Unitary products group DLAS Installation Instructions Manual

Sealed combustion downflow gas furnaces
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INSTALLATION
INSTRUCTIONS
DLAS MODELS
(No Coil Cabinet)
For Installation In:
1. Manufactured (Mobile) Homes
2. Recreational Vehicles & Park Models
3. Modular Homes & Buildings
IMPORTANT:
Only individuals having proven experi-
ence with this type of equipment should attempt to per-
form set- -up.
Proper furnace set- -up and adjustment is the responsibil-
ity of the retailer/homeowner and is not covered under
warranty.
FURNACE SET- -UP CHECK LIST
- Has roof jack crown been correctly installed?
- Has furnace gas valve and burner orifice been cor-
rectly converted for L.P. gas where applicable?
- Has furnace gas valve been de--rated for altitudes
above 2000 feet where applicable?
- Is gas line outlet pressure properly set for fuel type?
(natural gas is 3.5" W.C.; L.P. is 10" W.C.)
- Is primary air properly adjusted per installation in-
structions?
- Is cross--over duct installed per home builder and
UPG installation instructions?
- Has furnace been operated through a complete
heating cycle?
Supersedes: 1973- -106/F Rev.1 (1098)
MODELS DLAS, DGAT AND DGAM
DGAT & DGAM MODELS
(With Built--in Coil Cabinet)
SEALED COMBUSTION
DOWNFLOW GAS FURNACES
(Forced Draft with Direct HSI)
Improper installation, adjustment, service or
maintenance can cause injury or property dam-
age. Please refer to all the instructions of this
manual for proper installation procedures. Im-
proper installation will void the warranty.
The furnace shall be installed so the electrical
components are protected from water.
The furnace is not to be used for temporary
heating of buildings or structures under
constructions.
Do not test the fuel system at more than 14 inch-
es water column after furnace has been con-
nected to the fuel line. Such testing may void
the warranty. Any test run above 14 inches wa-
ter column may damage the furnace control
valve which could cause an explosion, fire, or
asphyxiation.
Improper installation may damage equipment, can
create a shock hazard, and will void the warranty.
NOTE: The words "Shall" or "Must" indicate a
requirement which is essential to satisfactory
and safe product performance.
The words "Should" or "May" indicate a
recommendation or advice which is not
essential and not required but which may be
useful or helpful.
IMPORTANT:
These instructions are primarily in-
tended to assist qualified individuals experienced in the
proper installation of heating and/ or air conditioning ap-
pliances. Some local codes require licensed installation
service personnel for this type of equipment. Read all in-
structions carefully before starting the installation.
1973- -106/F Rev.2 (599)

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Summary of Contents for Unitary products group DLAS

  • Page 1 (Forced Draft with Direct HSI) INSTRUCTIONS Supersedes: 1973- -106/F Rev.1 (1098) 1973- -106/F Rev.2 (599) MODELS DLAS, DGAT AND DGAM Improper installation, adjustment, service or maintenance can cause injury or property dam- age. Please refer to all the instructions of this manual for proper installation procedures.
  • Page 2: Table Of Contents

    Installation and Checking of Gas Line ..FIGURE 16 — Thermostat Wiring for DLAS FINAL PROCEDURE ......
  • Page 3: Furnace Specifications

    NATURAL GAS 70,000 57,000 DGAT075BDF NATURAL GAS 75,000 61,000 DGAT090BDF NATURAL GAS 90,000 72,000 DLAS — Automatic Ignition — Heating Only — No Coil Cabinet Model No. Factory Equipped for use with: Input/BTUH Output/BTUH DLAS056BDF PROPANE 56,000 47,000 DLAS075BDF PROPANE...
  • Page 4: Installation Standards

    Propane Appliances and Equipment in 2” 2” Recreational Vehicles. ROOF JACK 0” 0” 2. Unit electrical wiring and grounding shall comply with DUCT 0” 0” current CSA standard C22.2 No.148/CAN/CSA-- Z240.6.2 -- Electrical Requirements for recreational vehicles. Unitary Products Group...
  • Page 5: Return Air Requirements

    Terminate Flex- -duct (opposite furnace) in the center of the trunk duct. Flex- -duct material must be pulled tight — No Loops or unnecessary dips — Air Flow may be impeded. FIGURE 2 — AIR DISTRIBUTION SYSTEMS Unitary Products Group...
  • Page 6: Figure 3 - Closet To Door Clearance - 6" Or

    50 Sq. In. Each grille MUST BE ALIGNED directly opposite the corre- sponding return air grille of the furnace door. 50 SQ. IN. MINIMUM FREE AREA FIGURE 5 — FURNACE TO CLOSET DOOR CLEARANCE — LESS THAN 1” Unitary Products Group...
  • Page 7: Roof Jacks

    Caulk around and under roof flange to provide should seal joints in the combustion air tube with alu- a water tight seal, before securing roof jack flashing to minum type or other suitable sealant. roof. Unitary Products Group...
  • Page 8: Figure 6 - Standard Roof Jack

    DLAS & COAS Furnaces DGAT, DGAM, COAT, CGAT Furnace SWIVEL FLASHING SLANT Installation Dimensions Installation Dimensions ADJUSTS FROM FLASHING 0/12 TO 5/12 PITCH 3/12 PITCH Adjustable Height Adjustable Height 4000- -7101/C 4000- -6101/A 70” to 79” 86” to 95” 4000- -7121/C 4000- -6121/A 75”...
  • Page 9: Figure 7 - Roof Jack With Removable

    DLAS & COAS Furnaces DGAT, DGAM, COAT, CGAT Furnace SWIVEL FLASHING SLANT Installation Dimensions Installation Dimensions ADJUSTS FROM 0/12 FLASHING TO 5/12 PITCH 3/12 PITCH Adjustable Height Adjustable Height 4000- -8101/C 4000- -9161/A 85” to 101” 101” to 117” 4000- -8181/C 4000- -9181/A 99”...
  • Page 10: Duct Connectors

    DEPTH FURNACE OUTLINE SUPPLY DUCT OPTIONAL GAS OR ELECTRIC ENTRANCE 2- -1/8 FRONT PANEL OF FURNACE 6- -3/8 1- -3/8 1- -1/8 3- -1/4 9- -3/4 FLOOR FUTURE REFRIGERANT LINE ENTRANCE FIGURE 8 — DUCT CONNECTOR DIMENSIONS Unitary Products Group...
  • Page 11: Installation Of Screw Attachment Duct Connector

    If tape is used to provide a better air seal, it should be a type approved by the applicable national or local codes. Unitary Products Group...
  • Page 12: Installation Of Furnace

    SECURE STRAP TO WALL FLUE COMBUSTION PIPE AIR TUBE COLLAR FURNACE FLUE OUTLET GASKET FRONT OF FURNACE #8 OR #10 SCREW RECOMMENDED FIGURE 12 — CONNECTING ROOF JACK TO FURNACE Unitary Products Group...
  • Page 13: Ceiling Rings

    This screw does not need to be removed in order to re- NOTE: move the field wiring cover. Cover should (just loosen). not be removed except when servicing the controls. FIGURE 14 - - FIELD WIRING Unitary Products Group...
  • Page 14: Wall Thermostat

    GREEN GREEN BLACK YELLOW YELLOW Condensing Unit Wall Thermostat Not Factory Installed FIGURE 15 - - THERMOSTAT WIRING FOR DGAT AND DGAM SERIES WHITE WHITE GREEN BLACK YELLOW FIGURE 16 - - THERMOSTAT WIRING FOR DLAS SERIES Unitary Products Group...
  • Page 15: Wiring Diagrams

    Unit (If equipped) Combustion Blower Motor Blower Motor Transformer To Earth Ground Ground Valve Screw System Neutral Switch Incoming Power Must Be Polarized. Observe Color Coding Hot Surface Ignitor FIGURE 17 -- WIRING DIAGRAM FOR DGAT SERIES Unitary Products Group...
  • Page 16: Figure 18 - Wiring Diagram For Dgam

    Unit (If equipped) Combustion Blower Motor Blower Motor Transformer To Earth Ground Ground Screw System Valve Neutral Switch Incoming Power Must Be Polarized. Observe Color Coding Hot Surface Ignitor FIGURE 18 -- WIRING DIAGRAM FOR DGAM SERIES Unitary Products Group...
  • Page 17: Gas Piping

    See the home seller or buyer, depending on their agreement. label inside lower furnace door for complete instructions. Adjustments of this type are not covered by the warranty. Unitary Products Group...
  • Page 18: Figure 19 - Natural Gas Flame

    If the cause for the failure to operate is not obvious, do 3. Check to see that the knob on the gas control valve not attempt to service the furnace yourself. Call a quali- is in the full ON position. fied service agency or your gas supplier. Unitary Products Group...
  • Page 19: Final Procedure

    Obtain a temperature rise within the ranges specified on the name plate. SUPPLY DUCT OPENING Furnace Base Duct Connector Note: For best air delivery install damper with blades parallel to supply duct. FIGURE 21 -- ANTI--BACKFLOW DAMPER Unitary Products Group...
  • Page 20: High Altitude Deration Chart

    HIGH ALTITUDE DERATION CHART DGAM, DGAT, DLAS Series NATURAL GAS 56,000 — Input 70,000 — Input 75,000 — Input 90,000 — Input Orifice Drill Orifice Drill Orifice Drill Orifice Drill Elevation Part # Part # Part # Part # Dia.
  • Page 21: Repair Parts

    DGAM, DGAT & DLAS SERIES HSI Gas Downflow Furnace DGAM056BDF DLAS056BDF DGAM075BDF DLAS075BDF Repair Parts List for: Repair Parts List for: DGAT056BDF DGAT070BDF DGAT075BDF DGAT090BDF BURNER ORIFICE (SEE CHART) Unitary Products Group...
  • Page 22 DGAM, DGAT, & DLAS SERIES HSI GAS DOWN FLOW FURNACE USED ON PART MODEL NUMBER CODE DESCRIPTION 024- -27666- -000 Pressure Switch 028- -11957- -000 Silicone Tube 7990- -3591 Limit Switch (Upper) 7990- -6501 Booster Assembly (Includes Motor) 7990- -314P...
  • Page 23 Unitary Products Group...
  • Page 24 Subject to change without notice. Printed in U.S.A. Copyright E by Unitary Products Group 1999. All rights reserved. 1973- -106/F Rev.2 (599) Unitary 5005 Norman Products York Group Drive 73069 Unitary Products Group...

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