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P95 Zero Clearance Direct Vent Gas Fireplace
WARNING:
If the information in these instructions are not followed exactly,
a fire or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Tested by:
918-108b
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
www.excalibur-fire.com
MODELS: P95-NG Natural Gas
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
Installation Manual
P95-LP Propane
FOR YOUR SAFETY
What to do if you smell gas:
! ! ! ! ! Do not try to light any appliance
! ! ! ! ! Do not touch any electrical switch:
do not use any phone in your
building.
! ! ! ! ! Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
! ! ! ! ! If you
cannot reach your gas
supplier, call the fire department.
Owners &
01/15/04
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Summary of Contents for Excalibur P95
- Page 1 Owners & P95 Zero Clearance Direct Vent Gas Fireplace Installation Manual MODELS: P95-NG Natural Gas P95-LP Propane WARNING: FOR YOUR SAFETY If the information in these instructions are not followed exactly, What to do if you smell gas: a fire or explosion may result causing property damage, ! ! ! ! ! Do not try to light any appliance personal injury or loss of life.
- Page 2 INFORMATION FOR MOBILE / MANUFACTURED HOMES AFTER FIRST SALE This Excalibur product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: VENTED GAS FIREPLACE HEATERS ANSI Z21.88-2002/CSA 2.33-2002 and GAS-FIRED APPLIANCES FOR USE AT HIGH ALTITUDES CAN/CGA 2.17-M91.
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Page 3: Table Of Contents
Clearances ..............6 General Vent Maintenance ........31 Combustible Mantel Clearances ......... 7 Gold-Plated or Brass Door or Facade ......31 P95 Flat Surround and Tile Kit ........7 Log Replacement ............31 Unit Base Stand-Offs ..........7 Thermopile/Thermocouple ......... 31 Framing and Finishing .......... -
Page 4: Safety Label
Massachusetts. For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length. For the State of Massachusetts, the appli- ances individual manual shut-off must be a t-handle type valve. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 5: Installation
Make it a practice to have all of your gas THE APPLIANCE. appliances checked annually. The P95-NG or P95-LP Direct Vent Fireplace must CLOTHING OR OTHER FLAMMA- 13) Do not slam shut or strike the glass door. be installed in accordance with these instruc- BLE MATERIAL SHOULD NOT BE tions. -
Page 6: Locating Your Gas Stove
Side Wall Clearance 6-1/2"(165mm) in the same room or other rooms in your home. 4) The P95 Direct Vent Gas Fireplace can be installed in a recessed position or framed Horizontal Vent Clearances Up to two kits may be installed on the fireplace. -
Page 7: Combustible Mantel Clearances
2) Frame in the enclosure for the unit with framing material. The framed opening is The P95 Flat Wall Surround, Hearth Pad and Tile Kit cannot be modified in any way. It must be 50-1/8" high x 53-3/8" wide x 21-1/4" deep installed as manufactured. -
Page 8: Facing Requirements
3" (76mm) off of the floor surface You must take into ac- count the depth of the floor covering (carpet, tile, linoleum, etc.) when Fireplace Stand determining the height of the fireplace stand. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 9: Optional Cover Plate Template
Top Clip VENTING INTRODUCTION The P95 uses the "balanced flue" technology Coaxial system. The inner liner vents products Back View of of combustion to the outside while the outer liner draws outside combustion air into the combustion Cover Plate chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney. -
Page 10: Venting: Direct Vent System (Flex)
FPI Direct Vent System (Flex) Horizontal Terminations Only These venting systems, in combination with the P95 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram on page 11. -
Page 11: Exterior Vent Termination Locations
INSTALLATION EXTERIOR VENT TERMINATION LOCATIONS Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 12: Venting: Simpson Dura Vent Direct Vent Gs
The Simpson Dura-Vent Direct Vent System offers a complete line of component parts for installation of both horizontal and vertical installations. Many items are offered in decorative black, as well as galvanized finish. We recommend using the galvanized finish for installation with the P95. -
Page 13: Venting: Simpson Dura Vent Components List
Dura-Vent Flue Adaptor 1245 Elbow 640-530/P Riser Vent Terminal 945B 1245B Elbow, Black 946-205 Vinyl Siding Shield for Riser Vent 945G 1245G Elbow, Swivel Terminal 945BG 1245BG Elbow, Black, Swivel 946-206 AstroCap Standoff Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 14: Venting Arrangements Horizontal Terminations
Maintain clearances to combustibles as listed on pages 6 to 8. • Horizontal vent must be supported every 3 feet. • Firestops are required at each floor level and whenever passing through a wall. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... - Page 15 Maintain clearances to combustibles as listed on pages 6 to 8. • Horizontal vent must be supported every 3 feet. • Firestops are required at each floor level and whenever passing through a wall. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace...
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Page 16: Vertical Terminations
VENTING ARRANGEMENTS - VERTICAL TERMINATIONS SIMPSON DURA-VENT DIRECT VENT GS SYSTEM (Propane & Natural Gas) The P95 is approved for a maximum 23 ft. (7.0m) vertical, with a maximum 12 ft. (3.7m) horizontal offset using two 90 elbows (two 45... - Page 17 INSTALLATION The P95 is approved for a maximum 37 ft. (11.3m) straight vertical, with Simpson Dura-Vent Direct Vent GS vent systems for Propane and Natural Gas, as per the diagram 3. The shaded area in the diagram 3 shows all allowable combinations of straight vertical and offset to vertical terminations with Simpson Dura-Vent Direct Vent GS vent systems for Propane and Natural Gas.
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Page 18: Venting - Dura-Vent Horizontal Installations
(Diagram 4). Install the termination Note: Apply sealant "Mill-Pac" to inner cap. pipe and high temperature sili- cone sealant to outer pipe on eve- Diagram 3 ry twist-lock joint. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 19: Venting - Dura-Vent Vertical Termination
14/12 to 16/12 1.83 10" square and attach with wood over 16/12 to 18/12 2.13 screws (Diagram over 18/12 to 20/12 2.29 over 20/12 to 21/12 2.44 Diagram 3 Diagram 7 Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 20: System (Flex)
1" (25mm) clear- ance is needed at the termination end. We recommend framing a 10"(254mm) x 10"(254mm) (inside dimensions) hole to give struc- tural rigidity for mounting the ter- mination. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 21: System Data
CAN/CGA B149 installation pressures equal to or less than 1/2 psig. (3.45 code. kPa). Disconnect piping from valve at pres- sures over 1/2 psig. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 22: Conversion To Propane
INSTALLATION CONVERSION KIT FROM NATURAL GAS TO PROPANE MODEL #770-969 FOR P95 USING SIT 820 NOVA GAS VALVE THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! 6) Pull off the pilot cap to expose the pilot Conversion Kit Contains: orifice. -
Page 23: Optional Brick Panels
Pins on the rear Note: If the bottom brick panel must be removed: log support. Remove the Rear Log Stand, then remove the Burner Tray. See the instructions on Bracket page 33. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... - Page 24 9) Place the top of Log 02-86 on Log 02-85, supported by the knot. 02-86 02-85 Knot 02-87 02-85 02-89 02-88 Front Left Log Center Right Log Front Bottom Log Center Left Log Excalibur P95 Zero Clearance Direct Vent Gas Fireplace...
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Page 25: Glass Door Installation
Fit the bottom brackets over or right with a pin. the pins on the base. Secure left side with 2 screws and right side with one screw. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 26: Accent Kit Installation
4) Place the emblem over the emblem design on the surround. Insert the studs through the holes. To secure them first put on the split lock washer and then the nut and tighten. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 27: Remote Control (Optional)
4 AA alkaline batteries in the receiver. Install the receiver and its cover in the wall. Switch the remote receiver to "remote" mode. The remote control is now ready for operation. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 28: Wiring Diagram
Caution: Ensure that the wires do CAUTION: Label all wires not touch any hot surfaces and are prior to disconnection when away from sharp edges. servicing controls. Wiring er- rors can cause improper and dangerous operation. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 29: Operating Instructions
Blower: allowing a longer period before releasing Excalibur gas appliances use high tech blowers gas control knob. to push heated air farther into the room. It is not Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 30: Lighting Plate Instructions
You may shut off the pilot during prolonged non use periods to conserve fuel. sure the flames are steady; not lifting or DO NOT REMOVE THIS INSTRUCTION PLATE 908-017a floating. If there is a problem, call a qualified service person. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 31: General Vent Maintenance
4) Inspect joints, to verify that no pipe sections 5) Reinstall the new ones in reverse order. or fittings have been disturbed, and conse- quently loosened. Also check mechanical supports such as Wall Straps, or plumbers' tape for rigidity. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 32: Fan Maintenance
Position Fan B on Secure left side with 2 screws and right mounting studs. side with one screw. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 33: Removing Valve
18) Remove the 4 Phillips head screws from the 18) Fire up the unit again and check for proper sides of the valve bracket and remove flame appearance and glow on logs. valve. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... -
Page 34: Parts List
910-899 Wire Harness - Valve to Burner 108) 910-165 Fan (120 V) 109) 946-000 Flexible Air Release Duct 918-108b Manual 770-969 Conversion Kit - NG to LP *Not available as a replacement part. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace... - Page 35 Gasket - Relief Door Bottom 79) 770-525 Burner Assy - NG/LP 82) 770-003 Burner Grate Assy 83) * Rear Log Support Bracket 85) 770-930 Log Set *Not available as a replacement part. Excalibur P95 Zero Clearance Direct Vent Gas Fireplace...
- Page 36 Double Screen Door Frame - Right 162) * Double Screen Door Frame - Left 163) * Mesh Screen - Double Door 164) * Retaining Plate - Double Door 167) * Door Mounting Bracket - Right Excalibur P95 Zero Clearance Direct Vent Gas Fireplace...
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Page 39: Warranty
FPI and evaluated for manufacturer defect. The authorized selling dealer is responsible for all in-field service work carried out on your Excalibur product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers. - Page 40 Dealer Name & Address: ______________________________________________ __________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: _________________________________________________________ Excalibur is a trademark of FPI Fireplace Products International Ltd. Printed in Canada © Copyright 2004, FPI Fireplace Products International Ltd. All rights reserved.
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