E A D Series 16H Gas-Fired Natural Draft Hot Water Boilers INSTALLATION INSTRUCTIONS 7KHVH LQVWUXFWLRQV PXVW EH DI¿[HG RQ RU DGMDFHQW WR WKH ERLOHU Models: 16H-340 • WARNING: Improper installation, 16H-410 adjustment, alteration, service or • maintenance can cause property 16H-460 •...
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IMPORTANT INFORMATION - READ CAREFULLY 127( 7KH HTXLSPHQW PXVW EH LQVWDOOHG LQ DFFRUGDQFH ZLWK WKRVH LQVWDOODWLRQ UHJXODWLRQV HQIRUFHG LQ WKH DUHD ZKHUH WKH LQVWDOODWLRQ LV WR EH PDGH 7KHVH UHJXODWLRQV VKDOO EH FDUHIXOO\ IROORZHG LQ DOO FDVHV $XWKRULWLHV KDYLQJ MXULVGLFWLRQ VKDOO EH FRQVXOWHG EHIRUH LQVWDOODWLRQV DUH PDGH $OO ZLULQJ RQ ERLOHUV LQVWDOOHG LQ WKH 86$ VKDOO EH PDGH LQ DFFRUGDQFH ZLWK WKH 1DWLRQDO (OHFWULFDO &RGH DQGRU ORFDO UHJXODWLRQV The following terms are used throughout this manual to bring attention to the presence of...
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WARNING 7KLV ERLOHU UHTXLUHV UHJXODU PDLQWHQDQFH DQG VHUYLFH WR RSHUDWH VDIHO\ )ROORZ WKH LQVWUXFWLRQV FRQWDLQHG in this manual. Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Read and understand the entire manual before attempting installation, start-up operation, or service.
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Table 1: Dimensional Data Approx. Dimensions (Inches) Recommended Water Shipping Boiler Chimney Size Content Weight (LB.) Model (Round) (Gallons) Knockdown 16H-340 27-1/2 13-3/4 27-13/16 8” dia. x 15 ft. 15.9 16H-410 31-1/4 15-5/8 30-13/16 8” dia. x 15 ft. 17.9 16H-460 17-1/2 33-1/2 10”...
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D ,I UHVXOW LV JUHDWHU WKDQ RU HTXDO WR IW Combustible Flooring %WXK VSDFH LV FRQVLGHUHG DQ XQFRQ¿QHG Boiler Model Special Base Part Number space 16H-340 61816075 E ,I UHVXOW LV OHVV WKDQ IW SHU %WXK VSDFH 16H-410 61816085 LV FRQVLGHUHG D FRQ¿QHG VSDFH...
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Figure 9: EP-CSD-1 Control Installation...
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III. Gas Control System Assembly (Knockdown Boilers) EP-CSD-1 Control System (, ,QWHUPLWWHQW ,JQLWLRQ Install Gas Control System $OO FRPSRQHQWV DUH Install Gas Control System. $OO FRPSRQHQWV DUH ORFDWHG LQ &RPELQDWLRQ %RLOHU 3DUWV DQG &RQWURO ORFDWHG LQ &RPELQDWLRQ %RLOHU 3DUWV DQG &RQWURO &DUWRQ &DUWRQ ,QVWDOO *DV &RQWURO $VVHPEO\ RQ 0DQLIROG 6HH...
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Piping NPT contamination such as: Drop D $GGLWLRQ RI H[FHVVLYH PDNHXS ZDWHU DV D UHVXOW 20° F 2” 3’ RI V\VWHP OHDNV 16H-340 30° F 1½” 2’ 40° F 1¼” 1’ E $EVRUSWLRQ WKURXJK RSHQ WDQNV DQG ¿WWLQJV 20° F 2”...
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VII. Electrical DANGER Positively assure all electrical connections are unpowered before attempting installation or service of electrical components or connections of the boiler or building. Lock out all electrical boxes with padlock once power is turned off. WARNING Failure to properly wire electrical connections to the boiler may result in serious physical harm. Electrical power may be from more than one source.
FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. If you cannot reach your gas supplier, call the A. This appliance is equipped with an ignition device fire department.
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CAUTION Avoid operating this boiler in an environment ZKHUH VDZ GXVW ORRVH LQVXODWLRQ ¿EHUV GU\ ZDOO dust, etc. are present. If boiler is operated under these conditions, the burner interior and ports must be cleaned and inspected daily to insure proper operation.
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Table 12: Input Rate Check thermostat or operating control operation 5DLVH DQG ORZHU WHPSHUDWXUH VHWWLQJ WR VWDUW DQG VWRS Size of Gas Meter Dial Seconds ERLOHU RSHUDWLRQ for One One-Half Five Check ignition system shut-off. Revolution Cu. Ft. Cu. Ft. Cu.
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Do not allow the boiler to operate with altered, disconnected or jumpered components. Only use replacement components identical to those originally supplied by Crown Boiler Company. General. ,QVSHFWLRQ DQG VHUYLFH PXVW EH FRQGXFWHG...
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Important Product Safety Information Refractory Ceramic Fiber Product Warning: The Repair Parts list designates parts that contain refractory ceramic fibers (RCF). RCF has been classified as a possible human carcinogen. When exposed to temperatures above 1805°F, such as during direct flame contact, RCF changes into crystalline silica, a known carcinogen.
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Table 13: Pilot Burner Location FOLSV 9HULI\ 0DLQ %XUQHU ZLWK 3LORW %UDFNHW LV LQ Boiler Model Pilot Located Between Burners* SURSHU ORFDWLRQ 6HH 7DEOH 16H-340 6 & 7 Lubrication. 0DQXIDFWXUHUV ,QVWUXFWLRQ VKRXOG EH 16H-410 6 & 7 IROORZHG RQ DOO SDUWV LQVWDOOHG RQ ERLOHU UHTXLULQJ 16H-460 7 &...
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Honeywell EI Ignition Module Yellow LED Flame Codes Yellow LED Indicates Recommended Service Action Flash Code Heartbeat Normal Flame Signal Weak Flame Signal - 6\VWHP ZLOO RSHUDWH UHOLDEO\ EXW ÀDPH VLJQDO LV OHVV WKDQ Perform routine maintenance to desired. DVVXUH RSWLPXP ÀDPH VLJQDO 1RWH 7KLV LQGLFDWLRQ PD\ ÀDVK WHPSRUDULO\ GXULQJ RU shortly after lightoff on some applications.
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Honeywell EI Ignition Module Green LED Status Codes Green LED Flash Code Indicates Next System Action Recommended Service Action ; < No “Call for Heat” None Startup - Flame sense Flash Fast None calibration Heartbeat Normal operation None If system fails to light on next trial for 5 minute Retry Delay- ignition check gas supply, pilot burner, Initiate new trial for ignition after...
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Quantity Item Description Part No. 16H-340 16H-410 16H-460 16H-505 3. Base Assembly Base End Panel 260660 260647 260648 Base Channel Assembly 260649 260650 260667 260668 Base Rear Panel Assembly 260669 260670 260607 260608 Base Front Panel Assembly 260609 260610 260627...
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Item Description Part No. 16H-340 16H-410 16H-460 16H-505 0DQLIROG DQG 0DLQ %XUQHUV Main Burner 150161 Main burner with Pilot Bracket, Honeywell EI 150160 Main burner with Pilot Bracket, EP 8231603 260157 260158 Manifold 260159 260160 Pipe Plug, 1/8 NPT (Included with 4C) 0DLQ %XUQHU 2UL¿FH 1DWXUDO *DV 2QO\...
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Part No. Size Quantity 5-3 Gas Train -- Intermittent Ignition (EI) USA: 7 - 10 Section, Natural and LP Gas 16H-340 THRU Gas Valve, Robertshaw 7000DERHC, Natural Gas, 1” NPT 3507310 16H-505 16H-340 THRU Gas Valve, Robertshaw 7000DERHC-LP, LP Gas, 1” NPT...
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5-6 Pilot Assembly and Piping -- Intermittent Ignition (Honeywell EI) USA 7 - 10 Section, Natural and LP Gas Pilot Burner, Honeywell Q3481B1206, Natural Gas 103704-01 Pilot Burner, Honeywell Q3481B1420, LP Gas 103705-01 16H-340 - 16H-505 Brass Compression Union, 1/4” OD Tube 8236008...
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Item Description Part No. Size Quantity 5-9 Pilot Assembly and Piping -- Intermittent Ignition (EP-CSD-1) 86$ 2QO\ 6HFWLRQ 1DWXUDO *DV 2QO\ Pilot Burner, Honeywell Q179C1009, Natural Gas 8236017 Flame Rod Lead, Honeywell R1298020, 4 Ft. Lg. 71362561 Rajah Connector, Honeywell 37356 8236021 Ignition Lead, Honeywell R1061012, 3 Ft.
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Quantity Item Description Part No. 16H-340 16H-410 16H-460 16H-505 7. Trim and Miscellaneous Controls Limit, 140-220°F, Honeywell L4080D1218 (EI) 35-3300 L4080B1212 (EP) 80160474 Immersion Well, ¾” NPT x 1½” Insul. Depth 35-1010 Optional on EI, Optional on EI, Optional on EI,...
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