Dale Power Solutions E420 User Manual

E400 series
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Dale Power Solutions Ltd
Dale Power Solutions Ltd own the copyright to this document, which may not be copied, reproduced or
disclosed to a third party without written permission.
Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK
info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511

User Manual

E400 Series UPS
E420
E430
E440
E460
E480
Dale Power Solutions Ltd
S5264FU01 Rev 3

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Summary of Contents for Dale Power Solutions E420

  • Page 1: User Manual

    E440 E460 E480 Dale Power Solutions Ltd own the copyright to this document, which may not be copied, reproduced or disclosed to a third party without written permission. Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 2 Dale Power Solutions Ltd reserves the right to make changes in specification without notice or liability. All information is subject to Dale Power Solutions Ltd own data and is considered accurate at time of publishing. Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK...
  • Page 3: Table Of Contents

    Dale Power Solutions Ltd User Manual Contents Safety ................................6 Warning symbols ............................6 Conformity and standards ......................... 7 Energy conservation and environmental protection ................7 Product description ............................ 8 Applications ...............................8 Product range ............................8 System block diagram ..........................9 Split bypass input ............................9 Static transfer switch ..........................9...
  • Page 4 Appendix 3 Specifications ........................43 Electrical ..............................43 Mechanical .............................. 45 Appendix 4 Optional equipment ......................46 Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 5: Safety

    Safety instructions in this manual are supplementary to local safety instructions. Dale Power Solutions does not accept any liability caused as a result of failure to follow safety instructions. Please note the following: Do not use the UPS for any other purpose than the one for which it was designed.
  • Page 6: Conformity And Standards

    All the material and components comply with the ROSH standards, ensuring that no hazardous waste is produced. Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 7: Product Description

    Dale Power Solutions Ltd User Manual Product description Applications This UPS series provides reliable AC backup power to various types of equipment, for example computer centres, network management centres, auto control systems, and telecommunication systems. The UPS can be installed and operated as a single unit or it can be operated with other units of the same type in parallel N+1 redundant mode for additional reliability or in parallel capacity mode for increased output rating.
  • Page 8: System Block Diagram

    Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 9: Battery Temperature Compensation

    Dale Power Solutions Ltd User Manual Battery temperature compensation Using optional external battery temperature sensors the UPS is capable of optimising the battery charger output to enhance battery life and performance. This is a non-standard feature that must be purchased separately.
  • Page 10: Installation

    UPS output to your load via a power distribution unit (PDU). ■ Ensure correct phase rotation in the 3-phase wiring. Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 11: Units In Parallel

    Dale Power Solutions Ltd User Manual Figure 2 Power cable wiring configuration for a single UPS Units in parallel A group of paralleled units behave as if it were one large UPS. To ensure units share the load equally and the system complies with relevant wiring regulations, follow these requirements: ■...
  • Page 12: Operation From A Generator

    UPS and contact your distributor. 7. Check the packing list. Contact your distributor if any of the accessories are missing. Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 13: Internal Layout (Door Open)

    Figure 3 shows the internal layout with the door open and all protective covers removed. Figure 3 E420, E430 and E440 internal layout Note: E460/E480 units are taller and the E480 is fitted with larger breakers and terminals in the lower part of the cabinet.
  • Page 14: Wiring The Ups

    Caution: Where terminal blocks are not available for connections, fit ring crimps to the ends of cables. This is the case for the E480 battery cables. Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK...
  • Page 15 5. Wire the input and output earth cables to the PE (protective earth) terminals. Ensure that both connections are made. Figure 5 Cable connections for E420, E430, E440 and E460 units Figure 6 Cable connections for E480 units 6. Wire output and battery cables to the terminals as shown in the appropriate diagram above. On E480 units, feed the battery centre-tap cable round the back of the terminal block and wire it to the top of the left-hand neutral terminal as shown above.
  • Page 16 Check the following: E480: that the links in Figure 6 have been removed. E420/E430/E440/E460: that the short breaker links are fitted (Figure 7). Figure 7 E420, E430, E440, E460 breakers linked for split bypass operation b. Wire the split bypass input as follows:...
  • Page 17: Wiring Units In Parallel

    Dale Power Solutions Ltd User Manual Wiring units in parallel You can operate 2, 3 or 4 units in parallel. Caution: Each unit requires its own battery bank. You cannot use a common battery bank for more than one unit working in parallel mode.
  • Page 18 Note: Do not connect the units in a loop. Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 19 Dale Power Solutions Ltd User Manual 7. If required, wire the LBS (load bus synchronisation) connection as described on page Error! Bookmark not defined.. 8. If required, wire a remote emergency power off (EPO) switch as described on page Error! Bookmark not defined..
  • Page 20: Operation

    The UPS fails – a serious fault has occurred within the UPS that must be repaired. ■ The UPS inverter is turned off. Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 21: Eco Mode

    Dale Power Solutions Ltd User Manual In bypass mode the Inverter LED is off and the Bypass LED is on. ECO mode If specified, your UPS may be set to operate in ECO mode instead of on-line mode. In ECO mode the load is supplied via the bypass circuit and not the inverter, allowing the UPS to work at higher efficiency.
  • Page 22: Commissioning Test Procedure

    5. After the maintenance work is complete, switch on the UPS as described above. 6. Switch off the external maintenance bypass breaker. The inverter should start automatically. Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK...
  • Page 23: Front Panel Controls And Indicators

    Dale Power Solutions Ltd User Manual Front panel controls and indicators The front panel controls and indicators are shown in Error! Reference source not found.. Using the buttons, LEDs and the menu structure displayed on the LCD panel you can: ■...
  • Page 24 ON/OFF Fault On when there is any type of fault The following table describes the button functions: Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 25: Navigating The System Menu

    Dale Power Solutions Ltd User Manual Navigating the system menu The system menu consists of a series of pages you access via a set of tabs and the front panel keys. To display a menu page: 1. Press ◄ or ► to display the tabs. The Input tab is highlighted and the input information is displayed on the screen below the tab (as shown in the following sections).
  • Page 26: Inverter Information

    Inverter information Battery information State information Parallel information Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 27: Command Information

    Dale Power Solutions Ltd User Manual Command information Setting information Recorded events list This page shows up to 120 of the most recently recorded events (normal operation and fault information). …………………………………………………………………………………………………………...
  • Page 28: Version Information

    Day: Mon, Tues, Wed, Thurs, Fri, Sat, Sun Time: _ _ : _ _ Duration: _ _ (range 1 to 99 minutes) Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 29 Dale Power Solutions Ltd User Manual Setting Parameter Description Timing of ON/OFF Disable (default) Everyday Turn ON time _ _ : _ _ Turn OFF time _ _ : _ _ (hh:mm) Weekly Turn ON day: Mon, Tues, Wed, Thurs, Fri, Sat, Sun...
  • Page 30: Lcd Display Messages

    Max charge current Set to 10% of the battery Ah capacity rating in amperes. _ _ A (E420 and E430, 1 to 15 A; E440, E460 and E480, 1 to 30 A in 1 A steps) LCD display messages Display messages appear on the bottom line of the LCD display.
  • Page 31: Maintenance

    Dale Power Solutions Ltd User Manual Maintenance At normal room ambient temperature the fans will operate continuously for 20,000 to 40,000 hours. Increased ambient temperatures will shorten this lifetime. Periodically ensure that air is blowing out of the rear of the unit.
  • Page 32: Troubleshooting

    The positive batteries are being float charged Negative battery boost charging The negative batteries are in constant-voltage or constant-current boost charge mode Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 33: Alarm Information

    Dale Power Solutions Ltd User Manual Display message Description Negative battery float charging The negative batteries are being float charged Int. bypass switch closed The internal bypass breaker has been closed manually Int. bypass switch opened The internal bypass breaker has been opened manually Int.
  • Page 34 The load exceeds the UPS capacity Parallel overload DC component over limitation The DC component exceeds the specified value Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 35: Frequently Asked Questions

    Dale Power Solutions Ltd User Manual Display message Description Bypass over current An over current alarm is given Ext. fire alarm External fire detector has been activated Ext. smog alarm External smog detector has been activated Frequently asked questions Problem...
  • Page 36: Contact Closure For External Batteries

    Pin number Function Output to main breaker Output to maintenance breaker Figure 10 Contact closure socket Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 37: Snmp Card

    Dale Power Solutions Ltd User Manual SNMP card (with environmental monitor If your unit is fitted with the optional SNMP card (located in the Intelligent Slot on the front panel), connect it to your computer with a network cable. You can also connect a modem and environment controls as shown in Figure 11.
  • Page 38: Relay Card (Monitoring And Control)

    (on)  inverter fault and shutdown  over temperature and shutdown  short circuit and shutdown Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 39 Dale Power Solutions Ltd User Manual Relay contact specifications: Parameter Value Maximum switched voltage 277 Va.c. or 30 Vd.c. Typical switched voltage 5 to 12 Vd.c. Maximum switched current NO: 10 A NC: 3 A Maximum switched power NO: 1400 VA, 150 W...
  • Page 40: Dry Contact Relay Signals

    To prevent the input being energised by backfeeding in the event of an internal failure, connect this signal to an external circuit breaker trip Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 41: Battery Temperature Sensor

    Dale Power Solutions Ltd User Manual Battery temperature sensor A battery temperature sensor is available as an option for E400 series units. When connected the sensor monitors and displays battery cabinet temperature, and it controls the UPS to compensate the battery charging voltage.
  • Page 42: Remote Emergency Power Off (Epo)

    40± 0.5 Hz to 70± 0.5 Hz Input THDV:≤1%, linear load: ≤3% THDI Input THDV:≤1%, non-linear load:≤7% Dale Power Solutions Ltd Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK info@dalepowersolutions.com | www.dalepowersolutions.com | +44 (0) 1723 583511...
  • Page 43 Dale Power Solutions Ltd User Manual Battery Number of 12 V batteries 32, 34, 36, 38 or 40 in series Battery type VRLA Discharge current (A) @ 320 V d.c. E420 E430 E440 E460 E480 Charge current (A) Output Output current (A) @380 V...
  • Page 44: Mechanical

    E460 and E480 Height (mm) 1200 1800 Width (mm) Depth (mm) Net weight (gross weight) E420: 186 kg (226 kg) E430: 192 kg (232 kg) E440: 201 kg (248 kg) E460: 297 kg (354 kg) E480: 312 kg (369 kg) Audible noise <56 dB (1m)
  • Page 45: Appendix 4 Optional Equipment

    Dale Power Solutions Ltd User Manual Appendix 4 Optional equipment The following items are available as options for the UPS: ■ SNMP card ■ Battery temperature compensation (special order) ■ Paralleling cables ■ RS485 cable (serial data cable to connect between paralleled units) ■...

This manual is also suitable for:

E430E440E460E480

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