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P95-3 Zero Clearance Direct Vent Gas Fireplace
WARNING:
If the information in these instructions are not followed exactly,
a fi re or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualifi ed
installer, service agency or the gas supplier.
Tested by:
918-526
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
www.excalibur-fi re.com
MODELS:
P95-NG3 Natural Gas
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
Installation Manual
P95-LP3 Propane
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you
cannot reach your gas
supplier, call the fi re department.
Owners &
07/17/06
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Summary of Contents for Excalibur P95-LP3
- Page 1 Owners & P95-3 Zero Clearance Direct Vent Gas Fireplace Installation Manual MODELS: P95-NG3 Natural Gas P95-LP3 Propane WARNING: FOR YOUR SAFETY If the information in these instructions are not followed exactly, What to do if you smell gas: a fi...
- Page 2 To the New Owner: Congratulations! ® You are the owner of a state-of-the-art Excalibur Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. The P95-3 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fi replace at the fl...
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Page 3: Table Of Contents
The Warranty: Limited Lifetime ........43 Installation Procedures ..........22 High Elevation .............23 Gas Line Installation ............23 Pilot Adjustment ............23 Gas Pipe Pressure Testing ..........23 Conversion Kit# 773-969 From NG To LP ....24 Optional Brick Panels ..........27 ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 4: Safety Label
We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open. NOTE: Excalibur ® units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one. -
Page 5: Requirements
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 6: Installation
CAREFULLY SUPERVISED WHEN appliances checked annually. manufacturer. THEY ARE IN THE SAME ROOM 13) Do not slam shut or strike the glass door. AS THE APPLIANCE. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 7: Locating Your Gas Fi Replace
Note: For vent terminations see the Heat Release Kit "Venting" section. The HeatWave Duct Kit and the Heat Release Kit have different clearance and framing requirements, check the HeatWave and Heat Release manual for details. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 8: Combustible Mantels
(Do not insulate it by the same distance that you have lowered the fi replace itself.) the unit. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 9: Facing Requirement
Yo u m u s t t a k e into account the depth of the fl oor covering (carpet, tile, linoleum, etc.) when determining Fireplace the height of the Stand fi replace stand. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 10: Optional Cover Plate Template
1) Remove 2 screws that secure top clip. folded out. Ensure to hold cover plate as it will fall forward. 2) Pull out top clip that is still hooked onto glass. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 11: Venting
1) Liner sections should be continuous without any joints or seams. 2) Only Flex pipe purchased from FPI may be used for Flex installations. 3) Horizontal vent must be supported every 3 feet. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 12: Exterior Vent Termination Locations
INSTALLATION EXTERIOR VENT TERMINATION LOCATIONS ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 13: Simpson Dura-Vent Venting
Direct Vent GS The FPI AstroCap XL is a proprietary trademark of FPI Fireplace Products International Ltd. Dura-Vent® and Direct Vent GS are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 14: Simpson Dura-Vent Venting Components List
Parts not supplied by Dura-Vent 1245BG 45 Elbow, Black, Swivel* 770-994 Dura-Vent Flue Adaptor 1290 Elbow 1290B Elbow, Black* 1290G Elbow, Swivel* * Not Supplied by FPI. 1290BG 90 Elbow, Black, Swivel* ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 15: Venting Arrangements - Horizontal Terminations
Stand-offs," "Framing and Finishing," "Facing Requirement," & "Hearth Requirement" sections. • Horizontal vent must be supported every 3 feet. • Firestops are required at each fl oor level and whenever passing through a wall. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... - Page 16 Please note min. 1 5' Min. 4' Max. 10' Min. 7' Max. foot between 90 6' Min. 5' Max. 11' Min. 8' Max. elbows is required. 7' Min. 6' Max. 12' Min. 9' Max. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace...
- Page 17 5' Max. 7' Min. Please note min. 1 foot 5' Min. 6' Max. 8' Min. between 90 elbows is 6' Min. 7' Max. 9' Min. required. 7' Min. 8' Max. 10' Min. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace...
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Page 18: Venting Arrangements - Vertical Terminations
Firestops are required at each fl oor level and whenever passing through a wall. • Maintain clearances to combustibles. Note: Must use optional fl ue adapter when using Simpson Dura-Vent pipe (Part # 770-994). ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... - Page 19 "Locating Your Gas Fireplace," "Combustible Mantels," "Unit Base Stand-offs," "Framing and Finishing," "Facing Requirement," & "Hearth Requirement" sections. Please note that all vertical measurements are taken from the base of the unit excluding risers or bottom stand-offs. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace...
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Page 20: Unit Installation With Horizontal Termination
Note: Apply sealant "Mill-Pac" to inner clearances to combustible materials pipe and high temperature silicone are maintained (Diagram 4). Install the sealant to outer pipe on every twist- termination cap. lock joint. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 21: Vertical Termination
16/12 to 18/12 2.13 w o o d s c r e w s over 18/12 to 20/12 2.29 (Diagram 7). over 20/12 to 21/12 2.44 Diagram 3 Diagram 7 ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 22: Installation Procedures
1" (25mm) clearance is needed at the termination end. We recommend framing a 11"(279mm) x 11"(279mm) (inside dimensions) hole to give structural rigidity for mounting the termination. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 23: High Elevation
Note: If you have an incorrect fl ame pattern, (High) 11"+/- 0.2" w.c. ® contact your Excalibur dealer for 6) When fi nished reading manometer, turn further instructions. off the gas valve, disconnect the hose and Electrical: 120 V A.C. System. -
Page 24: Conversion Kit# 773-969 From Ng To Lp
Remove the logs, embers, and brick panels Fig. 1 (if used). Remove the burner/grate assembly, fi rst by removing the two screws, one on each side of the grate, then pull out the grate. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... - Page 25 13) Attach the label "This unit has been converted to LPG near or on top of the serial # decal. 14) Replace yellow "Natural Gas" label with red "LPG" label. Fig.4 ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace...
- Page 26 NOTE: The battery in the DC Sparker Box will need to be replaced annually. Installer Notice: Battery Compartment These instructions must be left with the appliance. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace...
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Page 27: Optional Brick Panels
Note: If the bottom brick panel must be removed: Remove the Rear Log Stand, then remove the Burner Tray. See the instructions in the Bracket Pins on the rear log support. "Removing Valve" section. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... - Page 28 Middle Right Log Rear Log 10) Place the top of Log 309 on Log 308, supported by the knot. Knot Front Left Log Center Right Log Front Bottom Log Center Left Log ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace...
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Page 29: Glass Door Installation
Fit the bottom brackets over or right with a pin. the pins on the base. Secure left side with 2 screws and right side with one screw. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 30: Accent Kit Installation
1) Remove the handles by removing the nut and screw. Install the new handles by placing them in position over the holes on the door(s). Put the studs through the holes and secure them by tightening them with a nut. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 31: Option 1: Remote Control
Table. 1) Choose a convenient location on the wall Excalibur offers an optional programmable to install the receiver and the receptacle 2) Connect the wire to the wall switch and install thermostat but any 250-750 millivolt rated non- box (protection from extreme heat is very into the receptacle box. -
Page 32: Wiring Diagrams
Caution: Ensure that the wires do CAUTION: Label all wires not touch any hot surfaces and are prior to disconnection when away from sharp edges. servicing controls. Wiring errors can cause improper and dangerous operation. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... - Page 33 INSTALLATION PROPANE Units and Units Equipped with DC Spark Boxes* *For installation of the DC Spark Box refer to the LP Conversion instructions in this manual. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace...
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Page 34: Operating Instructions
The unit must not be performed by an authorized be operated with the glass removed. DO NOT ATTEMPT TO CLEAN THE ® Excalibur Installer at the time of installation or service. GLASS WHILE IT IS HOT. IMPORTANT Gas on/off knob cannot be turned from "PILOT"... -
Page 35: Normal Operating Sounds Of Gas Appliances
Listed below are some examples. All are normal operating sounds and should not be considered as defects in your appliance. Blower: Excalibur ® gas appliances use high tech blowers to push heated air farther into the room. It is not unusual for the fan to make a "whirring"... -
Page 36: Maintenance
Do not use paint and should only be refi nished with heat abrasive materials. Do not clean the glass GOLD-PLATED DOOR ® resistant paint. Excalibur uses StoveBright when hot. Paint - Metallic Black #6309. Or SURROUND... -
Page 37: Fan Maintenance
Secure left side with 2 screws and right side with one screw. Position Fan B on mounting studs. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 38: Removing Valve
18) Fire up the unit again and check for proper fl ame appearance and glow on logs. 18) Remove the 4 Phillips head screws from the sides of the valve bracket and remove valve. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 39: P95-3 Main Assembly
91) 946-002 Round to Oval Adaptor 35) * Brick Panel - Right 92) 946-001 Oval Duct Adaptor 36) 904-716 #10 x 5/8" Butt Spacer 93) 946-007 Angle Bracket 511-031 Brick Panel Clip ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 40: Parts List
PARTS LIST ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 41: P95-3 Burner Assembly & Log Set
Gasket - Relief Door Bottom 79) 770-525 Burner Assy - NG/LP 82) 770-003 Burner Grate Assy 83) * Rear Log Support Bracket 85) 770-930 Log Set *Not available as a replacement part. ® Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace... -
Page 42: P95-3 Flush Front Accessories
Surround - Antique Gold - Complete 770-916 Surround - Antique Nickel - Complete 770-918 Surround - Antique Copper - Complete 141) * Surround - Faceplate - Excalibur ® 142) * Surround - Louver 145) * Surround - Hood 146) *... -
Page 43: Warranty
Performance problems due to operator error will not be covered by this warranty policy. ® Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from Excalibur may nullify your warranty on this product. - Page 44 FPI Fireplace Products International Ltd. is pleased to extend this Limited Lifetime Warranty to the original ® purchaser of a Excalibur Product. See the inside back cover for details. ® Register your Excalibur online at http://www.excalibur-fi...
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