2. EXTERNAL VIEWS 2-1. External Size ( U20DF./U20DG.. Series )
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2-2. External Size ( U20FF./U20FG. Series )
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2-3. Name of Each Parts Full option models illustrated, features are model dependent. Freezer Compartment Refrigerator Compartment 1. Freezer Pocket 6. Egg Case 2. Freezer Shelf 7. Vegetable Case 1 3. Freezer Case 1 8. Vegetable Case 2 4. Freezer Case 2 9.
3. SPECIFICATION Item Specification Model Name U20DD./U20DF. / U20FD./U20FF. U20DE./U20DG. / U20FE./U20FG. Total 604 Li 604 Li ISO 15502 Gross Freezer 227 Li 227 Li Volume (Li) Refrigerator 377 Li 377 Li Total 531 Li 518 Li ISO 15502 Storage Freezer 175 Li 175 Li...
4. OPERATION AND FUNCTION 4-1. Display INPUT CONTROL OBJECT Front PCB button FREEZER SET, REFRIGERATOR SET SUPER FREEZER, SUPER REFRIGERATOR FCP C-LED DISPENSER SELECT & FILTER RESET KEY LOCK CONTENTS REMARKS 1. Display control FCP-LED Control Initial mode : Freezer & Refrigerator set 88 DISPLAY (SET TEMP.) Medium (-19C / 4C) SUPER FREEZER,SUPER REFRIGERATOR...
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CONTENTS REMARKS 4. “Super Freezer” button When this button is pressed, the “QUICK” icon of freezer compartment is ON. (Yon can stop this function manually by pressing the button one more time.) 5. “Super Refrigerator” button When this button is pressed, the “QUICK” icon of refrigerator compartment is ON. (Yon can stop this function manually by pressing the button one more time.) 6.
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4-2. Defrost Mode ( None Inverter Compressor Models ) INPUT CONTROL OBJECT 1. Comp 2. F-Fan 1. Defrosting Cycle 3. R-Fan 4. D-Heater CONTENTS REMARKS 1. Defrost Mode Pre-Cool Pre-Cool ; Compressor runs (to sub-cool the freezer compartment prior to the defrost heater switch on) for 50 minutes or until F-sensor tem- perature reaches -27C whichever comes first.
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CONTENTS REMARKS Start 4. Flow Chart of Defrosting Start Comp. operating time is over 2 hours? Total time is over 60 hours? Comp. operating time is over 24 hours? Comp. operating time is over 6 hours? Is there any error code? Room Temp is over 35C ? Comp.
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4-3. Defrost Mode ( Inverter Compressor Models ) INPUT CONTROL OBJECT 1. Comp 2. F-Fan 1. Defrosting Cycle 3. R-Fan 4. D-Heater CONTENTS REMARKS 1. Defrost Mode Pre-Cool Pre-Cool ; Compressor runs (to sub-cool the freezer compartment prior to the defrost heater switch on) for 50 minutes or until F-sensor tem- temperature reaches -27C whichever comes first.
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CONTENTS REMARKS Start 4. Flow Chart of Defrosting Start Comp. operating time is over 2 hours? Total time is over 60 hours? Comp. operating time is over 24 hours? Comp. operating time is over 10 hours? Is there any error code? Room Temp is over 35C ? Comp.
4-6. Buzzer or Alarm Control INPUT CONTROL OBJECT 1. Control buttons Buzzer 2. Door Switch 3. Initial Power Input CONTENTS REMARKS 1. Buzzer sounds 3 times after initial power input. 2. Buzzer sounds 1 times, in case of A/S forced defrost mode. 3.
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4-8. Demonstration INPUT CONTROL OBJECT Comp 1. “Refrigerator” & “Dispenser” Button F/R-Fan Heater CONTENTS REMARKS 1. How to start 1) Under “Lock” condition, Press and hold “Refrigerator” button and press “Dispenser” button 5 times simultaneously. 2. How to control 1) All other electrical components are OFF except for F-Fan & R-Fan 2) Fan Control Door opened - Fan ON Door closed - Fan OFF.
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4-9. Temperature compensation (Refrigeration compartment) INPUT CONTROL OBJECT Main PCB Resistance of R-sensor CONTENTS REMARKS - If the temperature of refrigerator compartment is weak or insufficient, you can compensate the on/off temperature by cutting jump wire of main PCB. (temperature down) - If need to compensate Compensation (weak-cool)
4-10. Error Display INPUT CONTROL OBJECT Temperature Control Buttons 88 Display CLED CONTENTS REMARKS 1. How to start 1) Under “Lock” condition, Press and hold “Freezer” button and press “Super Freezer” button 5 times simultaneously. 2) The front CLED displays as the right diagram shows ( [Ex.] Time Display of 00 03 signifies 3 minutes of power on time.) 3) Every time you press “Freezer”...
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CONTENTS REMARKS 5. Control way of Error (if any) 1) “F1” error Cause : F-sensor disconnection or short Check point : Measure the resistance between both terminals after separating CN15 of the Main PCB. (Refer to the 5-2.) If F-sensor is disconnected or shorted , change the F-sensor in the freezer compartment. How to reset : If F-sensor is normal, the error is terminated automatically.
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CONTENTS REMARKS 9) “EI”ERROR Cause : I-SENSOR disconnection / short Check point : Measure the resistance between both terminals after separating CN11 of the Main PCB. (Refer to the 5-2.) If F-sensor is disconnected or shorted , change the I-sensor in the automatic ice maker. 10) “EF”...
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4-11. Summary of Function and additional information CONTENTS 1. Dial Function Summary - All the modes are started “Lock” condition (except “Reset water filter” mode) “Freezer” + “Refrigerator” 5 times Forced Defrosting Press “Dispenser” button for 3 seconds Reset water filter “Refrigerator”...
4-12. Automatic Icemaker INPUT CONTROL OBJECT Full ice sensing switch Ice Maker Lock Ice separating motor Sensors CONTENTS REMARKS 1. Flow of ice making START Ice making mode Ice is being made (water supply stand by) Ice separating mode Ice tray is twisted to separate ice cubes Water supply mode Water is supplied to ice tray...
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CONTENTS REMARKS 2. Ice making mode START I-S<-9.5C 130 min passed? 15 min passed? I-S is over-12.5C Ice saparating mode 1) Ice making stops if ice-sensor is below -12.5C after 130 minutes. 2) Ice making also stops if ice-sensor is below -9.5C for 15 minutes, though ice-sensor is not below -12.5C after 130 minutes.
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CONTENTS REMARKS 1) Water supply valve is open when water supply mode starts after separation of ices. 2) Water is supplied by time in case sensor has error. 3) Factor valve is variable which can be useful in AS action ①...
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CONTENTS REMARKS 3) Control Flow & Timing Chart - Crushed Ice D.P SW D.P Lamp D.P S/V (Flap) Gear Motor - Cubed Ice D.P SW D.P Lamp Cube S/V D.P S/V (Flap) Gear Motor - Water D.P SW D.P Lamp Water S/V Delay time : A = 500ms, B = 500ms, C = 2.0s, D = 5.0s...
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4-15. ‘Magic Cool Zone’ Compartment Function INPUT CONTROL OBJECT 1.‘Magic Cool Zone’ damper 1. R-Fan 2. Damper Heater 2. Magic Cool Zone sensor 3. Select button CONTENTS 1. ‘Select’ button 1) Control the ‘Magic Cool zone’ temperature. 2) 4 Step mode. Initial mode when plug in : OFF ( OFF –...
5. CIRCUIT OPERATION 5-1. Power Circuit Diagram Voltage of every part Parts Voltage 230Vac 310Vdc 12Vdc 14.5Vdc 5Vdc Caution : Since high voltage (DC310V) is maintained at the power terminal, please take a measure after more than 3minutes have passed after removing power cords in the abnormal operation of a circuit.
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5-2. Function of Each Sensor CONTENTS REMARKS Compensation of R-sensor ON/OFF temp. (MICOM) [F-sensor (A)] 1) It senses the temperature of freezer compartment and control Comp., F-fan ON/OFF 2) How it works; Working Point Low ON Mid OFF High OFF Working Temp.
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5-3. Relay Function CONTENTS REMARKS 1. Circuit Diagram (MICOM) 2. How it works; ON Condition OFF Condition Control Mode Control IC ULN2004 IC ULN2004 Method MICOM Port MICOM Port Output pin Output pin #1≒5.0V #10≒0.7V #1≒0V #10≒12V R-Lamp Relay 2 #2≒5.0V #11≒0.7V #2≒0V...
5-4. Fan Function 1. Circuit Diagram 2. Explanation for the operation - TA7291P is the drive IC for the only DC motor, and used for control of the fan motor - One input and output is used for the control of the fan motor Input Output Motor IC No.5 Pin...
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5-5. Compressor speed control (Inverter comp. models only – FRN-U20***I) 1. Circuit Diagram INVERTER 2. Measure the Frequency Output Signal from Main-PCB. Frequency Output Signal Condition Signal Image (CN 16 of Main-PCB) Normal operation 122 Hz ( RT-Sensor 35℃↑) Normal operation 85 Hz ( RT-Sensor 35℃↓) Initial Power connected...
7. COMPONENT LOCATION 7-1. Front View ( Features are model dependent. ) Home bar Front PCB Door Dispenser Button 7-2. Inner View Automatic F-Fan Geared R-Fan Ice Maker Motor Motor R-Sensor R-Lamp Motor F-Door F-Sensor F-Lamp R-Door Switch Switch Freezer Refrigerator Compartment Compartment...
8-3. Dispenser Micro Switch 1) Disassembling Procedure DISASSEMBLING PROCEDURE DISASSEMBLING PROCEDURE - Insert (-) screw driver into bottom hole of dispenser button guide. - Separate wire connectors Pull up forward to remove the guide. from Micro Switch. (Be careful not to damage guide surface.) - Check Micro Switch.
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8-4. Dispenser Solenoid Valve 1) Disassembling Procedure DISASSEMBLING PROCEDURE DISASSEMBLING PROCEDURE - Insert (-) screw driver into bottom left groove of Cover Dispenser Box. Pull forward with a snap.(Be careful not to damage cover and - Separate 2 terminals from Sol Valve and door surface.) 2P Housings from Cover Ice Flap.
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8-5. Main PCB ( None Inverter Compressor models ) MICOM Item Check Point Make refrigerator •When consumer claim about the refrigerator’s temperature follow this. cooler Change the resistance ( cutting jumper ) FRS-U20** Remark Cutting of down by 1.5℃ Cutting of J18 &...
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8-6. Main PCB ( Inverter Compressor Models ) MICOM Item Check Point Make refrigerator •When consumer claim about the refrigerator’s temperature follow this. cooler Change the resistance ( cutting jumper ) FRS-U20** Remark Cutting of down by 1.5℃ Cutting of J18 &...
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8-7. Ice Maker 1) Disassembling Procedure DISASSEMBLING PROCEDURE DISASSEMBLING PROCEDURE Full ice Level sensing switch switch Remove 2 screws on top front of ice maker. Remove full ice sensing switch and level switch. Pull forward ice maker. Unscrew (3 points) Plate Gear Fixture. Ice dropping motor Check if ice dropping motor is normal.
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2) How to Check Ice Maker PARTS HOW TO CHECK CRITERION Ice dropping motor GOOD : RS-360RH-14250 : 6 ~ 14 ohm DEFECTIVE : Change the motor. Check resistance between 2 wires with tester. I-Sensor GOOD : 4.4 ~ 50 k ohm (Ice Sensor) (It depends on ambient temperature) DEFECTIVE :...
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8-8. Inverter Box As ( Inverter compressor models only ) 8-8-1. Connections & Cables Ground Terminal block CN 01 Ground Terminal block CN 02 AC Input Cable CN 05 Compressor Cable (Internal CN 07) Control Input Cable CONNECTION DESCRIPTION DESCRIPTION Neutral AC Input Connection CN 01...
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8-8-2. Inverter Control Mode 1) Frequency Mode Controls the compressor speed through a frequency signal sent to the Inverter. The frequency signal is a digital square wave, with 0 to +5V voltage amplitude and defined range as described ahead. The duty cycle must be from 30% to 70%. <...
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Troubleshooting - No Start PROBLEM ACTION No Compressor Trial Compressor disconnected from the Inverter Verify the Compressor Cable connection. No AC power supply ; or wrong voltage/wrong Verify the AC Input Cable connection and measure the AC Input voltage. Terminals connected to the Inverter. Verify the Control Input Cable connection and measure the signal from the No control signal input or bad connection.
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5) Frequency mode connection & Check point The main-PCB is connected to the Inverter through the Control Input Connection, using the Control Input Cable. Frequency signal to the IN pin and the 0V to the GND pin (see below Figure) - Inverter AC Input &...
9. TROUBLE DIAGNOSIS 9-1. Faulty Start (F/R lights OFF , F-PCB Power OFF) Start Power cord or Fuse is disconnected ? Change the Main Fuse (AC250V 15A) (In the left side of machine compartment) 1’st power of SMPS is on? Check power Cord connection from machine compartment and to CN1 of M-PCB.
9-2. Freezer Compartment 9-2-1. Freezing failure . (Foods are not frozen / cold.) Start Any Error code on F-PCB? Refer to error display - Refer to the 4-9. in operation and function (Error Display) Does Comp. Inverter work? is OK? - Refer to the 8-7.
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Removing and replacing Freezer parts 1) Remove foods. 2) Remove Ice Bucket, shelves and cases in Freezer compartment. * Remove 2 screws * Remove 4 screws of Ice Maker. of Geared Motor. * Remove the Housing * Remove the Housing of Ice Maker AS.
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Removing and replacing Freezer parts (10) Remove the screw cap on Remove light cover screws. the F-Louver A with a flat tip driver. (11) Pull down smoothly the Remove 3 screws of bottom of light cover to F-Louver A. remove. (12) Hold the end of F-Louver A Remove the left housing.
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Removing and replacing Freezer parts Temp. Fuse connector F-Fan Motor connector D-Sensor connector Defrost Heater connector D-Sensor Temp. Fuse Defrost Heater...
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9-2-2. Ice Formation on F-Louver Start Dews are formed on the Gasket has a gap Remove the gap. gasket surface inside F between cabinet ? compartment ? Door is hanged Reassemble the door. down ? Door is open and closed too frequently ? Explain not to open doors too frequently.
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9-2-3. Disconnection / breaking of Freezer Lights Wires Start Freezer light filament is disconnected or breaking ? Change the light bulb. Connection of F door switch is OK ? Repair the F-door switch. Check the F door switch connection and F-light socket. Change of F Lights Change of F Door Switch ①...
9-3. Refrigerator Compartment 9-3-1. Refrigeration failure (Foods does not get cool or cold soon.) Start Refer to the 4-9. (Error Display) Any error mode on F-PCB? Solve error code problem, if any. Change R-Motor works OK ? R-Motor is OK ? the R-Motor.
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9-3-2. Disconnection / Breaking of Refrigerator Lights Wires Start Freezer light filament is disconnected or breaking ? Change the light bulb. Connection of R door switch is OK ? Repair the R-door switch. Check the R-door switch connection and R-light socket. Change of F Lights Change of F Door Switch ①...
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9-3-3. Dews on Refrigerator Compartment Start Dews are formed Gasket has on the gasket inside Repair to eliminate the gap. Any gap ? R-compartment? Door is Reassemble the doors. hanged down ? Door is open too long ? Explain not to open doors too long.
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9-3-4. Super-cooling of Vegetable Case Start Refrigerator temp. setting is “Strong” ? Counsel the temperature modes. Counsel to set the temp. “Middle” or “Weak” mode. R-check valve Works OK ? Repair and/or Change the R-check valve. ※ Refer to “Repair /Change of Check Valve”.
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Removing of Check Valve ① ⑤ * Hold the bottom and right of damper to pull * Remove screws down to remove. of light cover. ② ⑥ * Hold the bottom of cover and pull * Lift up a piece of Check Valve forward to remove.
9-4. Operation Noise of Refrigerator 9-4-1. Comp. operation Noise Start Refrigerator is leveled ? Level the refrigerator by adjusting wheels. ☞ Refer to User’s Guide and SVC Manual. Front cover or door gasket is assembled wrong ? Set it right. Rubber absorber comp is distorted or aged ? Change the Rubber absorber.
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9-4-2. Refrigerant Flow Sound Start Water flowing or hiss sounds from the refrigerator ? Attach an absorber gum on the capillary tube. Refrigerant sound of hiss or sizzling sound when comp. starts ? Apply a gum on the accumulator. Refrigerant sound of hiss or sizzling when comp.
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Troubleshooting of Evaporator Sound 1. Hiss Sound from Capillary Tube “I” tube 1) “I” tube is used to connect the capillary tube and evaporator. (2 welding points : 1, 2) 2) When such a sound is made, attach a absorber on the tube including 2 welding points.
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9-4-3. Fan Noise Start Fan is damaged or transformed ? Change the fan. Fan is touching the surround ? Set it right not to touch. Fan-motor assembly is moving or shaking ? Set it right not to move. Motor has its own noise or vibration when working ? Change the motor assembly.
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Troubleshooting of Fan Noise 1. Fixing or Fastening of Fan Motor 1) Check if fan motor frame of the assembly is fastened tightly with screws to the liner wall. Unless it is tight, vibration of shaking can make. 2) Check if fan motor and fan are hanged down. Fan working sound can be louder if they are not set right.
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9-4-4. Pipe Noise Start Pipes are touching in the machine compartment ? Separate the touching pipes, if any. Tray drip makes noise by Condenser shaking ? Apply cushion material between Comp. base and Tray drip. Pipe itself is shaking much ? Move or change the points of vibration absorber rubbers on the pipes to reduce the shaking.
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9-5. Door 9-5-1. Door Opening Alarm Continues though the door is closed. Start Check if interior light is ON. Door switch is pushed well ? Attach a thin pad on the door liner or change the door assembly. Door switch is soaked with water or there is water in the switch ? Change the door switch.
10. COOLING CYCLE HEAVY REPAIR 10-1. Summary of Heavy Repair Process Contents Tools Remove * Cut charging pipe ends (Comp. & Dryer) and refrigerant * Nipper, side cutters discharge refrigerant from drier and compressor. Residuals * Confirm refrigerant (R-134a or R-600a) and oil for compressor and drier.
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10-2. Precautions During Heavy Repair Items Precautions Use of tools. 1) Use special parts and tools for R-134a or R-600a 1) Remove retained refrigerant more than 5 minutes after turning off a refrigerator. (If not, oil will leak inside.) Removal of retained 2) Remove retained refrigerant by cutting first high pressure side refrigerant.
10-3. Practical Work for Heavy Repair Items Precautions 1. Removal of residual refrigerant. 1) Remove residual refrigerant more than 5 minutes later after turning off the refrigerator. ( If not, compressor oil may leak inside.) 2) Remove retained refrigerant slowly by cutting first high pressure side (drier part) with a nipper and then cut low pressure side.
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Items Precautions * Pipe Connection Connect a red hose to the high pressure side and a blue hose 3.Vacuum degassing. to the low pressure side. * Vacuum Sequence Open 1,2 valves and evacuate for 40 minutes. Close valve 1. Evaporator Compressor Hot Pipe Condenser...
Items Precautions 4.Refrigerant charging. 4) Refrigerant Charging Charge refrigerant while operating a compressor as shown above. 5) Pinch a charging pipe with a pinch-off plier after completion of charging. 6) Braze the end of a pinched charging pipe with copper brazer and take a gas leakage test on the welded parts.
11. INSTALLATION GUIDE 11-1. Installation Preparation Check if the refrigerator can pass a doorway or enter a door first. Dimensions( including Door Handles) 903mm X 730.5mm X 1790mm (Width*Depth*Height) Find a suitable place to install Sufficient space from refrigerator back to the Avoid direct sunlight.
11-2. If the refrigerator can not enter the door Remove front bottom cover first, if it is attached. Removing Freezer Door Remove front bottom cover first, Unscrew top hinge cover with a Turn top hinge bolt Pull out the left collar of the screw driver.
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Replacing Freezer Door Insert the water tube into the hole Insert the bottom hole of freezer Let the top of door close to the Of the bottom hinge pin first, then door straight to the bottom hinge cabinet and insert the top hinge Insert the bottom of freezer door pin.
11-3. Refrigerator Leveling & Door Adjustment Refrigerator must be level in order to maintain optimal performance and desirable front appearance. (If the floor beneath the refrigerator is uneven, freezer and refrigerator doors look unbalanced.) In case freezer door is lower In case refrigerator door is lower than refrigerator door than refrigerator door...
11-4. Water Line Installation How to install Water Line 1.The water pressure should be 3kgf/cm2 or more to run the automatic icemaker. Checkup your tap water pressure ; if a cup of 180cc is full within 10 seconds, the pressure is OK. 2.When installing the water tubes, ensure they are not close to Any hot surface.
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3. Remove any substance from filter 1) Open the main tap water valve and check if water comes out of the Water Tube. 2) Check if the Water Valve is open in case water does not come out. 3) Leave the valve open until clean water is coming out. ※Initial water may contain some substances out of filter (manufacturing process).
Fresh Food Compartment U20D../U20F.. : None Magic Cool Zone Models U20E../U20G.. : With Magic Cool Zone Models Q'ty PART-CODE PART NAME SPEC. FRS-U20D(F) FRN-U20D(F) FRS-U20E(G) FRN-U20E(G) 3012214100 FRAME CHECK VALVE AS FRU-571I 3012024200 FIXTURE MOTR AS 62-1 3015916000 MOTOR R FAN D4612AAA20 3001415400 COVER DAMP AS FRU-54AD...
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Freezer Compartment FRS-U20.. : R-134a Models FRN-U20.. : R-600a Models Q'ty PART-CODE PART NAME SPEC. FRS-U20.. FRN-U20.. 3012514511 GUIDE CASE A *L AS HIPS 3012514611 GUDIE CASE A *R AS HIPS 3012529711 GUIDE CASE C *L AS HIPS 3012529811 GUIDE CASE C *R AS HIPS 3012529000 GUIDE DRN...
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Arc Handle Type Door Part (1/2) U20D(E)D.. : None H/Bar Models U20F(G)D.. : With H/Bar Models Q'ty PART-CODE PART NAME SPEC. U20D(E)D.. U20F(G)D.. 3019026700 POCKET F *T HIPS 3019027450 POCKET F AS FRU-54AD 3000079130 FRU-54AF (SUS430) 3000095310 FRU-54AF (TITANIUM PCM) 3000079700 ASSY F DR FRU-54AF (03 SIVER)
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Long Handle Type Door Part (2/2) U20D(E)F.. : None H/Bar Models U20F(G)F.. : With H/Bar Models Q'ty PART-CODE PART NAME SPEC. U20D(E)F.. U20F(G)F.. 3019026700 POCKET F *T HIPS 3019027450 POCKET F AS FRU-54AD 3000079710 FRU-54C (TITANIUM VCM) 3000079740 FRU-54C (BLACK) ASSY F DR 3000079780 FRU-54C (TITNIUM PCM)
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