Subscribe to Our Youtube Channel
Related Manuals for White Knight AT100
Summary of Contents for White Knight AT100
- Page 1 WHITE KNIGHT AT100 Owner’s Manual White Knight Fluid Handling Inc. 187 E 670 S Kamas, Utah 84036 USA • • Phone 435.783.6040 Fax 435.783.6128 Toll Free 888.796.2476 Revision 10 wkfluidhandling.com...
- Page 2 Revision 10...
-
Page 3: Table Of Contents
TABLE OF CONTENTS Recommended Mode of Installation When Replacing a Competitor’s Pump Cautions on Installation Exploded View Installation Instructions Pump Stroke & Leak Detect Installation Instructions 13-17 Footprint Flow Curves Air Consumption Air Supply Pressure to Temperature Limits Rebuild Information and Options Trouble Shooting Decontamination Instructions Ordering Instructions for non EXT 100 Series pumps... - Page 4 White Knight is a leader in no metal high purity pumps and continues to drive the industry with new technology. Since the inception of White Knight in 1995, we have been awarded over 10 US patents for our designs, with multiple other patents pending! Currently, White Knight produces over 20 size/model combinations of zero metal high purity pumps, far more than any other producer of high purity pumps anywhere.
-
Page 5: Recommended Mode Of Installation
Recommended Mode of Installation New System Design The following is an attempt to go over some basic physics of White Knight pumps so that care may be taken in the design phase of equipment or applications wherein White Knight pumps are used. Following the principles described in this document will ensure the most practical and reliable installation of White Knight pumps, though it is understood that the ideal mode may not always be possible. - Page 6 Check valves within White Knight pumps are actuated by gravity and/or flow. Therefore, a pump installed in the upright position would run more efficiently than a pump that was installed in another way. A White Knight (and most other air driven pumps in the high purity chemical industry) will not prime themselves if installed in any way other than upright (within a few degrees).
- Page 7 White Knight Catcher pre pump filters. With the Catcher the screen is large enough to keep from becoming plugged in normal industry conditions. And, when a Catcher is used in conjunction with a White Knight pump, if a solid passes through the Catcher and damages the pumps (very unlikely) White Knight will repair the pump under warranty.
- Page 8 CLEAN SUPPLY AIR: White Knight (as well as many other high purity air driven pumps) require the use of CDA (Clean Dry Air) (Solids: No more than 1PPM with size no more than 1.0um Moisture: No more than 1PPM Oils: No...
-
Page 9: When Replacing A Competitor's Pump
This being the case, care should be taken to keep a record of which pumps (White Knight and most other high purity pump suppliers serial number each pump) have been in which chemistries and then should be used only in the same chemistry to avoid cross contamination. - Page 10 White Knight pump. The problem is that no two brands or models of pumps have the same displacement per stroke. This means that if upper or lower limits are set in a monitoring system and a different brand or model of pump is installed, that alarms could be immediately thrown.
-
Page 11: Cautions On Installation
60psi static in ambient applications on all versions of AP and AT series pumps. Minimum operating pressure is 20psi. Tubing connectors supplied by White Knight must be used on the inlet and outlet ports of the THESE PORTS ARE NOT NPT OR ANY OTHER STANDARD. pump. -
Page 12: Exploded View
AT Series Pump Exploded View Revision 10... -
Page 13: Installation Instructions
WARNING: DO NOT LIFT PUMP OUT OF THE BOX USING THE TUBING OR SHUTTLE VALVE. THIS COULD CAUSE SERIOUS DAMAGE TO THE SHUTTLE. The AT100 base plate is designed to be mounted with two 3/8" or two 10mm socket head cap screws spaced 2.000" apart. ... -
Page 14: Pump Stroke & Leak Detect Installation Instructions
Pump Stroke and Leak Detect Installation Instructions Fiber Optic Stroke Detection First remove the ¼” npt plug from either the left or right head. Next remove the PFA stroke detect probe from the PFA encapsulated fiber and screw it into the open port until it bottoms out. - Page 15 Solid State Pressure Switch Stroke Detection First remove the 1/8” npt plug located in the upper right hand corner of the shuttle valve. Replace it with a 1/8” npt X ¼” gripper fitting or other appropriate fitting. Then connect the ¼”...
- Page 16 Leak Detection There are a few different types of leak detection available depending on the model of your pump. Please locate the type of pump and shuttle you have below to determine how to connect the leak detection. Internal Muffler Design (Bottom Mounted) ...
- Page 17 Internal Muffler Design (Face Mounted) External Muffler Design For the external muffler design remove the 2 mufflers located on the sides of the shuttle valve. Next insert the Leak Adapters into the two open ports. The 2 mufflers can now be replaced into the ends of the Leak Adapters.
- Page 18 Air Supply Fitting Design The Air supply fitting type like the external muffler design is field retrofittable. For this type of leak detection the air supply elbow (the elbow fitting which is the furthest from the center of the head) should be removed. The “T” fitting should then be screwed into it’s place.
-
Page 19: Footprint
AT100 Main Dimensions Shown In Inches. Dimensions In Brackets Represent Millimeters AT100 30psi Open Flowrate 60.0 50.0 40.0 30.0 20.0 10.0 Chart time = 1 second AT100 with… Revision 10... -
Page 20: Air Consumption
AT100 AT100 Air Consumption Line Chart 60psi 50psi 40psi 30psi 20psi Outlet Flowrate (GPM) Outlet Flowrate (LPM) Revision 10... -
Page 21: Rebuild Information And Options
With pumps that are out of warranty White Knight offers four options. 1. Our best recommendation is to return the pump to us at White Knight where the pump will be fully evaluated and you will receive a written quote on rebuilding the pump by White Knight or through our local distributor. -
Page 22: Decontamination Instructions
White Knight pumps are designed to pump caustic and otherwise dangerous liquids. Therefore, every pump must be handled as if it contains dangerous chemicals whether or not it actually does. White Knight specifies that if a pump runs under it’s own power that the pump should circulate DI water for twenty minutes before disassembly or double bagging for shipment. If the pump does not run under it’s own power, then DI water should be forced from the inlet, through the outlet for 40 minutes... -
Page 23: Ordering Instructions For Non Ext 100 Series Pumps
All White Knight pump part numbers will begin with the model number (in this case AT100, AP100, or AP100FM). The prefix will then be followed by a series of letters (numbers were used in the previous randomly selected part numbers so letters are used now to avoid confusion). - Page 24 1/4” Tubing Out 1/2” Tubing Out 3/4” Tubing Out Blank (This is not an NPT or any other standard. A fitting provided by White Knight Fluid Handling, Inc. is required in order to make any connection to the pump) 1/2” Fluoroware Compatible ...
- Page 25 1” Pillar Super 300 1” Tubing Out These options require the appropriate nut and ferrule and are NOT supplied by White Knight Fluid Handling, Inc. 1/4” fnpt ell Air Supply Inlet Connection Style 1/4” fnpt Straight (fifth letter) 3/8” fnpt ell 3/8”...
- Page 26 Order Notes For example, an AT100 with straight front inlet, Top Straight outlet, ½”Synchro-Flare inlet, ¾” Synchro-Flare outlet, 3/8 fnpt straight air inlet, Ceramic shuttle valve, Adjustable Mufflers, and no Pulse Dampener, no stroke Detection, no Leak Detection, and Standard Base Plate, would be ordered as follows: AT100-ACBACAAAAAA.
-
Page 27: Rebuild Service Or Kit Ordering Instructions
¾” Synchro-Flare, outlet ¾” Synchro-Flare, Ceramic Shuttle Valve, Adjustable Mufflers, Air Supply Inlet ¼” fnpt ell, no Pulsation Dampener, no Leak Detection, no Stroke Detection, and Standard Base Plate. An AP100, AP100FM, or AT100 ordered with no suffix lettering would be delivered to the standard configuration (AP100-AAAAAAAAAAA, AP100FM-AAAAAAAAAAA, or AT100- AAAAAAAAAAA). -
Page 28: Warranty
Items in RBAT100-2 Δ Items in RBAT100-250 *** Items in RBAT100-3 An AT100 Tool Kit is required to perform rebuilds on AT100 pumps. Pumps rebuilt by White Knight Fluid Handling, Inc. or other authorized company receive a full 1-year warranty. Revision 10... -
Page 29: Pulsation Dampening
The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied including any warranties of suitability for any particular purpose. No variations of this warranty by anyone other than the president of White Knight Fluid Handling, Inc. in a self signed agreement shall be honored or considered legal binding. - Page 30 FlatLine Pulsation Dampeners White Knight Did You Say That You Wanted A Pulsation Dampener With Only One Moving Part? Mount in line with any pump. Top of pump mounting available on AT Series Pumps. Reduces line pulsation to as low as plus or minus ½...
- Page 31 AT100 with… AT100 with Equalizer Pulse Dampener AT100 Standard During stroke of the pump liquid AT100 with 30PSI supply, unrestricted flow pressure overrides air pressure and fills bellows with liquid. AT 100 with 12psi H ead @ 45psi Air Inlet Pressure 60.0...
- Page 32 Surgeless Pulsation Dampeners White Knight SL100 Revision 10...
-
Page 33: Other Accessories
Surgeless Pulsation Dampeners White Knight Did You Say That You Wanted a Passive Pulsation Dampener That is as Effective as an Air Operated Dampener? Mount in line with any pump. Reduces line pulsation to as low as plus or minus ½... -
Page 34: Electronic Accessories
Screen can be removed and cleaned without disconnection of liquid inlet and outlet lines. If a White Knight pump is damaged from passing a solid while using the Catcher, White Knight will repair the pump at no charge to the customer. -
Page 35: Decontamination Certificate
Bubble In – Bubble Out Fiber optic leak detection. Monitors inlet line for bubbles and outlet line for bubbles. If both have bubbles (as in priming or if chemistry is boiling) the monitor does not react. If there are no bubbles in the inlet line, but bubbles are present in the outlet line, a leak is assumed and alarm is sent. - Page 36 Email: Customer Reference # (if needed): Pumps that have been exposed to metal processes must be returned to White Knight in packaging or containers which are clearly and conspicuously marked on the outside that the enclosed pump has been exposed to metal processes and to which metal they may...
Need help?
Do you have a question about the AT100 and is the answer not in the manual?
Questions and answers