Hitachi CJ 65S3 Technical Data And Service Manual
Jig saw
Hide thumbs
Also See for CJ 65S3:
- Handling instructions manual (76 pages) ,
- Handling instructions manual (50 pages) ,
- Handling instructions manual (17 pages)
Related Manuals for Hitachi CJ 65S3
Summary of Contents for Hitachi CJ 65S3
- Page 1 MODELS CJ 65S3 CJ 65V3 Hitachi Power Tools JIG SAW TECHNICAL DATA CJ 65S3 SERVICE MANUAL CJ 65V3 LIST Nos. CJ 65S3: E510 Nov. 2005 CJ 65V3: E509 SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT...
- Page 2 REMARK: Throughout this TECHNICAL DATA AND SERVICE MANUAL, a symbol(s) is(are) used in the place of company name(s) and model name(s) of our competitor(s). The symbol(s) utilized here is(are) as follows: Competitor Symbol Utilized Company Name Model Name BOSCH PST650...
-
Page 3: Table Of Contents
9-5. Wiring Diagram ..........................12 9-6. Connection to the Switch ......................13 9-7. Insulation Tests ..........................14 9-8. No-Load Current Values ......................14 10. STANDARD REPAIR TIME (UNIT) SCHEDULES ..............15 Assembly Diagram for CJ 65S3 Assembly Diagram for CJ 65V3... -
Page 4: Product Name
There is an increasing demand for a low-price jig saw from the sales engineers. To correspond to this demand, the new Models CJ 65S3 and CJ 65V3 are developed. These models are of the new design and connectable to the Hitachi Koki's dust collector. The key features of the Models CJ 65S3 and CJ 65V3 are as follows:... -
Page 5: Selling Point Descriptions
(1) Higher cutting capacity The Models CJ 65S3 and CJ 65V3 can cut wood workpieces up to 65 mm in thickness in the same manner as 7-inch circular saws. They are convenient because each model can be widely used for home-use applications that do not require a circular saw level cutting speed, such as curved cutting (used as a jig saw) and cutting of thick workpieces. - Page 6 (8) Two-ball-bearing armature design for longer service life and high efficiency motor power transmission The ball bearings are employed on both sides of the armature to improve durability and reliability. (9) Lightweight and compact HITACHI Maker Bearings Model CJ 65S3/CJ 65V3 FCJ 55/FCJ 55VA 214 (8-1/2") Length (mm) 197 (7-3/4") 185 (7-1/4") Dimensions 195 (7-3/4")
-
Page 7: Specifications
5. SPECIFICATIONS Model CJ 65S3 CJ 65V3 Item Performance Max. cutting thickness Wood 65 mm (2-5/8") Mild steel plate 6 mm (1/4") Min. cutting radius Without guide 25 mm (1")* Tilting angle of base Right/left: 0 to 45û Power source... -
Page 8: Comparisons With Similar Products
6. COMPARISONS WITH SIMILAR PRODUCTS 6-1. Specification Comparisons HITACHI FCJ 55/FCJ 55VA CJ 65S3/CJ 65V3 65 (2-5/8") Capacity 55 (2-5/32") Wood 65 (2-5/8") 6 (1/4") 3 (1/8") 6 (1/4") Mild steel Power input 3000/0 to 3000 3100 3000/0 to 3000... -
Page 9: Precautions In Sales Promotion
7. PRECAUTIONS IN SALES PROMOTION In the interest of promoting the safest and most efficient use of the Models CJ 65S3 and CJ 65V3 Jig Saws by all of our customers, it is very important that at the time of sale the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the Handling Instructions, and fully understands the meaning of the precautions listed on the Caution Plate attached to each tool. -
Page 10: Blades
Maker Blade shape and dimensions Installation HITACHI NOTE: As illustrated on the right, the guide roller can become jammed in the recessed portion of the jig saw blade, causing damage to the blade and/or guide roller. Accordingly, it is necessary to withdraw the guide roller so that it will not contact the blade. In addition, the thickness of the jig saw blade must be 1.3 mm (3/64") or less. -
Page 11: Precautions In Disassembly And Reassembly
The [Bold] numbers in the descriptions below correspond to the part numbers in the Model CJ 65V3 Parts List. The disassembly and reassembly procedures are the same for the Model CJ 65S3, with the exception of the switch and the wiring diagrams. Where the part numbers are different, those in parentheses are for the Model CJ 65S3. - Page 12 9-1-7. Removal of the Switch (1P Pillar Type) [5] Loosen the cord mounting screws of the Switch (1P Pillar Type) [5] and pull out the cord. Cord mounting screws Cord To remove the internal wires of the Stator Ass'y [33] and the Noise Suppressor [6], insert the small-diameter screwdriver or a pin into the concave next to each terminal and pull the internal wire lightly.
-
Page 13: Reassembly
9-2. Reassembly Reassembly can be accomplished by following the disassembly procedures in reverse. However, special attention should be given to the following items. 9-2-1. Wiring Connection Referring to the wiring diagrams and leadwire arrangements in item 9-5. 9-2-2. Reassembly of the armature and the stator (1) Press-fit the Ball Bearing 608VVC2PS2L [30] and the Ball Bearing 626VVC2PS2L [32] onto the Armature [31]. -
Page 14: Lubrication
9-3. Lubrication Housing (A) and housing (B): 13 g each Tooth section of the Gear [27] Hitachi Motor Grease No. 29 Pinion section of the Armature 220V --- 230V [31] Contact section of the Plunger [23] and the Plunger Holder [21]... -
Page 15: Wiring Diagram
9-5. Wiring Diagram (1) Model CJ 65S3 (a) Products with noise suppressor (b) Products without noise suppressor --- 12 ---... -
Page 16: Connection To The Switch
(2) Model CJ 65V3 (a) Products with noise suppressor (b) Products without noise suppressor 9-6. Connection to the Switch Solder the tips of the internal wires of the Stator Ass'y [33] and the Noise Suppressor [6]. Then insert them into the terminals of the Switch (1P Pillar Type) [5]. -
Page 17: Insulation Tests
9-7. Insulation Tests On completion of disassembly and repair, measure the insulation resistance and conduct dielectric strength test. 9-8. No-Load Current Values After 30 minutes of no-load operation, current values should be as follows: 220 V ..Less than 1.0 A 110 V 230 V .. -
Page 18: Standard Repair Time (Unit) Schedules
10. STANDARD REPAIR TIME (UNIT) SCHEDULES Variable 60 min. MODEL Fixed Work Flow CJ 65V3 CJ 65S3 Base Roller Holder Housing (A).(B) Set General Assembly Chip Cover Stator Ass'y Guard Cover Armature Ball Bearing (608VV) Ball Bearing (626VV) Plunger Holder... - Page 19 Hitachi Power Tools LIST NO. E510 ELECTRIC TOOL PARTS LIST JIG SAW 2005 • • Model CJ 65S3 (E1)
- Page 20 PARTS CJ 65S3 ITEM CODE NO. DESCRIPTION REMARKS USED 325-163 CHIP COVER 325-164 GUARD BAR HITACHI LABEL 325-167 HOUSING (A).(B) SET 323-575 SWITCH (1P PILLAR TYPE) 930-039 NOISE SUPPRESSOR 301-653 TAPPING SCREW (W/FLANGE) D4X20 (BLACK) NAME PLATE 960-266 CORD CLIP...
-
Page 21: Standard Accessories
STANDARD ACCESSORIES CJ 65S3 ITEM CODE NO. DESCRIPTION REMARKS USED 943-277 HEX. BAR WRENCH 3MM 305-810 TABLE INSERT 879-356 JIG SAW BLADES NO. 31 (5 PCS.) OPTIONAL ACCESSORIES ITEM CODE NO. DESCRIPTION REMARKS USED 879-330 JIG SAW BLADES NO. 1 (5 PCS.) 879-331 JIG SAW BLADES NO. - Page 22 CJ 65S3 ITEM CODE NO. DESCRIPTION REMARKS USED Printed in Japan --- 4 --- 10 -- 05 (051012N)
- Page 23 Hitachi Power Tools LIST NO. E509 ELECTRIC TOOL PARTS LIST JIG SAW 2005 • • Model CJ 65V3 (E1)
- Page 24 PARTS CJ 65V3 ITEM CODE NO. DESCRIPTION REMARKS USED 325-163 CHIP COVER 325-164 GUARD BAR HITACHI LABEL 325-167 HOUSING (A).(B) SET 323-086 SWITCH (1P PILLAR TYPE) 930-039 NOISE SUPPRESSOR 301-653 TAPPING SCREW (W/FLANGE) D4X20 (BLACK) NAME PLATE 960-266 CORD CLIP...
- Page 25 STANDARD ACCESSORIES CJ 65V3 ITEM CODE NO. DESCRIPTION REMARKS USED 943-277 HEX. BAR WRENCH 3MM 305-810 TABLE INSERT 879-356 JIG SAW BLADES NO. 31 (5 PCS.) OPTIONAL ACCESSORIES ITEM CODE NO. DESCRIPTION REMARKS USED 879-330 JIG SAW BLADES NO. 1 (5 PCS.) 879-331 JIG SAW BLADES NO.
- Page 26 CJ 65V3 ITEM CODE NO. DESCRIPTION REMARKS USED Printed in Japan --- 4 --- 10 -- 05 (051012N)