 Cut depth, max.
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