Nera Saturn Bm Marine Installation Manual

Class 2
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Saturn Bm Marine
Class 2
Installation Manual

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Summary of Contents for Nera Saturn Bm Marine

  • Page 1 Saturn Bm Marine Class 2 Installation Manual...
  • Page 2 The equipment shall be installed by a NERA SatCom approved Installation & Service Agent. Warranty is not valid until the "Nera Satcom AS Warranty Certificate" (at the back of the Registration and Warranty Certificate booklet enclosed with the equipment) is signed and returned to Nera SatCom.
  • Page 3: Table Of Contents

    Elevation angle map ......54 Installation Manual Doc. No. QLZB911053 Rev. G Nera Satcom AS 11/02...
  • Page 4: Below Decks Equipment - Bde

    SYSTEM Saturn Bm Below Decks Equipment – BDE Main Control Unit The Saturn Bm Main Control Unit (MCU) – which constitutes the major electronic part – is designed for wall or desktop installation. The MCU sup- plies 28 VDC power to the ADE through the coaxial cable. The MCU power requirement is 200 W at 11 - 34 VDC (12 V or 24 VDC nominal): - standby 3.5 A, high power 6.7 A, medium power 6.1 A and low power 5.3 A.
  • Page 5: Above Decks Equipment - Ade

    SYSTEM Saturn Bm Above Decks Equipment – ADE The Saturn Bm Mk2 Above Decks Equipment consists of: • Stabilized Antenna with RF-Unit and Antenna Control Unit (ACU) • Radome BDE – ADE Coaxial Cable Installation Manual...
  • Page 6: Planning

    PLANNING Saturn Bm Placing the Antenna Avoiding obstructions For GMDSS installations If the installation shall comply with GMDSS in accordance with the interna- tional standard IEC 61097-10, please note as follows: It is desirable that the antenna be sited in such a position that no obstacle likely to significantly degrade the performance of the equipment appears in any azimuth down to an elevation angle of -5 degrees.
  • Page 7 PLANNING Saturn Bm Avoiding interference Do not locate the antenna close to interfering signal sources, or in such a position that the source (e.g. radar-antenna) radiates directly into the Sat- urn antenna. The Above Decks Equipment (ADE) should be separated as far as possible from other transmitters, and preferably by at least 5 m from the antenna of other communication or navigation equipment, such as the antenna of the satellite navigator, the VHF antenna or radar equipment.
  • Page 8: Designing The Antenna Mast

    PLANNING Saturn Bm Designing the Antenna mast The mast must be designed to carry the weight of the antenna unit, approxi- mately 90 kg. It must be able to withstand wind forces of up to 120 knots on the radome as well as the onboard vibration levels. The radome is 1.445 m high and has a maximum diameter of 1.42 m.
  • Page 9: Outline Dimensions Of Antenna Radome

    PLANNING Saturn Bm Outline dimensions of Antenna radome Optional steel Antenna mast, R906569 For welding onto deck Installation Manual...
  • Page 10: Physical Characteristics Of Main Units

    PLANNING Saturn Bm Physical characteristics of main units Installation Manual...
  • Page 11 PLANNING Saturn Bm Physical characteristics of main units Installation Manual...
  • Page 12 PLANNING Saturn Bm Physical characteristics of main units Installation Manual...
  • Page 13: Example Of Bde Installation

    PLANNING Saturn Bm Example of BDE installation Installation Manual...
  • Page 14: Example Of Saturn Bm Installation

    PLANNING Saturn Bm Example of Saturn Bm installation with Display Handset, telefax, 4 telephones, 3 Distress Alarm units, 2 Message Indicator units, PC (telex), printer and data equipment. Installation Manual...
  • Page 15: Placing The Main Control Unit (Mcu)

    PLANNING Saturn Bm Placing the Main Control Unit (MCU) The Main Control Unit should be placed in a ventilated area. To ensure ad- equate cooling of the MCU a 10 cm unobstructed space must be maintained around all sides of the unit. See also "Recommended location of units".
  • Page 16: Placing The Telefax (Option)

    PLANNING Saturn Bm Placing the telefax (option) TEL2 is configured for telefax as default. However, any of the telephone ports can be configured for telefax. Max. cable length 150 m, 0.5 mm min. For connection directly to the MCU, use telephone cable with grounding tail, and employ fax adapter.
  • Page 17: Grounding Considerations

    If the ground lead from the MCU to the ship’s ground is of lighter gauge, the MCU will be raised to a different ground potential. Nera recommends that the antenna cable screen be clamped to ground at the ship’s deck in such a way that the screen passes through the grounded clamp before the coaxial cable is terminated locally.
  • Page 18: Recommended Location Of Units

    PLANNING Saturn Bm Recommended location of units Location of Below Decks Units for best possible grounding Example 1 see also INSTALLATION, "Location and grounding of units, example 1". Example 2 see also INSTALLATION: "Location and grounding of units, example 2". Example 3 see also INSTALLATION: "Location and grounding of units, example...
  • Page 19: Laying Cables

    PLANNING Saturn Bm Laying cables The coaxial cable for connection between the MCU and the Antenna Unit should, if possible, be laid before the equipment arrives. Make sure sufficient General length of cable is ordered. Where exposed to mechanical wear (on deck, through bulkheads etc.), the cable should be protected by steel pipes.
  • Page 20: Installation

    Installation Procedure INSTALLATION Saturn Bm Unpacking Open all boxes supplied and check the contents with the enclosed packing list. Inspect units and parts for possible transport damage. Installing the Above Decks Equipment (ADE) Preparations The ADE heading is marked on the radome. As assembled at the factory, the access hatch is at the aft end.
  • Page 21: Mounting The Main Control Unit (Mcu)

    INSTALLATION Saturn Bm Mounting the Main Control Unit (MCU) Attach the bracket to the wall with four 6 mm wood screws or tapping screws. Release locking bar. Hook rear part of MCU base onto bracket. Be sure that the lugs enter the slots in the base. Press the MCU toward bracket and replace lock- ing bar.
  • Page 22: Display Handset

    INSTALLATION Saturn Bm Display Handset The Display Handset plugs into the HANDSET (J13) socket located on the rear panel of the MCU. Note! It is not recommended to extend the handset cable with more than 6 m. Handset holder The handset may be desk mounted or wall mounted. Attach the holder to the wall or desktop with four 4 mm wood screws or tapping screws.
  • Page 23: Ade - Connecting The Coaxial Cable To The Antenna

    INSTALLATION Saturn Bm Connecting the coaxial cable to the Antenna 1) Strip the cable leaving a free end of approxi- Pedestal mately 1 metre, ensuring adequate slack for base connection to the radome coaxial socket as shown in Installation: "Connecting up Above Decks Equipment".
  • Page 24: Telephones

    INSTALLATION Saturn Bm Telephones The telephones are connected to the TEL 1 to TEL 5 (J1 to J5) outlets located on the rear panel of the MCU. See diagrams for pin configuration. Max. extension length: 150 m, min. 0.5 mm Telephone plug Telephone and/or telefax wall socket (option)
  • Page 25: Gyro

    INSTALLATION Saturn Bm Gyro The gyro is connected to the GYRO (P12) outlet located on the rear panel of the MCU. See diagram for pin configuration. Chassis connector as seen from the rear of the MCU. Recommended list of gyros (other types of gyros may also be used).
  • Page 26: Nmea-0183 Input Sources

    INSTALLATION Saturn Bm NMEA-0183 input sources (complies with IEC 61162-1) The NMEA 0183 input is a 4 – 15 V current loop interface located on the rear panel of the MCU. Data input format: Baud rate 4800 Data bits 8 (D7=0), parity none Stop bit 1 The Navigator input on pins 5 &...
  • Page 27: Printer

    INSTALLATION Saturn Bm Printer The printer is connected to the PRINTER (P9) outlet located on the rear panel of the MCU. See diagram for pin configuration. Max. extension length: 15 m, min. 0.5 mm Chassis connector as seen from the rear of the MCU. Communication format: 4800 b/sec., 1 start bit, 8 data bits, 1 stop bit, no parity PC (data) The PC (Data) is connected to the DTE (J7) outlet...
  • Page 28: Distress Alarm Unit

    INSTALLATION Saturn Bm Distress Alarm Unit The Distress Alarm Unit is connected to the EXT I/O (J10) outlet located on the rear panel of the MCU. See diagram for pin configuration. Each Distress Alarm Unit must have its own unique address number from 0 –...
  • Page 29: Message Indicator Unit

    INSTALLATION Saturn Bm Message Indicator Unit The Message Indicator Units (max. 4) are connected to the EXT I/O (J10) outlet located on the rear panel of the MCU. See diagram for pin configuration. Total number of units: Message Indicator and Distress Alarm - max 11 Message Indicator - max 4...
  • Page 30: Example Of Local Or Near-By Installation

    INSTALLATION Saturn Bm 1 2 3 4 5 6 7 8 9 (J3) (J4) (J5) (J13) (J8) (P9) (J6) (J10) (P12) (J11) (J7) Installation Manual...
  • Page 31: Example Of Remote Installation

    INSTALLATION Saturn Bm Example of remote installation of telephones and fax. Installation Manual...
  • Page 32: Interconnection Diagrams For Termination/Connection Boxes

    INSTALLATION Saturn Bm Interconnection diagrams for Termination/Connection boxes Installation Manual...
  • Page 33: Location And Grounding Of Units, Example 1

    INSTALLATION Saturn Bm Location and grounding of units, example 1 (see PLANNING) Installation Manual...
  • Page 34: Location And Grounding Of Units, Example 2

    INSTALLATION Saturn Bm Location and grounding of units, example 2 (see PLANNING) Installation Manual...
  • Page 35: Location And Grounding Of Units, Example 3

    INSTALLATION Saturn Bm Location and grounding of units, example 3 (see PLANNING) Installation Manual...
  • Page 36: Connecting Up Below Decks Equipment

    INSTALLATION Saturn Bm Connecting up Below Decks Equipment Installation Manual...
  • Page 37: Connecting Up Above Decks Equipment

    INSTALLATION Saturn Bm Connecting up Above Decks Equipment Installation Manual...
  • Page 38: Power Supply

    POWER SUPPLY Saturn Bm Power Supply QUFC 911 903-2B for DC supply to MCU only Installation Manual...
  • Page 39: Power Supply Connected To Telex And Printer

    POWER SUPPLY Saturn Bm Additional Power Supply QUFC 911 903-2B for PC Telex and Printer operating from DC Installation Manual...
  • Page 40: Appendix 1

    Saturn Bm APPENDIX 1 Mounting connector type 11N-50-10-4 (for cable S 10172 B-11) Tools and materials required: • Stanley blade • File • Spanners (18, 20, 22 mm) • Sand paper (300 or 400) • Scissors braid braid Installation Manual...
  • Page 41: Mounting Connector Type 11N-50-12-10

    APPENDIX 2 Saturn Bm Mounting connector type 11N-50-12-10 (for cable RF 1/2" 50) Installation Manual...
  • Page 42: Mounting Connector Type 11N-50-23-10

    APPENDIX 3 Saturn Bm Mounting connector type 11N-50-23-10 (for cable RF 7/8" 50) Installation Manual...
  • Page 43: Mounting Connector Type 11N-50-32-2/11N-50-42-2

    APPENDIX 4 Saturn Bm Mounting connector type 11N-50-32-2/11N-50-42-2 (for cables RF 1 1/4"/15/8" 50) Installation Manual...
  • Page 44: Main Items

    APPENDIX 5 Saturn Bm Main items The list may be changed Bm ADE Mk2 QUFF 911 09-3 without notice. Radome for Bm R 906 565 Pedestal for Bm/Bm Mk2 QSXK 911 951 Antenna dish 3S90/Bm 10AY652A Antenna feed Bm QSXK 911 906 Feeder plate QSXA 911 111 Coax plug...
  • Page 45 R 905 549 Centronics cable R 906 618/2 RS232 cable, 9-pin M to 9-pin F R 906 686 Cable RS232 QRPM 911 010/5000 Nera SatCom reserves the right to replace any of the specified units and components with equivalent makes/models. Installation Manual...
  • Page 46: Pin-To-25 Pin Rs 232 Cable

    APPENDIX 6 Saturn Bm 9 pin-to-25 pin RS 232 cable (5 m) QRPM 911 010/5000 9 pin-to-9 pin RS 232 cable (3 m) R 906 686 Centronics cable (3 m) R 906 618/2 Installation Manual...
  • Page 47: Printer Switch Settings

    APPENDIX 7 Saturn Bm Printer switch settings Installation Manual...
  • Page 48: Appendix 8

    APPENDIX 8 Saturn Bm Reception of L-band Broadcast signals In addition to regular 1.5/1.6 GHz, used for the various Inmarsat systems, the transponders in the satellite also broadcast leased channel info. The design of Saturn B with L-band (1.5/1.6 GHz) signals between ADE and BDE, easily enable insertion of Directional Couplers to pick up broadcast RF signals.
  • Page 49: Activation Of "Radio Silence

    APPENDIX 9 Saturn Bm Activation of "Radio Silence" A “Radio Silence” function may be activated in the Saturn B terminal if the MCU is provided with SW version 4.0 and above. The function may be opened from the Display Handset through Function 78, which is accessible when in Service level (see Saturn Bm Technical Manual).
  • Page 50: Rotary Joint Mounting Instruction

    APPENDIX 10 Saturn Bm Saturn Bm Rotary Joint mounting instruction Parts list 101373 Rotary Joint Unit The Saturn Bm Rotary Joint Kit, QRPM911030-0550 Coaxial Cable, Rotary Joint 101263 Rotary Joint Ring Assembly: part no. 101210, - Limit Switch Sub-Assembly includes the following items: - Home Switch Sub Assembly (ring) - Unlimited Azimuth Cable Assembly 101376...
  • Page 51 APPENDIX 10 Saturn Bm Saturn Bm Rotary Joint mounting instruction (cont'd) Mounting Mount the end stop Cut the bracket Connect the cable. switch. (protect the pedestal with a From left: paper for dust). brown blue Place the cam washer on Connect the coax cable Attach the Rotary Joint to the cogwheel.
  • Page 52 APPENDIX 10 Saturn Bm Saturn Bm Rotary Joint mounting instruction (cont'd) Tighten the screws Adjust the switch pres- Remove the fastening the Rotary Joint. sure until a click sounds multiconnector cover. (4 screws) when the cam washer passes the switch. Enter the wires from (+5V) Red to pin 16...
  • Page 53 APPENDIX 10 Saturn Bm Saturn Bm Rotary Joint mounting instruction (cont'd) Tighten the common Mount the Tie the microswitch and multiconnector cover. cable tie. the multiconnector cables together. Connect the coax cable Secure with cable ties. Secure the coax cable between the Rotary Joint with clamp.
  • Page 54: Azimuth Angle Map

    APPENDIX 11 Saturn Bm Azimuth angle map Elevation angle map Installation Manual...
  • Page 56: Nera Satcom As

    Nera ASA Nera SatCom AS Bergerveien 12, PO Box 91 N-1375 Billingstad, Norway Tel: +47 67 24 47 00 Fax: +47 67 24 46 21 www.nera.no...

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