Factory Cat 34 Operator, Parts, & Service Manual
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Factory Cat 34 Operator, Parts, & Service Manual

Industrial sweeper
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Operator, Parts, &
Service Manual
Model 34
Industrial Sweeper
R.P.S. Corporation
Phone: 1-800-634-4060
P.O. Box 368
Fax:
1-866-632-6961
Racine, Wisconsin 53401
www.factorycat.com
Copyright R.P.S. Corporation 2002
Edition 7, World Rights Reserved.

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Summary of Contents for Factory Cat 34

  • Page 1 Operator, Parts, & Service Manual Model 34 Industrial Sweeper R.P.S. Corporation Phone: 1-800-634-4060 P.O. Box 368 Fax: 1-866-632-6961 Racine, Wisconsin 53401 www.factorycat.com Copyright R.P.S. Corporation 2002 Edition 7, World Rights Reserved.

  • Page 2: Troubleshooting Guide

    TROUBLESHOOTING GUIDE PROBLEM: BROOMS ROTATE, BUT MACHINE DOES NOT SWEEP WELL. Main Broom may be worn out. While machine can sweep with as little as one half inch of main broom fiber, main broom should have 1.0" of fiber or more to sweep really well. 2.
  • Page 3 SPARE PARTS BOOK Walk-Behind Sweepers Spare parts are sold through authorized Dealers. If you have forgotten your dealer's name, or you have moved the machine to a new location, please Call us at: 1 (800) 634-4060, or and we will re-establish a dealer contact for you. Fax us at: 1 (866) 901-3335 TO ORDER PARTS: Please provide the machine's Serial No.

  • Page 4: Wiring Schematics

    Wiring Schematics For machines after Serial No. "BY-2220" with Side Broom Circuit Breaker = Battery (12 Volt) = Main Relay = Main Broom Motor = Side Broom Motor = Side Broom Circuit Breaker (6 Amp) = Main Circuit Breaker (80 Amp) = Safety Switch = Master Switch = Side Broom Switch...
  • Page 5 Wiring Schematics For machines after Serial No. "CI-3200" with Single Electrical Switch for Main and Side Brooms = Battery (12 Volt) = Main Relay = Main Broom Motor = Side Broom Motor = Side Broom Circuit Breaker (6 Amp) = Main Circuit Breaker (80 Amp) = Safety Switch = Main and Side Broom Switch = Hour Meter...
  • Page 6 Upper Body Assy CLUTCH LEVER ASSY P/N 4-134 COMPLETE HANDLEBAR ASSY P/N 4-121 HANDLEBAR MNTG BKT ASSY P/N 4-122 PAGE 17...

  • Page 7: Clutch Lever

    Item Part No. Description Comments 4-101 SERIAL NO. PL. (FACTORY CAT) 21-0101 SERIAL NO. PL. (TOMCAT) 4-110 HOOD 4-111 MAIN BODY 4-112 2" BLK STRIP BUMPER 12 FT SECTION 4-122A HANDLEBAR MTG BKT 4-122 INCL. 4-122A, 4-122B, & HARDWARE 4-122B BLACK PLASTIC CLAMP 4-122 INCL.

  • Page 8: Air System

    Air System COMPLETE FILTER ELEMENT P/N 4-500. PAGE 19...
  • Page 9 Item Part No. Description Comments 4-111 MAIN BODY 4-125 MOTOR SUPT BRACKET 4-201 12V,TWIN SHAFT MOTOR 4-201B MOTOR CRADLE 4-210 TERMINAL CLIP 4-232 CIR. BREAKER - 12V/80A 4-233 12V SOLENOID 4-301 MAIN DRIVE PULLEY 4-501 FILTER HOOD P/N 4-502 INCL. P/N 4-502K, SEAL KIT 4-502 FILTER ELEMENT P/N 4-503 INCL.
  • Page 10 Lower Body Assy 52 46 45 53 38 30 COMPLETE FLOOR SEAL KIT COMPLETE HOPPER ASSEMBLY P/N 4-550 P/N 4-118 PAGE 21...
  • Page 11 Item Part No. Description Comments 4-108 DOOR MNT ANGLE 4-111 MAIN BODY 4-113 R. INNER SIDE PANEL 4-114 SKIRT PLATE, RT 4-115 SKIRT PLATE REAR 4-116 CASTER MTG BRACKET 4-117 FRONT CROSS PANEL 4-118B HOPPER BODY 4-119 BROOM ACCESS HATCH 4-118 INCL.
  • Page 12 Side Broom Assy RIGHT LIFT ARM ASSY P/N 4-455 DRIVE TUBE ASSY SIDE BROOM MOTOR ASSY P/N 4-445 P/N 4-425 PAGE 23...
  • Page 13 Item Part No. Description Comments 4-111 MAIN BODY 4-113 R. INNER SIDE PANEL 4-220 SIDE BROOM MOTOR P/N 4-425 INCL. ITEMS 3,15,16,17,18 & HARDWARE 4-376 BROOM LIFT LEVER P/N 4-455 INCL. ITEMS 4,5,6,7,8,19 & HARDWARE 4-378 BROOM LIFT SHAFT 4-381 LIFT LEVER BASE, RT 4-385 LIFT LEVER COLLAR...
  • Page 14 Main Broom Assy MAIN BROOM LIFT BROOM LAT ARM ARM ASSY, P/N 4-449 ASSY, P/N 4-415 IDLER ARM ASSY LIFT SUPT ASSY P/N 4-435 P/N 4-423 PAGE 25...
  • Page 15 P/N 4-435 INCL. 4-430, 4-432, 4-432A, & HARDWARE 4-432A IDLER DRUM SPACER P/N 4-435 INCL. 4-430, 4-432, 4-432A, & HARDWARE 4-436 ADJ. BROOM LIFT P/N 4-449 INCL. ITEMS: 10,11,12, 1 4,15,33,34,39,51,52 & HDWE 4-437 BROOM LONG LINK 4-438 BROOM ROTARY LINK 4-439...

  • Page 16: Drive System

    Drive System 38 43 CLUTCH DONUT P/N 4-332 TRANSMISSION ASSY P/N 4-375 REAR TIRE, WIDE P/N 4-358 PAGE 27...
  • Page 17 Item Part No. Description Comments 4-111 MAIN BODY 4-113 R. INNER SIDE PANEL 4-120 REAR INNER PANEL, LT 4-125 MOTOR SUPT BRACKET 4-201 12V,TWIN SHAFT MOTOR 4-201B MOTOR CRADLE 4-210 TERMINAL CLIP 4-301 MAIN DRIVE PULLEY 4-311 BELT, 4L260 4-312 TRANS INPUT PULLEY P/N 4-375 INCL.

  • Page 18: Power Supply

    Power Supply COMPLETE BATTERY BUCKLE P/N 4-136 PAGE 29...
  • Page 19 Item Part No. Description Comments 4-111 MAIN BODY 4-125 MOTOR SUPT BRACKET 4-128 BATTERY TRAY 4-128A BATTERY TRAY LINER 4-136A 1" HD BLACK WEBBING P/N 4-136 INCL. 4-136A, 4-137, & 4-137A 4-137 BATTERY BUCKLE P/N 4-136 INCL. 4-136A, 4-137, & 4-137A 4-137A TRIGLIDE P/N 4-136 INCL.
  • Page 20 SWEEPER MAINTENANCE RECORDS Operator's Name: Week Of: Monday Tuesday Wednesday Thursday Friday Maintenance Item Daily Park Machine with Brooms Up Shake Filter with Crank Remove and Empty Hopper Open Hood Plug In Charger to 110V Outlet Clean Machine with "Pledge" and Cloth Check Main Broom for Debris Weekly Check Battery Water Level...

  • Page 21: Standard Warranty Policy

    STANDARD WARRANTY POLICY Eighteen (18) Months Coverage Replacement parts will be supplied free for from date of delivery to PARTS: 18 months or 750 hours customer. This parts warranty includes all parts on the machine except normal wear parts. These exceptions are: The brooms (main and side).

  • Page 22: Wiring Schematics

    Wiring Schematics For machines after Serial No. "BY-2220" with Side Broom Circuit Breaker = Battery (12 Volt) = Main Relay = Main Broom Motor = Side Broom Motor = Side Broom Circuit Breaker (6 Amp) = Main Circuit Breaker (80 Amp) = Safety Switch = Master Switch = Side Broom Switch...
  • Page 23 Wiring Schematics For machines after Serial No. "CI-3200" with Single Electrical Switch for Main and Side Brooms = Battery (12 Volt) = Main Relay = Main Broom Motor = Side Broom Motor = Side Broom Circuit Breaker (6 Amp) = Main Circuit Breaker (80 Amp) = Safety Switch = Main and Side Broom Switch = Hour Meter...

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