Hoist Fitness CL-2403 Owner's Manual
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Hoist Fitness CL-2403 Owner's Manual

Hoist Fitness CL-2403 Owner's Manual

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FITNESS SYSTEMS
CL-2403
Note: Both Serial Number and Model Number are Required when Ordering Parts
Customer Service
(800) 548-5438
(619) 578-7676
RECORD SERIAL NUMBER HERE
Fax
(619) 578-9558

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Summary of Contents for Hoist Fitness CL-2403

  • Page 1 FITNESS SYSTEMS CL-2403 Note: Both Serial Number and Model Number are Required when Ordering Parts Customer Service (800) 548-5438 (619) 578-7676 RECORD SERIAL NUMBER HERE (619) 578-9558...

  • Page 2: Table Of Contents

    A S S E M B LY I N S T R U C T I O N S CONTENTS INSTRUCTIONS (Step 1) ............. FRAME ASSEMBLY (Step 2) ............PARTS LISTING ................HARDWARE LISTING ..............BOLT SIZING CHART ..............WASHER SIZING CHART ............WEIGHT RATIOS .................

  • Page 3: Tools Required

    A S S E M B LY I N S T R U C T I O N S Step 1 I N S T R U C T I O N S Before beginning assembly please take the time to read the instructions thoroughly.
  • Page 4 A S S E M B LY I N S T R U C T I O N S 2403 Assembly Page 3 FITNESS SYSTEMS...

  • Page 5: Frame Assembly (Step 2)

    A S S E M B LY I N S T R U C T I O N S Step 2 F R A M E A S S E M B L Y FACTORY INSTALLATION INSTRUCTION ONLY 1. ALL THREADED HOLES SHOULD BE TAPPED, EXCEPT INSERTS.
  • Page 6 Step 2a F R A M E A S S E M B L Y Start assembling your CL-2403 by attaching the Seat Adjustment, Front Mount Lower and the Seat Adjustment Rear Mount, to the Running Base Assembly. Next attach the Seat Slide Adjuster to the Seat Adjustment, Rear Mount.
  • Page 7 A S S E M B LY I N S T R U C T I O N S 2403 Assembly Page - 6 FITNESS SYSTEMS...
  • Page 8 A S S E M B LY I N S T R U C T I O N S Step 2b F R A M E A S S E M B L Y In this step, start by attaching the Weight Cage to the Front Attachment Assembly and the Seat Adjustment, Front Mount Lower Assembly.
  • Page 9 A S S E M B LY I N S T R U C T I O N S FACTORY INSTALLATION INSTRUCTION ONLY FACTORY INSTALL 6 THREADED INSERTS (CB) TO THE WEIGHT CAGE (1). 2403 Assembly Page - 8 FITNESS SYSTEMS...
  • Page 10 A S S E M B LY I N S T R U C T I O N S Step 2c F R A M E A S S E M B L Y In this step start by pressing four 1” O.D. x 3/4” I.D. Flanged Oilites into the Foot Rest Leg Assembly.
  • Page 11 A S S E M B LY I N S T R U C T I O N S 27 (CUT TO FIT) (CUT TO FIT) (CUT TO FIT) (CUT TO FIT) .550” .550” .550” .550” 2403 Assembly Page - 10 FITNESS SYSTEMS...
  • Page 12 A S S E M B LY I N S T R U C T I O N S Step 2d F R A M E A S S E M B L Y In this step start by pressing two 1 3/8” O.D. x 1” I.D. Flanged Oilites on both sides of the Foot Rest Mount Assembly.
  • Page 13 A S S E M B LY I N S T R U C T I O N S (CUT TO FIT) (CUT TO FIT) .400” .400” (CUT TO FIT) (CUT TO FIT) .800” .800” 2403 Assembly Page - 12 FITNESS SYSTEMS...
  • Page 14 A S S E M B LY I N S T R U C T I O N S Step 2e F R A M E A S S E M B L Y Start by sliding the 14 25/32” Long Shaft onto the Small Cam Assembly and secure it on the second hole with the 3/8”...
  • Page 15 A S S E M B LY I N S T R U C T I O N S FACTORY INSTALLATION INSTRUCTION ONLY CHECK TO SEE IF FLANGE IS SQUARE. ADJUST IF NECESSARY. MEASURE FLANGE & FRONT ATTACHMENT ASSEMBLY TO SEE IF BOTH ARE PARALLEL. INSTALL CAM ASSEMBLY &...
  • Page 16 A S S E M B LY I N S T R U C T I O N S Step 2f F R A M E A S S E M B L Y In this step start by pressing the two Guide Rod Bushings into the Weight Cage.
  • Page 17 A S S E M B LY I N S T R U C T I O N S FOR ASSEMBLY INSTRUCTION SEE PAGE 30 FOR ASSEMBLY SEE A-1 2403 Assembly Page - 16 FITNESS SYSTEMS...
  • Page 18 A S S E M B LY I N S T R U C T I O N S Step 2g F R A M E A S S E M B L Y In this step start by attaching the Belt Assembly to the Weight Assembly (prior to attaching the Cam Belt).
  • Page 19 A S S E M B LY I N S T R U C T I O N S NOTE: 1. BELT SMOOTH SIDE DOWN, ALWAYS FIGURE 1 FIGURE 1 FIGURE 2 FIGURE 2 FIGURE 3 FIGURE 3 FOR TWO TOP PULLEYS AND CAM. SMOOTH SIDE TO WRAP AROUND BELT RETAINER SHAFT 2.
  • Page 20 A S S E M B LY I N S T R U C T I O N S Step 2h F R A M E A S S E M B L Y In this step, attach the Linear Pillow Block Bearings to the Seated Assembly.
  • Page 21 A S S E M B LY I N S T R U C T I O N S 2403 Assembly Page - 20 FITNESS SYSTEMS...
  • Page 22 A S S E M B LY I N S T R U C T I O N S Step 2i F R A M E A S S E M B L Y In this step start by pressing two 1” O.D. X 3/4” I.D. Flanged Oilites into the Seated Frame Assembly.
  • Page 23 A S S E M B LY I N S T R U C T I O N S (GRIND TO FLUSH) (GRIND TO FLUSH) 2403 Assembly Page - 22 FITNESS SYSTEMS...
  • Page 24 A S S E M B LY I N S T R U C T I O N S Step 2j F R A M E A S S E M B L Y In this step start by attaching the Seat Upholstery to the Seated Frame Assembly.
  • Page 25 A S S E M B LY I N S T R U C T I O N S 2403 Assembly Page - 24 FITNESS SYSTEMS...
  • Page 26 A S S E M B LY I N S T R U C T I O N S Step 2k F R A M E A S S E M B L Y In this step start by sliding one Aluminum Ring on both the right and left handles.
  • Page 27 A S S E M B LY I N S T R U C T I O N S 23 T 2403 Assembly Page - 26 FITNESS SYSTEMS...
  • Page 28 A S S E M B LY I N S T R U C T I O N S Step 2l F R A M E A S S E M B L Y Start this step by attaching Standard Shield to the Weight Cage. bolts.
  • Page 29 A S S E M B LY I N S T R U C T I O N S 2403 Assembly Page - 28 FITNESS SYSTEMS...
  • Page 30 A S S E M B LY I N S T R U C T I O N S Step 2m F R A M E A S S E M B L Y Slide the Stem up into the 41 LBS. Steel Top Plate and secure with the Top Weight Roll Pin.
  • Page 31 A S S E M B LY I N S T R U C T I O N S 2403 Assembly Page - 30 FITNESS SYSTEMS...

  • Page 32: Parts Listing

    A S S E M B LY C A T A L O G P A R T L I S T I N G Key # Qty. Part Number Description 26-STD-SX630 Weight Cage 26-STD-SX628 Running Base Assembly 26-STD-SX666 Front Attachment Assembly 26-STD-ST217 Seat Slide Adjuster 26-STD-SX175...

  • Page 33: Hardware Listing

    A S S E M B LY C A T A L O G H A R D W A R E L I S T I N G Key # Qty. Part Number Description 11-BTN-12112WZ 1/2"-13 x 1 1/2" Button Head Screw 11-BTN-123WZ 1/2"-13 x 3"...
  • Page 34 O W N E R S Page 33 2403 Assembly FITNESS SYSTEMS...

  • Page 35: Bolt Sizing Chart

    O W N E R S B O L T S I Z I N G C H A R T 2403 Assembly Page 34 FITNESS SYSTEMS...

  • Page 36: Washer Sizing Chart

    O W N E R S W A S H E R S I Z I N G C H A R T SMALL, SAE, 26mm LARGE, USS, 25mm LARGE, USS, 34mm Page - 35 2403 Assembly FITNESS SYSTEMS...

  • Page 37: Weight Ratios

    O W N E R S W E I G H T R A T I O S 115% 115% The above chart shows the actual weight you are lifting when the ratios are applied. To find the actual weight you are lifting you would come down from the ratio being used and across from the number of the weight plate you have pinned.
  • Page 38 O W N E R S Page 37 2403 Assembly FITNESS SYSTEMS...

  • Page 39: Weight Training Tips

    O W N E R S W E I G H T T R A I N I N G T I P S Always consult your physician before starting any exercise program. Hoist equipment is designed to maximize your time spent working out.
  • Page 40 O W N E R S Page 39 2403 Assembly FITNESS SYSTEMS...

  • Page 41: Weight Training Exercise Log

    O W N E R S 2403 Assembly Page 40 FITNESS SYSTEMS...
  • Page 42 O W N E R S Page - 41 2403 Assembly FITNESS SYSTEMS...

  • Page 43: Decal Placements

    O W N E R S D E C A L P L AC E M E N T S Decal Descriptions 1 - 021-0004026 2 - 021-0003008 3 - 021-0004029 4 - 021-0013061 5 - 021-0003006 6 - 021-0012004 7 - 021-0003089 8 - 021-0003089 9 - 021-0003090...
  • Page 44 O W N E R S D E C A L R E F E R E N C E This decal has been attached to this piece of equipment to provide information regarding operation, safety and maintenance. Before use, take the time to read these decals. ROUTINE MAINTENANCE Inspect;...
  • Page 45 O W N E R S D E C A L R E F E R E N C E This decal has been attached to this piece of equipment to provide information regarding operation, safety and maintenance. Before use, take the time to read these decals. 021-0013061 2403 Assembly Page - 44...
  • Page 46 O W N E R S D E C A L R E F E R E N C E This decal has been attached to this piece of equipment to provide information regarding operation, safety and maintenance. Before use, take the time to read these decals. 021-0012004 021-0004029 SERIAL # DECAL: Always refer to the...
  • Page 47 O W N E R S D E C A L R E F E R E N C E This decal has been attached to this piece of equipment to provide information regarding operation, safety and maintenance. Before use, take the time to read these decals. 021-0004026 PATENT PENDING...

  • Page 48: General Maintenance Information

    O W N E R S HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links, Pull-Pins, Snap Locks, Swivels, Weight Stack Pins: Check all pieces for signs of visible wear or damage. Check springs in snap hooks and pull-pins for proper tension and alignment.
  • Page 49 O W N E R S Continued: GENERAL MAINTENANCE INFORMATION Belt and Cable Tension: F Referring to the Assembly/Owners Manual, when belts or cables are used check all bolts and attachments to be sure they are properly attached. Check slack in belts or cables and readjust tension if needed. Seat Sleeves &...
  • Page 50 O W N E R S Page - 49 2403 Assembly FITNESS SYSTEMS...

  • Page 51: Limited Warranty

    Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above. Hoist Fitness Systems shall not be liable for any loss or damage of any kind including any incidental or consequential damages resulting, directly or indirectly from any warranty expressed or implied or any other failure of this product.
  • Page 52 A S S E M B LY I N S T R U C T I O N S CL2403 FOOT PLATE REPLACEMENT INSTRUCTIONS CL2403 Leg Press...
  • Page 53 A S S E M B LY I N S T R U C T I O N S CONTENTS INSTRUCTIONS ................. ORIGINAL EXERCISE ARM ASSEMBLY ........NEW EXERCISE ARM ASSEMBLY ..........PART/HARDWARE LISTING ............2403 Assembly Page 1 FITNESS SYSTEMS...
  • Page 54 A S S E M B LY I N S T R U C T I O N S I N S T R U C T I O N S Before beginning assembly please take the time to read the instructions thoroughly.
  • Page 55 A S S E M B LY I N S T R U C T I O N S O R I G I N A L E X E R C I S E A R M A S S E M B L Y 2403 Assembly Page 3 FITNESS SYSTEMS...
  • Page 56 A S S E M B LY I N S T R U C T I O N S Step 1-2 F R A M E A S S E M B L Y Replacing the lower pivot shaft. Start by having one person push the exercise arm assembly forward, raising the top weight above the rest of the weight stack.
  • Page 57 A S S E M B LY I N S T R U C T I O N S STEP 2 STEP 1 2403 Assembly Page 5 FITNESS SYSTEMS...
  • Page 58 A S S E M B LY I N S T R U C T I O N S Step 3-4 F R A M E A S S E M B L Y Removing the old foot rest assembly. With the first person still holding the foot rest assembly (24), have the second person remove the upper pivot shaft (26) from the foot rest leg assembly (25) as shown in step 3.
  • Page 59 A S S E M B LY I N S T R U C T I O N S STEP 4 STEP 3 2403 Assembly Page 7 FITNESS SYSTEMS...
  • Page 60 A S S E M B LY I N S T R U C T I O N S Step 5 E X E R C I S E A R M A S S E M B L Y Swapping the handgrip assembly.
  • Page 61 A S S E M B LY I N S T R U C T I O N S NEW FOOT REST ASSEMBLY OLD FOOT REST ASSEMBLY 2403 Assembly Page 9 FITNESS SYSTEMS...
  • Page 62 A S S E M B LY I N S T R U C T I O N S N E W E X E R C I S E A R M A S S E M B L Y 2403 Assembly Page 10 FITNESS SYSTEMS...
  • Page 63 A S S E M B LY I N S T R U C T I O N S Step 6-7 E X E R C I S E A R M A S S E M B L Y Installing the new foot rest assembly.
  • Page 64 A S S E M B LY I N S T R U C T I O N S STEP 6 STEP 7 STEP 7 STEP 6 2403 Assembly Page 12 FITNESS SYSTEMS...
  • Page 65 A S S E M B LY I N S T R U C T I O N S Step 8 E X E R C I S E A R M A S S E M B L Y Fastening the new stabilized pivots.
  • Page 66 A S S E M B LY I N S T R U C T I O N S 2403 Assembly Page 14 FITNESS SYSTEMS...
  • Page 67 A S S E M B LY P A R T S / H A R W A R E L I S T I N G N E W P A R T S Key # Qty. Part Number Description 014-00150129 Retainer Ring...

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