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P90 Zero Clearance Direct Vent Gas Fireplace
WARNING:
If the information in these instructions are not followed exactly,
a fi re or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualifi ed
installer, service agency or the gas supplier.
Tested by:
918-525
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
www.excalibur-fi re.com
MODELS:
P90-NG1 Natural Gas
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
Installation Manual
P90-LP1 Propane
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
Owners &
07/17/06
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Summary of Contents for Excalibur P90
- Page 1 Owners & P90 Zero Clearance Direct Vent Gas Fireplace Installation Manual MODELS: P90-NG1 Natural Gas P90-LP1 Propane WARNING: FOR YOUR SAFETY If the information in these instructions are not followed exactly, What to do if you smell gas: a fi...
- Page 2 INTERNATIONAL LTD. The P90 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fi replace at the fl ick of a switch. The model P90 has been approved by Warnock Hersey for both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow.
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Page 3: Table Of Contents
Rigid Pipe Venting Arrangements - Horizontal Terminations ..........16 Rigid Pipe Venting Arrangements P90 Main Assembly .............41 - Vertical Terminations ..........17 P90 Burner Assembly & Log Set .........43 Horizontal Terminations ..........21 P90 Flush Front Accessories ........44 Vertical Terminations ...........22 Installation Procedures ..........23 WARRANTY High Elevation .............24... -
Page 4: Safety Label
SAFETY LABEL This is a copy of the label that accompanies each P90 Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open. -
Page 5: Requirements
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 6: Installation
INSTRUCTIONS 1) The appliance installation must conform with local codes or, in the absence of local The P90-NG1 or P90-LP1 Direct Vent Fireplace codes, with the current Canadian or National INSTALLATION must be installed in accordance with these Gas Codes, CAN1-B149 or ANSI Z223.1... -
Page 7: Locating Your Gas Fi Replace
DUCT SYSTEM width and depth of the appliance. OPTIONAL KIT 4) The P90 Direct Vent Gas Fireplace can #946-556 be installed in a recessed position or framed out into the room as in A, B, C, D. -
Page 8: Combustible Mantels
2) Frame in the enclosure for the unit with framing material. The framed opening is The P90 Flat Wall Surround, Hearth Pad and Tile Kit cannot be modifi ed in any way. It must be 46-3/8" high x 46-1/2" wide x 19-1/2" deep installed as manufactured. -
Page 9: Facing Requirement
3" (76mm) off of the floor surface You must take into account the depth of the floor covering (carpet, Fireplace tile, linoleum, etc.) when Stand determining the height of the fi replace stand. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 10: Optional Cover Plate Template
PLATE TEMPLATE INTRODUCTION PRIOR TO INSTALLATION The P90 uses the "balanced fl ue" technology 1) Ensure top clip screws are at top of oblong Co-axial system. The inner liner vents products holes before installation. The 2 Top Standoffs must be correctly... -
Page 11: Venting
FPI Direct Vent System (Flex) Horizontal Terminations Only These venting systems, in combination with the P90 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram in the "Exterior Vent Termination Locations"... -
Page 12: Exterior Vent Termination Locations
INSTALLATION EXTERIOR VENT TERMINATION LOCATIONS ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 13: Rigid Pipe Venting Components List
Vent Guard (Optional) - Riser Vent Terminal 510-994 Rigid Pipe Adaptor (Must use with all Rigid Piping) 946-523/P AstroCap Horizontal Cap 640-530/P Riser Vent Terminal 946-206 Vinyl Siding Standoff - AstroCap ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 14: Rigid Pipe Venting Systems
American Metal Products Ameri Vent Direct Vent, Security Secure Vent , Selkirk Direct-Temp. AstroCap is a proprietary trademark of FPI Fireplace Products International Ltd. Dura-Vent® and Direct Vent GS are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 15 INSTALLATION Horizontal & Vertical Terminations for 5" x 8" Venting ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 16: Rigid Pipe Venting Arrangements - Horizontal Terminations
Maintain clearances to combustibles as listed in the "Clearances" section. • Horizontal vent must be supported every 3 feet. • Firestops are required at each fl oor level and whenever passing through a wall. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 17: Rigid Pipe Venting Arrangements - Vertical Terminations
Firestops are required at each fl oor level and whenever passing through a wall. • Maintain clearances to combustibles. Note: Must use optional rigid pipe adaptor when using rigid vent systems (Part # 510-994). ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 18 INSTALLATION The P90 is approved for a maximum 40 ft. straight vertical, with rigid pipe 4" x 6-5/8" vent systems for Propane and Natural Gas, as per diagram. The shaded area in the diagram show all allowable combinations of straight vertical and offset to vertical terminations with rigid pipe vent systems for Propane and Natural Gas.
- Page 19 Please note min. 1 5' Min. 4' Max. 10' Min. 7' Max. foot between 90 6' Min. 5' Max. 11' Min. 8' Max. elbows is required. 7' Min. 6' Max. 12' Min. 9' Max. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
- Page 20 5' Max. 7' Min. Please note min. 1 foot 5' Min. 6' Max. 8' Min. between 90 elbows is 6' Min. 7' Max. 9' Min. required. 7' Min. 8' Max. 10' Min. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 21: Horizontal Terminations
Note: Apply sealant "Mill-Pac" to inner are maintained (Diagram 4). Install the pipe and high temperature silicone termination cap. sealant to outer pipe on every twist- Diagram 3 lock joint. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 22: Vertical Terminations
14/12 to 16/12 1.83 square and attach over 16/12 to 18/12 2.13 with wood screws (Diagram 7). over 18/12 to 20/12 2.29 over 20/12 to 21/12 2.44 Diagram 7 Diagram 3 ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 23: Installation Procedures
1" (25mm) clearance is needed at the termination end. We recommend framing a 10"(254mm) x 10"(254mm) (inside dimensions) hole to give structural rigidity for mounting the termination. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 24: High Elevation
1/2 psig. (3.45 kPa). Disconnect piping from valve at For USA installations follow local codes and/or pressures over 1/2 psig. the current National Fuel Gas Code, ANSI Z223.1. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 25: Conversion Kit #791-969 From Ng To Lp
Also, open up the control panel door. Burner Orifi ce P90-1: Remove the facade if it is in- stalled. Remove the glass door (refer to Reinstall new burner orifi ce LP stamped the glass door section in the manual). -
Page 26: Installation Of The Dc Sparker
(Fig. 6). Plug up the Piezo hole with the plastic bushing. Before Fig. 6 WARNING! Also check that the pilot and main burner injectors are appropriate for the gas type. After ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 27 Install the 3/4" nylon plug to cover up the 10) Attach the ground wire to the DC spark hole on the mounting bracket. mounting bracket. 14) Tie up the loose wire with the wire clip. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
- Page 28 Sparker Box by opening the battery Install the 1/2" bushing to the heat compartment. shield. NOTE: The battery in the DC Sparker Box will need to be replaced annually. Battery Compartment ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 29: Optional Brick Panels
2 brackets with the notch on the bottom the Burner Tray. See the "Removing Valve" right side of the log fi tting into the right side section. 5th Grate Tab of the grate. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 30 02-75 02-52 02-75 02-51 02-54 02-55 Log indentation 02-54 02-50 02-52 02-51 02-54 Rear Grate Photo shows rear grate tab. Log 02-51 was removed to show the positioning of Log 02-52. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 31: Glass Door Installation
Facade edge. and then tighten screw to secure. Secure left side with 2 screws and right side with one screw. Screw Bracket View from underneath of the screw and the bracket. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 32: Accent Kit Installation
4) Place the emblem over the emblem design on the surround. Insert the studs through the holes. To secure them fi rst put on the split lock washer and then the nut and tighten. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 33: Option 1: Remote Control
4 AA alkaline batteries in the receiver. Install the receiver and its cover in the wall. Switch the remote receiver to "remote" mode. The remote control is now ready for operation. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 34: Wiring Diagrams
120 Volt away from sharp edges. Power IN Millivolt controls. Wiring errors can Wires cause improper and dangerous operation. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 35 INSTALLATION PROPANE Units and Units Equipped with DC Spark Boxes* *For installation of the DC Spark Box refer to the LP Conversion instructions in this manual. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 36: Operating Instructions
"PILOT" to "OFF" unless it is partially depressed. Note: Aeration Adjustment should only be performed by an authorized ® Excalibur Installer at the time of 1) Turn burner OFF using "ON/OFF" switch. installation or service. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 37: Normal Operating Sounds Of Gas Appliances
Unit Body/Firebox: Different types and thicknesses of steel will expand and contract at different rates resulting in some "cracking" and "ticking" sounds will be heard throughout the cycling process. Gas Inlet ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 38: Maintenance
Vent. Remove any bird nests, or from the bracket and pull it out of the unit. other foreign material. 5) Reinstall the new ones in reverse order. 3) Check for evidences of excessive ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 39: Fan Maintenance
fi rebox. Check that no wire will touch the clearance from the louvers. hot surfaces. Diagram 2. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 40: Removing Valve
16) Undo the "gas out" fl are fi tting with an screws fl ame appearance and glow on logs. 11/16" wrench. 17) Remove the 4 Phillips head screws from the sides of the valve bracket and remove valve. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 41: Parts List
Herringbone Red 33) * Brick Panel - Back 34) * Brick Panel - Left 35) * Brick Panel - Right 36) 904-716 #10 x 5/8" Butt Spacer 511-031 Brick Panel Clip ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 42 PARTS LIST HEAT WAVE DUCT KIT 97 98 HEAT RELEASE DUCT KIT BRICK PANELS ON-OFF SWITCH ASSEMBLY FAN SWITCH ASSEMBLY ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 43: P90 Burner Assembly & Log Set
Defl ector - Right 79) 790-525 Burner Assy - NG/LP 82) 511-030 Burner Grate Assy 83) 780-028 Rear Log Support Bracket 85) 780-930 Log Set (Complete) *Not available as a replacement part. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 44: P90 Flush Front Accessories
Handle - Single Door 155) 904-721 Push-Fit Ball Plunger 156) * Door Mounting Bracket - Right 157) * Carriage Bolt FLUSH DOOR 158) 948-221 Logo Plate 159) 904-724 Plunger Clamp DOUBLE DOORS SINGLE DOOR ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 45 NOTES ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
- Page 46 NOTES ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 47: Warranty
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from Excalibur may nullify your warranty on this product. Simpson Dura-Vent venting components are covered by Simpson Dura-Vent Inc. warranty. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 48 ® Excalibur fi replace products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door. FPI Fireplace Products International Ltd. is pleased to extend this Limited Lifetime Warranty to the ®...
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