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Barranca Diamond BD7 Owner's Manual And Operating Instructions

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BD7 Trim Saw
Owner's Manual and Operating Instructions
Revision 106
Manual Part No. 169750
Caution: Read all safety and operating
instructions before using this equipment.
This manual MUST accompany the
equipment at all times.
02.2015
Barranca Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
Toll-Free: (800) 630-7682
Phone: (310) 523-5867
Fax: (310) 257-3063
www.barrancadiamond.com

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  • Page 1 BD7 Trim Saw Owner’s Manual and Operating Instructions Revision 106 02.2015 Barranca Diamond Products, Inc. Manual Part No. 169750 1315 Storm Parkway Torrance, CA 90501 Caution: Read all safety and operating Toll-Free: (800) 630-7682 instructions before using this equipment. Phone: (310) 523-5867...

  • Page 2: Table Of Contents

    This owner’s manual contains information necessary to operate and maintain your BD7 Trim Slab Saw safely and correctly. Please take the time to familiar- ize yourself with the BD7 Saw by reading and understanding this manual.

  • Page 3: Safety Precautions

    SAFETY SAFETY PRECAUTIONS Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. In order to prevent injury, the following safety precautions should be followed at all times! READ OWNER'S MANUAL BEFORE USE Before using this equipment, ensure that the person operating this machine has read and...
  • Page 4 SAFETY REDUCE THE RISK OF UNINTENTIONAL STARTS Make sure the ON/OFF switch is in the OFF position before plugging in a power tool. ROTATING OR MOVING PARTS Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never operate the motor with covers, shrouds or guards removed.
  • Page 5 SAFETY DIRECTION OF FEED All blades, grinding wheels or polishing belts should always be installed such that rotation is in the direction of the arrow imprinted on the blade, wheel or belt. ONLY OPERATE AT THE PROPER SPEED Severe personal injury and damage to the motor or equipment can result if operated at speeds above maximum.
  • Page 6 SAFETY SILICA DUST WARNING Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.

  • Page 7: Electrical Requirements & Grounding Instructions

    SAFETY ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times! In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.

  • Page 8: Electrical Requirements & Grounding Instructions

    SAFETY ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS (continued) To avoid the possibility of the appliance plug or receptacle getting wet, position the saw to one side of a wallmounted receptacle. This will prevent water from dripping onto the receptacle or plug. A "drip loop,"...

  • Page 9: Product Specifications

    170789 (w/o Hood & Vise) *220Volt w/Hood & Vise Part # 169780 The BD7 will manually cut specimens up to 1-3/16" (30mm) in height and has a 14" (356 mm) x 14" (356 mm) self-aligning tabletop. Blade Lubricate Approximately 1/3 gallon (1.3 liters) of lubricant is required to adequately cover the bottom of a 7-inch (178 mm) blade.

  • Page 10: Oil/Coolant

    OIL/COOLANT RECOMMENDED CUTTING OILS Never run a diamond blade dry as this can immediately damage your blade. Use one of the oils/coolants recommended below. Coolant should be kept clean and below 100° F. Sludge should be removed periodically and replaced with fresh coolant so that your cuts will be clean and your blades will not be damaged.

  • Page 11: Assembly

    Adding Lubricant Before operating the BD7, fill the reservoir so the lubricant fluid covers the bottom 1/4" (6.35 mm) of the blade. Be sure the sludge plug is pressed in. Equipment Damage: Do not overfill the reservoir. Excess fluid will result in unnecessary WARNING spraying of fluid while sawing.

  • Page 12: Power Switch

    OPERATION Power Switch 1. Check that the power switch is in the OFF position. 2. Plug-in the power cord. Power Test Move the power switch to the ON position to rotate the blade. (Figure 6) Check that the blade is rotating. This indicates the saw is functioning properly.

  • Page 13: Cutting

    CUTTING Cutting with the Trim Saw Ensure the power switch is in the OFF position. Slide the vise to the front of the saw. (Figure 8) Loosen the wing nuts to open the rock vise jaws clamp to fit the material to be cut. (Figure 9) The blade guard height can be adjusted by turning the knob located on the back of the blade guard.

  • Page 14: Maintenance

    MAINTENANCE Maintenance The 7-inch Trim Saw will continue to perform at optimum levels with proper care, daily cleaning and general maintenance. CAUTION Place the ON / OFF switch in the OFF position and unplug cord before servicing and when changing accessories, such as blades. Tank Figure 16: Drain Hose Cap 1.

  • Page 15: Motor

    MAINTENANCE Motor The motor shaft has sealed ball bearings and requires no lubrication. The motor should be protected from spray when cutting without plastic hood in place. The motor is protected from thermal damage (overheating) with an automatic shut-off switch. If this should occur, shut off the main motor by placing the power switch to the OFF position and disconnect- ing the power source.

  • Page 16: Installation & Removal

    DIAMOND BLADE Diamond Blade Installation and Removal It will be necessary to access the blade for inspection or replacement. 1. Remove wing nut and lift table up. (Figure 17) 2. Use a 18mm adjustable wrench and allen wrench to tighten or loosen the jam nut, right hand thread.
  • Page 17 NOTES...

  • Page 18: Exploded View

    EXPLODED VIEW...

  • Page 19: Part List

    PART LIST ITEM DESCRIPTION PART # QTY. SCREW, SOC HD CAP, 1/4 - 20 X 1 151049 NUT, HEX, 1/4 - 20 151893 WASHER, 1/4 SAE FLAT 151915 PLUG, RUBBER DRAIN W/O HOLE 153439-NL WASHER, #10 SPLIT LOCK 153684 WASHER, #10 SAE FLAT 154369 NUT, HEX 10 - 32 156269...
  • Page 20 EXPLODED VIEW OPTIONAL VISE PART # 169400...
  • Page 21 PART LIST OPTIONAL VISE PART # 169400 ITEM DESCRIPTION PART # QTY. NUT, HEX, 3/8 - 16 101188 WASHER, FLAT, SAE, 3/8 150923 COLLAR, SHAFT 1/4 X 1/2 161066 NUT, WING 3/8 - 16 161715 CARRIAGE CASTING, COMP 169402 VISE CASTING, COMP 169404 ROD, CARRIAGE 169405...

  • Page 22: Warranty

    WARRANTY BARRANCA DIAMOND LIMITED WARRANTY Please complete the warranty registration card and return. Any problems encountered should be directed to Barranca Diamond Customer Service department at (800) 630-7682 M-F 8am - 5pm PST. NOTE THIS INFORMATION FOR FUTURE USE: MODEL NUMBER: SERIAL NUMBER: PURCHASE PLACE: PURCHASE DATE:...

  • Page 23: Warranty

    WARRANTY SPECIFICS APPLICABLE TO LIMITED WARRANTY Laser Welded Blade and Bit Warranty If the laser weld between the segment and the steel core or barrel fails during normal use, the blade or bit will be replaced free of charge. Blades and bits damaged due to careless or improper use are not covered under this warranty.
  • Page 24 SERVICE & WARRANTY REPLACEMENT PARTS Replacement parts for this tool may be ordered from your Barranca Diamond distributor or directly from Bar- ranca Diamond. Please have the following information ready before calling: • Model and serial number of the machine • Date of purchase • Description of parts being ordered (see parts list) RETURN MATERIALS PROCEDURE To expedite the service relative to the return of a product purchased through Barranca Diamond, please have the following information available: •...
  • Page 25 NOTES...
  • Page 26 NOTES...
  • Page 27 NOTES...
  • Page 28 Barranca Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 Toll-Free: (800) 421-5830 Phone: (310) 539-5221 Fax: (310) 539-5158 www.barrancadiamond.com...

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