Related Manuals for Paitec ES-5000
Summary of Contents for Paitec ES-5000
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Page 1: Service Manual
Pressure Sealer ES-5000 ES-5000 Service Manual <Rev. 09-01-30>... -
Page 2: Table Of Contents
Pressure Sealer ES-5000 Table of Contents 1. Introduction 2. Installation 3. Features 1) Specifications 2) General views 4. How to Operate 1) Form Preparation 2) Loading forms 3) Start 4) Fold Setting 5) Operator Panel 6) Manual Feed 5. Maintenance... -
Page 3: Introduction
Pressure Sealer ES-5000 1. Introduction produces folded and sealed with cut-sheet Pressure Seal forms. Pressure activated adhesive applied forms provide and instantly secure seal on all sides of the form, whether use a “C”, “V”, “Z” or “Double” fold. Names of each part... -
Page 4: Installation
Pressure Sealer ES-5000 2. Installation Locate the box right next to the location where the machine will be set up and operate. Open Box, Remove the Operators Guide and set aside. Grasp the two Shipping Straps and remove the unit from the box. -
Page 5: Features
Pressure Sealer ES-5000 1) Features 1) Specifications Processing Speed 4,200 forms per hour Automatic jam recovery system No adjustment required for varying paper thickness Fold plate setting can be changed in seconds Manual feeder for single form processing ... - Page 6 Pressure Sealer ES-5000 2.3) Exit Tray Stopper for Exit Tray 2.4) Label & Fuse AC Socket 5 Amp 250V Mini Fuse in a 1/4 Manufacturer’s Label with Turn Fuse Holder Serial No. 2.5) How to Open the Fold Unit (Please follow the pictures below in order)
- Page 7 Pressure Sealer ES-5000 2.6) How to open the Fold Drum (Please follow the pictures below in order) Folding Drum handle Folding Drum in the partially open position in the Unlock(down) position Folding Drum in the open position. Access the Folding Drum for clearing jams...
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Page 8: How To Operate
Pressure Sealer ES-5000 3. How to operate 1) Form preparation Forms must be fanned properly on both sides to separate and eliminate any static that may have been induced by the laser printer 2) Loading forms Place the paper in the Paper tray in the correct orientation as indicated in the chart below. - Page 9 Pressure Sealer ES-5000 4) Fold Setting 4.1) Standard Folding Drum 4.1.1) Unlock the green release lever to set the fold positio 4.1.2) Move the red arrow, First fold on the red knob to the fold position required according to the manual on the fold drum 4.1.3) Move blue arrow, Second fold according to the manual on the fold drum...
- Page 10 Pressure Sealer ES-5000 5) Operator Panel 5.1) Power Switch: Power On/Off 5.2) Reset: Reset button will clear the display count 5.3) Start/Stop: Start/Stop button will start or stop the Feed cycle 5.4) Counter: Display will show the total page count/resettable as well as Firmware Rev.
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Page 11: Maintenance
Pressure Sealer ES-5000 Maintenance 1) General Cleaning Be sure that the room is well ventilated, Switch off the mains power and unplug or disconnect from the mains, Pull out the fold drum and the fold unit, Remove as much paper dust as possible using a soft brush... - Page 12 Pressure Sealer ES-5000 4) Cleaning Press Rollers With general use, toner will build up on the Press rollers. Check the rollers for build up and clean on a regular basis with roller cleaning fluid. Depending on the type of laser printer, toner and fuser, the degree of build up will vary.
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Page 13: Trouble Shooting
Pressure Sealer ES-5000 Trouble Shooting 1) Paper Jam 1.1) Feeding Unit Jam Do not pull the document backward in the event of jam in the Infeeder. Open the Fold Drum Unit by pushing down the Fold Drum handle as the... - Page 14 Pressure Sealer ES-5000 1.3) Press Unit Jam Fully extend the Folding Unit to the direction of the red arrow in the picture on the right Use the Jam Removal Tool to rotate the rollers by placing the tool into the jam...
- Page 15 Pressure Sealer ES-5000 2) Double Feed 2.1) Clean the Pickup rollers and pad with an alcoholic solution(In case problem persists, then go to 2.2) 2.2) Slide In-feed tray tension adjusters upwards (Manufacturer’s default position: middle). Both tension adjusters must be in...
- Page 16 Pressure Sealer ES-5000 4.7) Clean the fold rollers with an alcoholic solution 4.8) Examine and replace any folding roller with imperfections such as flat spots or swelling 4.9) Replace or exchange from side to side the folding roller compression springs...
- Page 17 Pressure Sealer ES-5000 2. Replacement and Assemblies 1) Folding Unit Side Covers 1.1) Fully extend the Fold Unit on its rails 1.2) Remove the circled 2 screws from the outside cover as shown in the picture on the right 1.3)
- Page 18 Pressure Sealer ES-5000 3) Main Side Cover 3.1) Fully extend the Folding unit on its rails 3.2) Remove the 2 screws as indicated in the picture on the right 3.3) Remove the 1 screw in the back of the unit as shown in the picture on the right 3.4)
- Page 19 Pressure Sealer ES-5000 4) Top Cover 4.1) Remove the Main side covers as indicated in the Chapter 7-3 4.2) Remove the circled 4 screws on each side as shown in the picture on the right Note: Screw in Upper Corner is longer...
- Page 20 Pressure Sealer ES-5000 6.5) Remove the Bushings from both ends of shaft 6.6) Remove Shaft Note: The direction of Feed Roller Rotation (One Way Bearing) makes sure the new roller rotates in the same way direction 6.7) With feed roller removed you can now remove the Separator(Pad Base) Note: it’s orientation in the machine: Metal edge towards the In-feed Tray...
- Page 21 Pressure Sealer ES-5000 8) Folding Unit Drum (New type) 8.1) Fully Extend the Folding Unit on its rails 8.2) Unlock the Folding Drum Assembly 8.3) Rotate the Folding Drum all the open 8.4) By moving the release catch towards the left (direction of arrow) as shown in the picture on the right.
- Page 22 Pressure Sealer ES-5000 Folding Rollers & Rubber roller replacement 10.1) Remove the White gear from the side as well as the black gear on the back side 10.2) After removing the bearing on the front side, push down the main rubber roller and take the roller out through the large hole as shown in the picture below.
- Page 23 Pressure Sealer ES-5000 12) Operator panel PCB replacement 12.1) Remove Operator side of main cover 12.2) Remove the circled six screws that hold PCB in place as shown in the picture on the right 12.3) Remove PCB 12.4) Reinstall in reverse order...
- Page 24 Pressure Sealer ES-5000 8. Diagram & Part list Infeed Tray Part Number Part Name UNIT Remark WEL-B250-00 ASSY:TRAY PLATE WEL-F200-00 TRAY:CIGAL PLATE ADN-C048-01 GUIDE:RIGHT ADN-C048-00 GUIDE:LEFT WEL-B271-00 PLATE SPRING ADN-C081-00 HUB:SPRING ADN-D047-01 TRAY BASE ADN-D024-00 ASSY:MAIN ROLL ADN-C041-00 GEAR: 52T...
- Page 25 Pressure Sealer ES-5000 2) Fold Drum 2 2 2 2 2 1 2 2 0 2 5 2 2 5 3 2 6 1 2 5 1 2 6 1 2 5 0 2 6 0 2 2 2 1 9 0...
- Page 26 Pressure Sealer ES-5000 3) Folder Unit Part Number Part Name Unit Remark EZ5-1127 COVER:FRONT:FOLDER PM5-1125 FOLDER FRAME:FRONT EZ5-1128 COVER:REAR:FOLDER PM5-1116 ASSY:FOLDER FRAME:REAR WEL-F488-01 GEAR:DOUBLE WEL-F489-00 GEAR:24T PM5-1446 GUIDE:FOLDER:ENT ADN-D019-01 ASSY:COVER:ENT ADN-C054-00 MYLAR:ENTERENCE WEL-B002-00 ASSY:IDLE ROLLER:CST ADN-C078-00 CLIP RING ADN-B001-03 ASSY:KNURL ROLLER ADN-C115-00 GEAR:20T:M1.25...
- Page 27 Pressure Sealer ES-5000 4) Frame Part Number Part Name Unit Remark PM5-1105 COVER:FRONT PM5-1201 LABEL:OP:PM-5 PM5-1202 OP COVER PM5-5000 PWB:OP PM5-1123 SUPPORT FRAME:FRONT PM5-1124 SUPPORT FRAME:REAR PM5-5526 MICRO S/W LCA-0010 B/K:I/L:2ND FOLDER PM5-1331 ASSY:FRAME:FRONT PM5-1239 SLIDE RAIL PM5-1101 FRAME:BASE FRA-0024...
- Page 28 Pressure Sealer ES-5000 PM5-1203 SHAFT:SUPPORT PM5-1109 SHIELD;LEFT PM5-1104 COVER:TOP PM5-1103 FRAME:REAR PM5-1205 CORD BRACKET FRA-0003 Power:Inlet PM5-5524 FUSE HOLDER(R3-11) PM5-1106 REAR COVER PM5-5522 S/W (R9D2KKFT00F1-R19-2) PM5-5523 SSR(240VAC 15A) PM5-5525 TERMINAL BLOCK(950S 4P) PM5-4465 PAPER JAM REMOVAR HANDLE SEL-0022 JAM REMOVAL TIP...
- Page 29 Pressure Sealer ES-5000 1045 PM5-1217 MB BELT:320MB 1050 BEN010DJ Bearing:F688 1060 PM5-4455 PULLEY:V-Belt:Large 1070 PM5-1215 TIMING BELT:B60S3M252 1080 PM5-4450 PULLEY:S3M56T 1090 PM5-6223 KEY:6 X 6 X 12 1091 PM5-6222 KEY:6 X 6 X 25 Division of Pai Trading, Inc. Headquarters & Factory 15951 SW 41st Street.