Hy-Security HRG 222 ST Installation And Maintenance Manual

Hydraulic hydraulic swing gate

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Hy- - - - Security

Gate Operators

With Smart Touch Controller

Installation and Maintenance Manual

Revision: ___

Hy-Security Gate Operators

Phone: 1-800-321-9947

FAX: (206) 286-0614

Internet: www.hy-security.com

Email: Info@hy-security.com

Security

HYDRAULIC

SWING GATE

Operators

HRG 220 ST, HRG 222 ST

and

DC Battery UPS version

INSTR# 108

Date 04/01/02

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Page 1 With Smart Touch Controller Installation and Maintenance Manual Installation and Maintenance Manual Installation and Maintenance Manual Installation and Maintenance Manual HRG 220 ST, HRG 222 ST DC Battery UPS version Revision: ___ Hy-Security Gate Operators Phone: 1-800-321-9947 FAX: (206) 286-0614 INSTR# 108 Internet: www.hy-security.com...
Page 2 All rights reserved. No part of this manual may be reproduced by any means: photocopier, electronic or mechanical, without the express written permission of Hy- Security Gate Inc. Additionally, Hy-Security Inc. makes no representations or warranty with respect to this manual. We also reserve the right to make changes in the products described without notice and without any obligation to notify any persons of any such revision or change.
Page 3: Table Of Contents
III. Entrapment Protection Entrapment Protection Schematic ................33 UL 325 Standard Requirements for Entrapment Protection Devices......34 Placement and Use of Secondary Pedestrian Entrapment Sensors......35 Installing Gate Reversing Edge (Contact Type) Sensor..........36 Installing Photoelectric (Non-Contact) Sensor ............37 - 38 Hy-Security Hydraulic Swing Gate Operator...
Page 4 IV. Detectors and Loops Loop and Detector Installation Guide..............39 - 40 Loop Layouts ......................41 - 42 Vehicle Detector Options ....................43 Hy-Security Hy-5A Vehicle Detector Installation ............44 Standard 11 Pin Vehicle Detector installation.............45 Vehicle Detector & Loop Fault Diagnostics ..............46 V. Accessories 24 Hr / 7 Day Time Clock Option ..................47...
Page 5: Introduction
When the installation is complete, leave this manual for the owner’s use and reference. Please do not hesitate to give your Hy-Security distributor a call if you experience any difficulties during the installation. They are experienced and trained to assist in resolving any problems.
Page 6: Warranty Registration
Installation and Maintenance Manual For warranty registration, please fill in this information, fax or mail a copy to Hy-Security, then give this manual to the owner of the gate. Owner Name: _______________________________ Telephone number: __________________________ Hy-Security Distributor: ________________________ Telephone number: __________________________...
Page 7: Available Models And Features
Installation and Maintenance Manual Available Models and Features Hy-Security manufacturers twelve different models of hydraulic swing gate operators to suit the size, weight and desired speed of the gate panel. All of the operator models are derived from the standard HRG 220, upon which this manual is designed. Take a moment to identify the operator model you have and note there are some changes in the instructions, especially in regards to final adjustments of double swing gates.
Page 8 The Smart Touch Controller (Standard) This is the brain of the all Hy-Security’s automatic operators. Truly high technology, but is also very rugged to reliably serve in the harsh environments that exist in the real world. The Smart Touch Controller is also very smart and can quickly be configured by an installer or user to adapt to about any functional requirement of a specific site.
Page 9: Important Information
Installation and Maintenance Manual READ THIS FIRST! Important Information – Review Before Installation Automatic gate operators provide convenience and security to users. However, because these machines can produce high levels of force it is important that all gate operator system designers, installers and end users be aware of the potential hazards associated with improperly designed, installed or maintained systems.
Page 10: Install An Automatic Operator Only When
Installation and Maintenance Manual Install An Automatic Swing Gate Operator Only When: The gate moves freely in both directions. Never over-tighten a clutch or pressure relief valve to compensate for a stiff moving gate. The operator will not swing the gate into a public access area. The operator will be properly electrically grounded and the intended supply voltage matches the voltage label on the operator.
Page 11: Important Information For Gate System Owners & Users
Installation and Maintenance Manual Important Information For Gate System Owners & Users WARNING: To reduce the risk of serious injury or death, read and follow all instructions in the gate operator handbook and on the warning labels. Save These Important Owner and User Instructions: (Installers –...
Page 12: Scope And Planning Of Installation
Installation and Maintenance Manual Scope and Planning of Swing Gate Installations Putting it all together: sample plans The type and location of sensors needed for proper swing gate operation depends primarily on whether the gate opens perpendicular to a wall (Fig. C) or opens to an open space (Fig. D) Fig.
Page 13 Installation and Maintenance Manual Scope and Planning of Swing Gate Installations Putting it all together: sample plans Fig. D A swing gate that opens to empty space This figure illustrates a sample plan for a gate, incorporating the elements described below. 1.
Page 14 Installation and Maintenance Manual Tools Required for an Efficient Installation 1. Chalkline or other 2. Carpenters 3. Concrete anchor 4. Allen wrench set 5. Hammer builders string pencil or crayon bolts, four 5/8” – ¾” 6. Screwdriver sets, 7. Wrench set, open end, 8.
Page 15: Technical Drawings
Installation and Maintenance Manual Swing Gate Post Details...
Page 16 Installation and Maintenance Manual HRG 220 - Pump Pack...
Page 17 Installation and Maintenance Manual HRG 222 Pump Pack...
Page 18: Inside The Hrg Swing Operator
Installation and Maintenance Manual How Our Hydraulic Swing Gates Work...
Page 19: Installation Preparations And Installation
Also check that electrical conduits are correctly located to enter the operator base. Hy-Security recommends the slab reaches below the local frost line and is poured together with supporting post or pilaster.
Page 20 Note: HRG operators are usually shipped without the hoses needed to complete the system. Hy-Security will make these hoses in custom lengths as required, attach the quick disconnect fittings and pre-charge the hoses with hydraulic fluid. The use of pre-charged hoses is important to avoid the introduction of air into the system.
Page 21 Installation and Maintenance Manual Detailed Installation Instructions for HRG Swing Gate Operator 1) Mount control box and connect all conduit fittings. a) Mount controller box within 100’ of the gate operator, preferably within 20’. If installing the DC version of the operator, mount the battery power supply very near the controller enclosure because of the high current demand by the DC motor –...
Page 22 Installation and Maintenance Manual 3) Typical conduits required at the control panel a) High voltage wires: (120, 208, 240) single phase or (208, 240, 480) three phase Note: 120 VAC not available on 2HP models b) 2” conduit to the hydraulic post(s) for hoses. c) 3/4”...
Page 23 5) Bury the receptacle tube in the roadway to act as a socket for the locking pin. If the assembly provided by Hy-Security is not used, the tube should have an angular cut on the tip and project about two inches above the grade to act as a "catch"...
Page 24: Adjustment Of Flow Regulating Valve
Installation and Maintenance Manual 6) Adjust the threaded end of the index arm to place the free end of the gate in an exact position for the locking pin to strike and slide down into the receptacle as the gate closes. The most reliable index arm adjustment will allow the gate to swing slightly past center so that the lock pin strikes the back of the receptacle.
Page 25: Manual Operation Hand Pump
Installation and Maintenance Manual Instructions for Hand Pump or Manual Operation...
Page 26: Basics Of Using The Smart Touch Controller
Installation and Maintenance Manual Basics of Using the Smart Touch Controller System Read this page if you are unfamiliar with using the Smart Touch Controller. You must learn to navigate and change menu settings within the Smart Touch Controller before an installation can be completed or any control settings or function changes can be made.
Page 27: Installation Configuration For Smart Touch Controller
Installation and Maintenance Manual b. Press the Program Menu button and watch the LCD scroll the system data, or press the Program Menu key a 2 time to skip the scroll. The scrolled data displays the information in the table on page 25. c.
Page 28: Wiring Control Inputs To The Smart Touch Controller
Installation and Maintenance Manual Wiring Control Inputs to the Smart Touch Controller 1. Test the basic open and close operator function before wiring the external control inputs. This makes it easier to troubleshoot if an unexpected function issue arises. 2. Each input has an LED to indicate when that input is active. To disclose the input status, the LED tact button must be pushed.
Page 29 Installation and Maintenance Manual...
Page 30: Connecting A Master/Slave Pair
Installation and Maintenance Manual Connecting a Master / Slave Pair The HRG 222 is automatically programmed to operate as a master slave set. If you are installing two HRG 220’s to operate as a Master/Slave pair, the process is very simple. There is no need to order a special model or any adapters.
Page 31: Table Of User And Installer Menu Functions
Installation and Maintenance Manual Smart Touch Controller Menu for Hydraulic Swing Gates Initial Power Up – When power is turned on, the display will disclose the software revision: Display Revision Number 2s delay Displays software version Number, ex. [h3.02] System Data and accessing the User Menu Settings: If the gate is stopped in normal mode, pressing of the Menu button accesses the User Menu.
Page 32 Installation and Maintenance Manual Smart Touch Controller Installer Menu Functions The Installer Menu can be accessed only by entering the User Menu first, and then by pressing the Reset button and the Open button simultaneously. To restore the factory default settings, go to menu item [Fd_0] and change the setting to 1, then press the Program Menu button.
Page 33: User Menu: Description Functions Available
Installation and Maintenance Manual Description of Functions Available in the User Menu User 1 [Ct _] Close timer setting: This menu item is the automatic close timer for the gate. The factory setting is zero, which is off. It may be configured up to 99 seconds. User 2 [hC 0] Momentary Close: This menu item is to configure for the system for constant hold push button Close function.
Page 34: Installer Menu: Description Functions Available
Installation and Maintenance Manual Description of Functions Available in the Installer Menu Installer 1 [uC 0] Set UL Usage Class: This menu item is used to set the UL usage class, which must be set by the installer before the operator will function. See page 21, step 3. Installer 2 [Fd 0] Load Factory Defaults: This menu item is used to globally restore all menu...
Page 35 Installation and Maintenance Manual Description of Functions Available in the Installer Menu Installer 15 [Sr 1] IES (inherent sensor) reverse to open: The default for this menu item is for a 2 second reversal if the inherent sensor is triggered. The optional setting of [Sr_1] will cause the gate to reopen fully if triggered while closing.
Page 36: Correctional Facility / Interlocked Pair / User Optional Wiring
Installation and Maintenance Manual Correctional Facility – User Optional Wiring A special terminal strip has been pre-wired in Correctional facilities models to the three user relay outputs for easy field wiring of the common interconnect options. If alternate output functions are required, see page 30, titled Options for User Programmable Output Relays 1-3.
Page 37: Options For User Programmable Output Relays
Installation and Maintenance Manual Options for User Programmable Output Relays 1-3 The Smart Touch Controller can be set to interface to many types of external devices through the use of its programmable output relays. All of the output functions listed below are accessible in the Installer Menu under the selection [r1 __], [r2 __] and [r3 __].
Page 38: Clock Functions
Alerts, Faults and Errors, all of which can be accessed from the RS232 port with a PC computer or a PDA using the Palm OS. Optional Hy-Security supplied software and cables are required in order to read this data.
Page 39: Entrapment Protection Entrapment Protection Schematic
Installation and Maintenance Manual Entrapment Protection Device Schematic for Swing Gates This schematic view is not meant to recommend the only way to set up your configuration, but to point out the various elements of a proper automatic vehicular gate installation. The gate operator itself is only the one component in the total system.
Page 40: Ul 325 Standard Requirements For Entrapment Protection Devices
Installation and Maintenance Manual UL 325 Standard requirements for Entrapment Protection Devices Gate Operator Category Horizontal Slide, Vertical Lift, Vertical Pivot, Swing and Vertical Barrier (arm) Usage class Primary type Secondary type Primary type Secondary type Vehicular I and II B1, B2, or D A, or C A, B1, B2, C, or D...
Page 41: Placement And Use Of Secondary Pedestrian Entrapment Sensors
Installation and Maintenance Manual Placement and Use of Secondary Pedestrian Entrapment Sensors To reduce the risk of serious injury or death, read and follow all instructions in the WARNING: gate operator handbook and on the warning labels. Automatic gate operators are intended only for vehicular use and pedestrians must be routed to a separate man gate, however sensors are still required in order to provide a degree of protection should anyone happen to stray into the area of an automatic gate.
Page 42: Installing Gate Reversing Edge (Contact Type) Sensor
Installation and Maintenance Manual Installing Gate Reversing Edge (Contact Type) Sensor 1. Follow the guidelines in the Entrapment Protection Schematic to plan the most appropriate mounting positions for the edge sensors to be installed. For swinging gates. one or more contact sensors (edge sensors) shall be located on the inside and outside leading edge, and on the bottom edge of a swinging gate that has more than 6”...
Page 43: Installing Photoelectric (Non-Contact) Sensor
A requirement of the UL 325 standard is that a photoelectric sensor be laboratory tested and “recognized” under UL 325. In order to be compatible with a Hy-Security operator, a photo eye must be rated to function from 24 Volts DC source power.
Page 44 Photo eyes usually provide alignment aid LED’s for this setup, but they can be hard to see. Hy-Security has provided a unique feature that causes our buzzer to chirp when the photo eye enters and exits alignment. See User menu 9. Set the Installer menu item [PE_0] to [PE_1] and the buzzer will provide an audible indication both when the beam is broken and remade.
Page 45: Detectors And Loops Loop And Detector Installation Guide
An advantage of using Hy-Security model HY-5A detectors is that problematic “cross talk” is not possible. 3. For greater sensitivity and less chance of false calls caused by the motion of the gate, it is better to use two smaller loops, connected in a series circuit, to one detector instead of one large, single loop.
Page 46 Detector Logic Hy-Security Gate Operators recommends that vehicle detectors be used for free open and obstruction sensing logic only. The exception is in parking applications with our HTG320 operator where detectors may be also used to close the gate. In applications employing our swing, vertical lift, or sliding gate operators, closing logic cannot be used.
Page 47: Loop Layouts
Installation and Maintenance Manual...
Page 48 Installation and Maintenance Manual...
Page 49: Vehicle Detector Options
Standard box type 11 pin (24 Volt DC or 24 Volt AC) vehicle detectors may be connected in the traditional manner, see page 45. Hy-Security also offers a custom mini detector module that plugs directly into the Smart Touch Control board. Not only is the field installation much faster, but there is also a large performance benefit.
Page 50: Hy-Security Hy-5A Vehicle Detector Installation
Installation and Maintenance Manual Hy-Security Hy-5A Vehicle Detector Installation 1. Insert the locking end of each of two 1” long white plastic standoffs into the mounting holes on the detector. 2. Plug the detector into the appropriate socket along the right side edge of the Smart Touch Controller board for the detector function that is desired.
Page 51: Standard 11 Pin Vehicle Detector Installation
Installation and Maintenance Manual Standard 11 Pin Box Type Vehicle Detector Installation 1. If standard 11 pin vehicle detectors are to be used, snap up to three sockets onto the aluminum DIN mounting rail, with the key in the center hole facing to the left. 2.
Page 52: Vehicle Detector & Loop Fault Diagnostics
Installation and Maintenance Manual Detector & Loop Fault Diagnostics If Hy-Security HY-5A mini detector modules are used, the Smart Touch Controller has ability to store and report detector and loop fault information for performance diagnostics. If The Smart Touch Controller senses a loop or detector problem, the LCD display will flash the abbreviation for the affected detector (ELd –...
Page 53: Hr / 7 Day Time Clock Option
Installation and Maintenance Manual 24 hr 7 day Timer Connection to Smart Touch Controller This option generates an open command, which will hold the gate open until released.
Page 54: Connecting A Radio Receiver
Installation and Maintenance Manual Connecting a Radio Receiver Mount a commercial style 24 Volt radio receiver (external antenna type) on the inside of the operator, below the electrical box. Knock out the smallest hole in the lower right corner of the electrical box and route the wires to the area marked Radio Options.
Page 55: Troubleshooting
Installation and Maintenance Manual Troubleshooting Trouble With Gate Movement in General: 1. Review the HRG index arm adjustment and the flow control valve adjustment on page18. 2. Inspect the operator for hydraulic leaks both in the control panel and the base of the operator post, insure there is sufficient fluid in the reservoir, if not refill it to within 1”...
Page 56 Attempting to slow a gate by changing any valve setting will cause a great deal of inefficiency and heat. If the speed of a gate must be changed, contact your Hy-Security distributor. Extremely cold weather is unlikely to seriously affect the speed of the gate, because Hy-Security employs a special grade of hydraulic oil that we call UNIFLOW oil, which maintains a very linear viscosity over a broad range of temperatures.
Page 57: Maintenance
General Maintenance Operator Post The Hy-Security Swing Gate Operator is designed to require a minimum amount of maintenance. There is no lubrication required for any part of the operator, including the cam followers located at the center of the operator. The cam followers are permanently lubricated at the factory.
Page 58: Electrical Controls
Installation and Maintenance Manual General Maintenance Electrical Controls Before servicing, turn off power disconnect switch No routine maintenance is needed for the electrical system or controls. If the environment is very sandy or dusty, or has many insects be certain to seal all holes in the electrical enclosure. Blow the dust out of the electric panel with compressed air.
Page 59 Drain and replace fluid Special Notes: *1 Your gate will usually require more maintenance than the Hy-Security operator that is moving the gate. Damaged or warped gate panels are signs that a vehicle may have hit the gate. Verify that the actuator post is not also damaged.
Page 60: Dc Systems (Hrg 220 Dc & Hrg 222 Dc) Important Notes About Dc Powered Gates
Hy-Security uses a permanently sealed type battery, which needs no maintenance over its life span. A low voltage-sensing circuit protects the batteries from damage which could be caused by over-discharge.
Page 61: Wiring & Control
Installation and Maintenance Manual Wiring and Control Configuration for DC Operators If this installation is a 24-Volt DC battery type gate operator, there are a few additional steps that must be completed before the system can be functional. Review the installation instructions below and the connection diagram on page 56.
Page 62: Battery Connection Diagrams
Installation and Maintenance Manual Battery Connection Diagram...
Page 63 Installation and Maintenance Manual Battery Connection Diagram...
Page 64: Wiring Size Schedules
Installation and Maintenance Manual Wire Size Schedules -hp through 5-hp motors Supplying a gate operator with the right electrical service is crucial to the way the performance of the operator the life of its electrical components. If the wire size used is too small, the voltage loss— especially during motor starting—will prevent the motor from attaining its rated horsepower.
Page 65 Installation and Maintenance Manual Wire Size Schedules...
Page 66: Parts Breakout Diagrams
Installation and Maintenance Manual Parts Breakout – HRG 220 Pump Packs...
Page 67 Installation and Maintenance Manual Parts Breakout – HRG 222 Pump Packs...
Page 68 Installation and Maintenance Manual Parts Breakout – Control Box...
Page 69 Installation and Maintenance Manual Parts Breakout – Post...
Page 70 Installation and Maintenance Manual Parts Breakout - DC Power Supply...
Page 71: Limited Warranty
Freight (surface or air) and all other incidental costs are NOT covered by this warranty. There are no obligations or liabilities on the part of Hy-Security Gate Inc. for consequential damages arising out of, or in connection with, the use or performance of this product.

Hy-Security HRG 222 ST Installation And Maintenance Manual

I. Safe Gate Design

I. Installation

II. Smart Touch Set up

Entrapment Protection Entrapment Protection Schematic

Detectors and Loops Loop and Detector Installation Guide

V. Accessories

VI. Troubleshooting and Maintenance

VII. DC Operators

VIII. Appendix

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