Chassis Tightening Torques - Yamaha YZF-R1(P) 2002 Service Information

CHASSIS TIGHTENING TORQUES

Upper bracket and front fork
Steering stem nut
Handlebar and front fork
Hnaldebar and upper bracket
Lower ring nut
Lower bracket pinch bolts
Main switch and handle crown
Brake fluid reservoir cap stopper
Front brake hose union bolts
Front brake master cylinder and bracket
Meter and cowling stay
Headlight and cowling stay
Upper cowling and headlight
Side, bottom cowling and frame, engine
Wind screen and upper cowling
Side cowling and console panel
Side cowling and inner panel
Grip end and handlebar
Brake hose holder and under bracket
Engine mounting
Front mounting bolts
Rear mounting bolts (upper and lower)
Pinch bolts (front)
Engine mount adjust bolt (rear)
Exhaust pipe bracket and frame
Clutch cable adjuster lock nut (engine side)
Main frame and rear frame
Throttle cable adjuster lock nut (engine side)
Pivot shaft nut
Pivot shaft adjust bolt
Connecting arm and frame
Relay arm and connecting rod
Relay arm and swingarm
Rear shock absorber and relay arm
Rear shock absorber and frame
Drive chain guard
Fuel tank and fuel pump
Fuel tank stay and fram (front)
Fuel tank and stay (rear)
Fuel tank and fuel tank side cover
Rider seat and frame
Coolant reservoir and radiator
Tail cowling and frame
Battery box and frame
Taillight and battery box
ECU and battery box
Passenger seat lock and battery box
Atmospheric pressure sensor and battery box
TIGHTENING TORQUES
Item Item
22
Thread size Thread size
M8
M28
M6
M6
M30
M8
M8
M4
M10
M6
M5
M5
M5
M6
M5
M5
M5
M6
M6
M10
M10
M8
M16
M8
M8
M10
M6
M18
M25
M10
M10
M10
M10
M10
M6
M5
M6
M6
M5
M6
M6
M5
M6
M5
M6
M6
M5
2-21
SPEC
Tightening
Remarks Remarks
S
Nm m kg
26 2.6
115 11.5
13 1.3
13 1.3
9 0.9 See
NOTE 1.
23 2.3
26 2.6
1.2 0.12
30 3.0
9 0.9
1 0.1
1 0.1
1 0.1
5 0.5
0.4 0.04
1 0.1
1 0.1
4 0.4
7 0.7
45 4.5
50 5.0
24 2.4
7 0.7
34 3.4
7 0.7
40 4.0
5 0.5
105 10.5
5 0.5
45 4.5
45 4.5
45 4.5
45 4.5
45 4.5
7 0.7
4 0.4
7 0.7
10 1.0
4 0.4
7 0.7
5 0.5
4 0.4
7 0.7
3 0.3
1 0.1
3 0.3
0.7 0.07