Columbia Summit Owner's And Operator's Manual
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Columbia Summit Owner's And Operator's Manual

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Owner
and
Operator
Manual
Summit (SMT)
Summit Utility
(SUV)
Electric Vehicles
P/N 712176-02
t
2012 Summi

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Summary of Contents for Columbia Summit

  • Page 1 Owner Operator Manual Summit (SMT) Summit Utility (SUV) Electric Vehicles P/N 712176-02 2012 Summi...
  • Page 2 American National Standards Institute (ANSI) standards. Your safe use and operation of your vehicle is important to us. Any alteration of your Columbia ParCar vehicle that results in the vehicle being in noncompliance with applicable ANSI standards is strictly prohibited.

  • Page 3: Table Of Contents

    RETURNING VEHICLE TO SERVICE IMPORTANT INFORMATION NOTICE: In an effort to streamline product support, please ensure your vehicle is properly registered with Columbia ParCar. Registration allows for more effective product support including product updates and warranty processing. Please consult with your servicing dealer to verify or complete the registration process.

  • Page 4: Introduction

    Each vehicle contains a unique Vehicle Identification Number (VIN) which describes facts and features of the vehicle. Summit vehicle can be configured for on road use or off road use. Vehicle with a 13 digit VIN are off road use, Vehicles with a 17 digit VIN are on road use as Neighborhood Electric Vehicles (NEV’s).

  • Page 5: Digit Vin Matrix

    Figure 1-2 1.3 13 DIGIT VIN MATRIX S2T = 2-Passenger S4T = 4 Passenger Digit 1 – 3 Model SUS = Short Bed Utility SUL = Long Bed Utility E = DC Drive Sep Ex, Regen Digit 4 Power Systems F = DC Drive Sep Ex, Regen w/ encoder G = AC Drive Induction Motor 4 = 48 Volt (8 –...

  • Page 6: Digit Vin Matrix

    Digit 12 - 17 123456 = Build Sequence To ensure prompt service when repairs or adjustments are required, your Columbia Dealer must have the VIN. An example of a current 13 digit VIN is SUSEB-4YL1234 An example of a current 17 digit VIN is 5FCLS36A681123456.

  • Page 7: Safety

    It is Columbia ParCar Corporation’s specific recommendation that the following warnings must be observed at all times. Not all are repeated throughout this manual, but the recommendations included must be observed whenever these subjects (vehicle operation hazards, battery hazards, etc.) are encountered.
  • Page 8  Allow additional stopping distance when traveling at higher speeds. These basic rules of operation, combined with courtesy and common sense, will help make driving your Columbia vehicle a safe and pleasant experience. Use only genuine Columbia vehicle replacement parts.

  • Page 9: Operations And Controls

    If vehicle has just been delivered, report any physical damage or missing items to the shipping company and your local Columbia Dealer. Report any battery or service issue problems to the individual(s) responsible for correction and/or repair or contact your local Columbia Dealer for service. 2012 Summi...
  • Page 10 If any problems are found, Do not operate vehicle until repairs are made. Failure to make necessary repairs could result in fire, severe personal injury, property damage or death. Consult your local Columbia Dealer for professional service. 3.3 SEATS AND SEAT BELTS NOTICE: Adjust seat before driving.

  • Page 11: Vehicle Controls

    Seat belts must be worn at all times when the vehicle is in motion. Follow all local safety seat belt laws. mportant Seat Belt Information  The seat belt is designed to hold one person. Never place a child on your knees and attach seat belt. ...
  • Page 12 Figure 3.3.1 3.3.4 LIGHT SWITCH – Figure 3.3.1 Arrow D The light switch is a two-position switch. Move switch up to activate headlights and taillights, down to turn off. 3.3.5 WINDSHIELD WIPER – Figure 3.3.1 Arrow E If equipped, the windshield wiper switch (E) is a two-position toggle switch. Move switch up to activate wiper and down to turn off.

  • Page 13: System Status Light

    With the power keyswitch “ON”, if this green status light is not lit or is flashing refer to Section 5.11 CONTROLLER TROUBLESHOOTING. 3.3.8 OPERATING INSTRUCTION - Figure 3.3.1 Arrow H Read carefully before operating the vehicle. Promptly replace if removed or damaged. Contact Columbia ParCar for replacements if needed. 3.3.9 WARNING LABEL - Figure 3.3.1 Arrow I Read carefully before operating the vehicle.

  • Page 14: Charger Receptacle

    3.3.15 CHARGER RECEPTACLE AND REMOTE LED The charger receptacle (Figure 3.3.4) is located on the panel by the driver’s position. The AC cord is plugged in here for battery charging. The charger is inter-locked with the traction control system which powers down the vehicle during charging. Near the receptacle is a remote multicolored LED which will indicate the Delta Q charge status.

  • Page 15: Pre-Operation Checklist

    3.5 PRE-OPERATION CHECKLIST Should any item malfunction or need adjustment, do not operate vehicle until the problem has been corrected. ITEM PROCEDURE Fully charged or adequately charged to provide power for duration of operations. The AC cord is disconnected from the vehicle. Electrolyte level in each cell covers the top of cell plates.

  • Page 16: Electric System

    4.0 ELECTRIC SYSTEM 4.1 IMPORTANT INFORMATION The type of battery used in a Columbia vehicle has a service requirement which is quite different from that of an automotive battery. The electric vehicle battery supplies all of the power to drive the vehicle. During operation the power stored in the batteries is expended.

  • Page 17: Battery Inspection & Maintenance

    Do not attempt to recharge batteries with a charger not designed for your vehicle. Only trained technicians should service the Delta Q charger. Contact your Columbia Dealer for assistance. 4.2 BATTERY INSPECTION & MAINTENANCE Do not attempt to remove caps from sealed batteries. See Figure 4.2.1 Figure 4.2.2...

  • Page 18: Battery Cleaning

    4.5 DELTA-Q BATTERY CHARGING All current production Columbia 24/36/48 volt electric vehicles are built with a new solid state on-board, fully automatic Delta-Q Battery Charger (Figure 4.5.1) as standard equipment. This section explains in more detail the Delta-Q Charger Operations.

  • Page 19: Charger Operating

    Charger is plugged into an AC source. The remote LED will be flashing short green. If these LED’s are not lit, before replacing Charger, recheck the AC connection and the AC source fuse or breaker. If this fails to correct the problem, contact your Columbia Dealer for assistance. Charger will automatically turn on and conduct a short self-test and battery test.

  • Page 20: Check/Change Charging Algorithm

    4.5.3 CHECK / CHANGE CHARGING ALGORITHM The Delta-Q Charger has been programmed for use with the Columbia ParCar supplied batteries and contains ten algorithms for use with different batteries. The Table 2 details these battery models. NOTICE: For maximum battery life the correct algorithm must be used.

  • Page 21: Excessively Discharged Batteries

    4.6 EXCESSIVELY DISCHARGED BATTERIES NOTICE: Columbia Dealer will have the equipment and experience to perform the following battery inspections. The Delta Q will not charge dead batteries. First establish that none of the batteries have an internal fault or bad cell.

  • Page 22: Battery Removal And Installation

    4.8 TIPS FOR PROLONGING BATTERY LIFE NOTICE: A common misconception is Deep Cycle Batteries develop a memory, lose capacity, or must be discharged until the BDI warning flashes and then recharged. Deep Cycle Wet Lead Acid Batteries are not like cell phone NiCad Batteries. Deep Cycle Batteries benefit from frequent charging and being maintained at as close as possible to a 100% state of charge.

  • Page 23: Servicing Your Vehicle

    Make sure the release button on the handle frees the parking brake lever and that the lever returns to full down (released) position. If any brake problems are noted or suspected do not use the vehicle. Contact your Columbia Dealer for qualified service assistance.

  • Page 24: Cleaning

    Use a high quality grease. Remove the weight from the front suspension before lubricating to ensure proper grease distribution. The differential should be checked periodically for signs of leakage. Contact your Columbia Dealer for fluid replacement.

  • Page 25: Maintenance Schedule - Qualified

    5.9 MAINTENANCE SCHEDULE - QUALIFIED TECHNICIAN It is recommended that the following be performed by a trained qualified technician or your Columbia Dealer Semi- Item Operation Quarterly Annual Annual Tires Front wheel alignment and camber. Test batteries. Electrical Inspect motor condition and operation.
  • Page 26 OFF and back to ON. If there is still a “7 flash fault”, the battery voltage may be low. Check and charge batteries or replace batteries. If the operational fault persists or the LED is not lit or there is a “flash fault” other than 2 or 7, contact your Columbia ParCar Dealer.

  • Page 27: Towing & Transporting

    NOTICE: Never tow a vehicle behind an auto or truck unless on an approved trailer. When trailering your vehicle over long distances or on the highway observe the following:  Use trailers specifically designed to carry your Columbia ParCar vehicle that meets all federal, state and local requirements.

  • Page 28: Vehicle Storage

    7.0 VEHICLE STORAGE (over 6 weeks) 7.1 BATTERY PREPARATION Before storage make sure batteries are fully charged and the electrolyte is full in all cells per Section 4.2. Clean the batteries and connections per Section 4.3. The Delta-Q charger has the capability to test and recharge batteries during storage. Leave the batteries connected and the Delta-Q charger plugged into a reliable AC source.
  • Page 29 1115 Commercial Avenue • Reedsburg, WI 53959 Phone: (608) 524-8888 • Fax: (608) 524-8380 (800) 222-4653 • Web: www.parcar.com 2012 Summi...

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Summit utility

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