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Sony XR-C5300X Service Manual

Fm/am and fm/mw/sw cassette car stereo
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XR-C5300X/C5305/C5600X
QQ
3 7 63 1515 0
SERVICE MANUAL
Ver 1.1 2001.05
TE
L 13942296513
www
.
Sony Corporation
9-870-102-12
2001E0500-1
e Vehicle Company
C 2001.5
Shinagawa Tec Service Manual Production Group
http://www.xiaoyu163.com
SPECIFICATIONS
x
ao
y
i
http://www.xiaoyu163.com
8
Photo: XR-C5300X
Model Name Using Similar Mechanism
Tape Transport Mechanism Type
Q Q
3
6 7
1 3
FM/AM CASSETTE CAR STEREO
FM/MW/SW CASSETTE CAR STEREO
u163
.
2 9
9 4
2 8
Canadian Model
1 5
0 5
8
2 9
9 4
XR-C5300X/C5305
m
co
9 9
US Model
XR-C5300X/C5305
E Model
XR-C5600X
XR-C5100
MG-25F-136
2 8
9 9
XR-C5600X

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  • Page 1 XR-C5300X/C5305/C5600X 3 7 63 1515 0 SERVICE MANUAL US Model Canadian Model Ver 1.1 2001.05 XR-C5300X/C5305 E Model XR-C5600X Photo: XR-C5300X Model Name Using Similar Mechanism XR-C5100 SPECIFICATIONS Tape Transport Mechanism Type MG-25F-136 L 13942296513 FM/AM CASSETTE CAR STEREO XR-C5300X/C5305...

  • Page 2: Table Of Contents

    http://www.xiaoyu163.com 3 7 63 1515 0 TABLE OF CONTENTS Flexible Circuit Board Repairing • Keep the temperature of the soldering iron around 270 ˚C dur- ing repairing. 1. SERVICE NOTE ............. 2 • Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

  • Page 3: General

    http://www.xiaoyu163.com SECTION 2 This section is extracted from instruction manual. GENERAL 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
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  • Page 10 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 11 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 12 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 13: Disassembly

    http://www.xiaoyu163.com SECTION 3 DISASSEMBLY 3 7 63 1515 0 Note: Follow the disassembly procedure in the numerical order given. SUB PANEL, MECHANISM DECK (MG-25F-136) 0 Mechanism deck 9 Screw (MG-25F-136) (PTT2.6 × 6) 8 Connector(CN351) 7 Flexible flat cable (CNP301) 5 Sub panel ass'y 3 Screw (PTT2.6 ×...

  • Page 14: Assembly Of Mechanism Deck

    http://www.xiaoyu163.com SECTION 4 ASSEMBLY OF MECHANISM DECK 3 7 63 1515 0 Note: Follow the assembly procedure in the numerical order given. HOUSING 7 Holder the hanger by bending the claw. 5 Fit projection on C part. 1 Install the catch to the hanger. 2 Install the hanger onto two claws of the housing.
  • Page 15 http://www.xiaoyu163.com 3 7 63 1515 0 LEVER (LDG-A)/(LDG-B) shaft A shaft A shaft B shaft B shaft C 1 Fit the lever (LDG-A) on shafts A – C and install it. 3 type-E stop ring 2.0 2 Fit the lever (LDG-B) on shafts A and B and install it.
  • Page 16 http://www.xiaoyu163.com 3 7 63 1515 0 GUIDE (C) 2 guide (C) 1 three claws L 13942296513 MOUNTING POSITION OF CAPSTAN/REEL MOTOR (M901) two precision screws (P2 × 2) capstan/reel motor (M901) u163 30˚ http://www.xiaoyu163.com...

  • Page 17: Mechanical Adjustments

    XR-C5300X/C5305/C5600X 3 7 6 3 1 5 1 5 0 SECTION 5 SECTION 6 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS 1. Clean the following parts with a denatured-alcohol-moistened 6-1. TEST MODE Adjustment Location: swab: <Set the Test Mode> playback head pinch roller 1.

  • Page 18: Diagrams

    XR-C5300X/C5305/C5600X SECTION 7 DIAGRAMS 3 7 6 3 1 5 1 5 0 7-1. BLOCK DIAGRAMS – TUNER/TAPE/MAIN SECTION – J331 (1/2) AUDIO IN INPUT SELECT, ELECTRICAL VOLUME J331 (2/2) STEREO DECODER IC331 R-CH TU8V BU+B TU5V AUDIO OUT...

  • Page 19: Display/Key Control/Bus Control/Power Supply Section

    XR-C5300X/C5305/C5600X – DISPLAY/KEY CONTROL/BUS CONTROL/POWER SUPPLY SECTION – 3 7 6 3 1 5 1 5 0 CN581 MASTER MICRO COMPUTER LIQUID CRYSTAL DISPLAY DRIVER SONY BUS INTERFACE BUS CONTROL IN IC501 (3/3) IC901 IC581 (FOR SONY BUS) J561...
  • Page 20 XR-C5300X/C5305/C5600X 3 7 6 3 1 5 1 5 0 WAVEFORMS THIS NOTE IS COMMON FOR PRINTED WIRING – MAIN BOARD – BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) 1.1Vp-p For schematic diagrams.

  • Page 21: Printed Wiring Board - Main Board

    XR-C5300X/C5305/C5600X 3 7 6 3 1 5 1 5 0 7-2. PRINTED WIRING BOARD – MAIN BOARD – • Semiconductor AUDIO Location F781 REAR AUDIO IN Ref. No. Location J561 (FM/AM ANTENNA) REMOTE IN CN581 BUS CONTROL IN D-12...

  • Page 22: Schematic Diagram - Main Board (1/2)

    XR-C5300X/C5305/C5600X 7-3. SCHEMATIC DIAGRAM – MAIN BOARD (1/2) – • See page 20 for Waveforms. 3 7 6 3 1 5 1 5 0 • See page 21 for Printed Wiring Board. • See page 26 for IC Block Diagrams.

  • Page 23: Schematic Diagram - Main Board (2/2)

    XR-C5300X/C5305/C5600X 7-4. SCHEMATIC DIAGRAM – MAIN BOARD (2/2) – 3 7 6 3 1 5 1 5 0 • See page 21 for Printed Wiring Board. • See page 26 for IC Block Diagrams. POWER CONNECTOR 1 3 9 4 2 2 9 6 5 1 3...

  • Page 24: Printed Wiring Boards - Key/Sub Boards

    XR-C5300X/C5305/C5600X SUB BOARD 7-5. PRINTED WIRING BOARDS – KEY/SUB BOARDS – CNP801 3 7 6 3 1 5 1 5 0 A SIDE 1 2 3 4 5 6 7 14 13 12 11 10 9 8 • Semiconductor Location Ref.

  • Page 25: Schematic Diagrams - Key/Sub Boards

    XR-C5300X/C5305/C5600X 3 7 6 3 1 5 1 5 0 7-6. SCHEMATIC DIAGRAMS – KEY/SUB BOARDS – • See page 20 for Waveform. 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3...

  • Page 26: Ic Block Diagrams

    XR-C5300X/C5305/C5600X 3 7 6 3 1 5 1 5 0 7-7. IC BLOCK DIAGRAMS IC331 TDA7402TR IC301 CXA2509AQ-T4 IC351 LB1930M-TLM 33 32 31 24 23 BUFFER OUT1 MOTOR MIXER CONTROL DRIVE 24dB CIRCUIT CIRCUIT OUT2 120µ/70µ MONO- MONO- MONO-...

  • Page 27: Ic Pin Function

    http://www.xiaoyu163.com 3 7 63 1515 0 7-8. IC PIN FUNCTION • IC501 MASTER MICRO COMPUTER (MN101C49KTA) (MAIN Board) Pin No. Pin Name Function Reference voltage (– side) of AD conversion Connect to power ground if no problems VREF — such as noise FM/AM common signal meter A/D conversion input terminal AM (MW:SW:LW), FM S meter voltage detection terminal FM AGC A/D conversion input terminal...
  • Page 28 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function Key input acknowledge Acknowledge signal input terminal to accept the function and eject key from the power off state The A/D conversion input power supply is off to save power in the power off state, and KEYACK key inputs cannot be accepted by A/D This terminal can therefore determine if function keys have been pressed even in the...
  • Page 29 http://www.xiaoyu163.com 3 7 63 1515 0 Pin Name Function Pin No. Serial clock input UNICLI UNI-LINK serial interface clock input terminal Serial data output UNISO UNI-LINK serial interface data output terminal Serial data input UNISI UNI-LINK serial interface data input terminal Serial clock output UNICKO UNI-LINK serial interface clock output terminal...
  • Page 30 http://www.xiaoyu163.com 3 7 63 1515 0 Pin Name Function Pin No. 70 to 73 Not used EEPROM communication terminal E2P_SIO EEPROM data input/output terminal EEPROM communication terminal E2P_CKO EEPROM clock output terminal Not used AM filter control terminal SWSHIFT Outputs “L”during 2.94 to 5.585, 14.125 to 18.135 MHz during SW reception, and outputs “H”...
  • Page 31 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function DAVSS NS_MASK Not used DAVDD L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 32: Exploded Views

    http://www.xiaoyu163.com SECTION 8 EXPLODED VIEWS 3 7 63 1515 0 NOTE: • Items marked “*” are not stocked since they • Abbreviation • -XX and -X mean standardized parts, so they CND: Canadian model may have some difference from the original are seldom required for routine service.
  • Page 33 http://www.xiaoyu163.com 3 7 63 1515 0 (2) FRONT PANEL SECTION not supplied (KEY board) LCD901 L 13942296513 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-040-980-01 BUTTON (SOURCE) * 60 3-040-997-01 PLATE (LCD), GROUND 3-040-981-01 KNOB (VOL)(C5300X,C5305) * 61 3-041-371-02 SHEET (REFLECTOR) 3-040-981-11 KNOB (VOL)(C5600X)
  • Page 34 http://www.xiaoyu163.com 3 7 63 1515 0 (3) MECHANISM DECK SECTION (MG-25F-136) HP901 M901 L 13942296513 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3291-667-A CLUTCH (FR) ASSY 3-933-346-01 CATCHER * 152 3-019-130-01 LEVER (LDG-A) 3-933-344-01 GUIDE (C) * 153 3-019-131-01 LEVER (LDG-B) 3-014-798-01 SCREW (HEAD), SPECIAL...

  • Page 35: Electrical Parts List

    http://www.xiaoyu163.com SECTION 9 MAIN 3 7 63 1515 0 ELECTRICAL PARTS LIST Note: • Due to standardization, replacements in the parts • SEMICONDUCTORS When indicating parts by reference list may be different from the parts specified in In each case, u: µ , for example: number, please include the board uA...: µ...
  • Page 36 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C301 1-124-234-00 ELECT 22uF C753 1-164-506-11 CERAMIC CHIP 4.7UF C755 1-124-233-11 ELECT 10UF 20.00% 16V C302 1-131-353-00 TANTALUM 10uF C756 1-164-506-11 CERAMIC CHIP 4.7UF C303 1-163-251-11 CERAMIC CHIP...
  • Page 37 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < IC > Q353 8-729-900-53 TRANSISTOR DTC114EKA-T146 IC301 8-752-079-78 IC CXA2509AQ-T4 Q354 8-729-106-60 TRANSISTOR 2SB1132-T100-R IC331 8-759-653-27 IC TDA7402TR Q551 8-729-027-23 TRANSISTOR DTA114EKA-T146 IC351 8-759-527-33 IC LB1930M-TLM Q571...
  • Page 38 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R304 1-216-077-00 RES-CHIP 1/10W R558 1-216-033-00 METAL CHIP 1/10W R305 1-216-001-00 METAL CHIP 1/10W R560 1-216-089-00 RES-CHIP 1/10W (C5600X) R306 1-216-105-00 RES-CHIP 220K 1/10W R561...
  • Page 39 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < THERMISTOR > LED904 8-719-061-16 DIODE CL-190SR-CD-T (C5300X,C5600X) LED910 8-719-078-19 DIODE LWA673 TH501 1-803-350-21 THERMISTOR, POSITIVE LED911 8-719-078-19 DIODE LWA673 < TUNER > LED912 8-719-078-19 DIODE LWA673 LED913 8-719-078-19 DIODE LWA673 A-3220-738-A TUNER UNIT (TUX-020)
  • Page 40 http://www.xiaoyu163.com 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R904 1-216-651-11 METAL CHIP 0.5% 1/10W R971 1-216-815-11 METAL CHIP 1/16W R905 1-216-655-11 METAL CHIP 1.5K 0.5% 1/10W R972 1-216-864-11 METAL CHIP 1/16W R973 1-216-815-11 METAL CHIP...
  • Page 41 http://www.xiaoyu163.com Ver 1.1 2001.05 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ACCESSORIES & PACKING MATERIALS ******************************** 1-418-812-11 REMOTE COMMANDER (RM-X91) (C5300X/C5305) 1-476-015-11 REMOTE COMMANDER (RM-X74)(C5600X) 3-044-361-11 MANUAL, INSTRUCTION (ENGLISH)(C5300X/C5305) 3-044-361-21 MANUAL, INSTRUCTION (FRENCH)(C5300X:CND/C5305:CND) 3-044-361-31 MANUAL, INSTRUCTION (ENGLISH, SPANISH, CHINESE)(C5600X)
  • Page 42 XR-C5300X/C5305/C5600X 3 7 63 1515 0 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page.

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