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Troubleshooting
Related Manuals for Columbia Expediter EX-21 2017
Summary of Contents for Columbia Expediter EX-21 2017
- Page 1 2017 Model EX-21 Expediter Owner and Operator Manual PN 709447-05 7/2016...
- Page 2 ANSI B56.8. Your safe use and operation of your vehicle is important to us. Any alteration of your Columbia vehicle that results in the vehicle being in noncompliance with applicable ANSI standards is strictly prohibited.
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION PAGE TABLE OF CONTENTS ....................1 SAFETY MESSAGES ..................... 2 VEHICLE DESCRIPTION ....................3 VEHICLE IDENTIFICATION NUMBER LOCATION ............3 VEHICLE IDENTIFICATION NUMBER DECODING............4 VEHICLE SPECIFICATIONS ..................4 SAFETY GETTING STARTED ....................... 5 SAFETY GUIDELINES ....................5 VEHICLE SAFETY STATEMENTS ................. -
Page 4: Safety Messages
SERVICING YOUR VEHICLE MAINTENANCE SCHEDULE - OWNER/OPERATOR............. 22 MAINTENANCE SCHEDULE - QUALIFIED TECHNICIAN ..........23 MAINTENANCE GUIDELINES ..................23 LIFTING INSTRUCTIONS ....................23 BRAKE PEDAL ....................... 24 TIRE CARE/WHEEL REMOVAL ..................24 CLEANING ........................25 LUBRICATION ........................ 25 VEHICLE TROUBLESHOOTING ..................25 CONTROLLER TROUBLESHOOTING ................ -
Page 5: Vehicle Description
This rated capacity includes cargo and operator. To ensure prompt service when repairs or adjustments are required, your Columbia Dealer must have the VIN. NOTICE: Always provide the complete VIN when contacting your dealer for technical assistance or maintenance and repair parts. -
Page 6: Vehicle Identification Number Decoding
VIN MATRIX - 13 DIGIT VIN Digit 1 thru 3 = Abbreviation (Model) ET2 = 3 Wheel, ET4 = 4 Wheel (EX21 - Expediter) Digit 4 = Power System E = Separately Excited Regenerative Digit 5 = System Voltage 2 = 24V, 4 = 48V - = normal Digit 6 = VIN Spacer # = Special Product... -
Page 7: Getting Started
It is Columbia ParCar Corp’s specific recommendation that the following warnings must be observed at all times. Not all are repeated throughout this manual, but the recommendations included must be observed whenever these subjects (vehicle operation hazards, battery hazards, etc.) are encountered. - Page 8 Only trained service professionals should repair or service this vehicle. Persons doing even simple repairs or maintenance should have working knowledge and experience in general electrical and mechanical repair. Follow all procedures exactly and observe all safety messages stated in this manual. Working on vehicles without following proper procedures and using proper equipment may result in vehicle damage or personal injury.
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Page 9: Additional Operating Safety Concerns
ADDITIONAL OPERATION SAFETY CONCERNS It is recommended that the operator and owner or renter of this vehicle comply with the OSHA requirements as stated in the Code of Federal Regulations, Section 29, 1910.178, Powered Industrial Truck Training Standard and the ANSI requirements as stated in Personnel and Burden Carriers ANSI B56.8. -
Page 10: Inspecting The Vehicle
If any problems are found, Do not operate vehicle until repairs are made. Failure to make necessary repairs could result in fire, severe personal injury, property damage or death. Consult your local Columbia Dealer for professional service. Expediter EX-21 Page 8... -
Page 11: Vehicle Controls
OPERATIONS AND CONTROLS (A) KEYSWITCH (D) HORN SWITCH Press button to sound horn. With the power keyswitch in the “OFF” position, the Traction System is powered (E) LIGHT SWITCH down. This conserves battery energy by If equipped, the light switch is a two position reducing the power draw when vehicle is switch. -
Page 12: Accelerator Pedal
To avoid injury, speed in reverse should operating the vehicle. Promptly replace if always be kept at a minimum. removed or damaged. Contact Columbia ParCar for replacements if needed. Be sure the direction selector is in the desired direction... -
Page 13: Pre-Operation Checklist
PRE-OPERATION CHECKLIST Before operating the vehicle always inspect the items listed in the following checklist. Should any item malfunction or need adjustment. Do not operate vehicle until the problem has been corrected. ITEM PROCEDURE Fully charged or adequately charged to provide power for duration of operations. -
Page 14: Driving The Vehicle
VEHICLE OPERATING INSTRUCTIONS DRIVING THE VEHICLE Do not operate vehicle unless you are a qualified and trained operator. Keep the vehicle under control at all times. Drive only on level surfaces or on surfaces having an incline of no more than 10%. ... -
Page 15: Electric System
ELECTRICAL SYSTEM The type of battery used in a Columbia vehicle has a service requirement which is quite different from that of an automotive battery. The electric vehicle battery supplies all of the power to drive the vehicle. During operation the power stored in the batteries is expended. -
Page 16: Battery Inspection & Maintenance
Do not attempt to recharge batteries with a charger not designed for your vehicle. Only trained technicians should service the charger. Contact your Columbia Dealer for assistance. NOTICE: Install surge arrestors on incoming AC power lines. Surge arrestors will help protect electrical/electronic components in the charger and vehicle from all but direct or “close proximity”... -
Page 17: Battery Cleaning
Damaged or corroded battery terminals should be replaced or cleaned as necessary. Failure to do so may cause overheating during operation. Do not attempt to recharge batteries with a charger not designed for your vehicle. Only trained technicians should service the on-board charger. Contact your Columbia Dealer for assistance. BATTERY CLEANING Acid-soaked debris on the battery terminal connections will cause current leakage, reduces battery efficiency, and battery life. -
Page 18: Conditions Which Affect Charging
BATTERY CLEANING (Continued) 5. Use only distilled water. Vehicle batteries may use up to 16 quarts of water during their useful life and non-distilled water may contain harmful minerals which will have a cumulative adverse effect on battery performance and life. 6. -
Page 19: Battery Charging System
If this LED is not lit check the AC connection and the AC source fuse or breaker. If this fails to correct the problem, contact your Columbia Dealer for assistance. Charger will automatically turn on and conduct a short self-test and battery pack test. -
Page 20: Charger Error Codes
RED LIGHT CHARGER ERROR CODES 1 FLASH = Battery Voltage High: Auto-recover. May be temporary condition, or wrong charger installed, i.e. 36 volt charger on 48 volt battery pack. 2 FLASH = Battery Voltage Low: Auto-recover. Confirm each individual batteries minimum voltage with a voltmeter. -
Page 21: Charger Internal Algorithm Setting
Trojan Flooded NOTICE: For maximum battery life the correct algorithm must be used. If your battery model is not listed in Table A, contact Columbia ParCar for further information Each time AC power is applied with the battery pack NOT connected, the charger enters an algorithm select/display mode for approximately 11 seconds. -
Page 22: Excessively Discharged Batteries
EXCESSIVELY DISCHARGED BATTERIES NOTICE: Your Columbia Dealer will have the equipment and experience to perform the following battery inspections The charger will not charge dead batteries. First establish that none of the batteries have an internal fault or bad cell. If a battery has remained too long in a discharged state (i.e. 2-4 volts each), it may be internally damaged and not capable of accepting a charge and must be replaced. -
Page 23: Tips For Prolonging Battery Life
TIPS FOR PROLONGING BATTERY LIFE NOTICE: A common misconception is Deep Cycle Batteries develop a memory, lose capacity, or must be discharged until the BDI warning flashes and then recharged. Deep Cycle Wet Lead Acid Batteries are not like cell phone NiCad Batteries. Deep Cycle Batteries benefit from frequent charging and being maintained at as close as possible to a 100% state of charge. -
Page 24: Maintenance Schedule - Owner/Operator
Clean body and seats, Wash as needed. Lube Visually check suspension and differential for leakage. MAINTENANCE SCHEDULE QUALIFIED TECHNICIAN It is recommended that the following be performed by a trained qualified technician or your Columbia Dealer. Item Operation Tires Front wheel alignment . -
Page 25: Maintenance Guidelines
MAINTENANCE GUIDELINES To ensure that the vehicle is kept in a safe and correct operating condition, it must be inspected and maintained on a regular basis. Proper lubrication, electrical control adjustments, safety feature checks, etc. performed at recommended intervals will help prevent damage or failure of the unit while providing optimum performance. -
Page 26: Brake Pedal
Columbia Dealer for qualified service assistance. Should the free travel or the stopping action of the brakes be in question, do not use the vehicle. Contact your Columbia Dealer for qualified service assistance. TIRE CARE Improper inflation will shorten the life of your tires and will adversely affect performance. For proper tire inflation refer to vehicle specifications. -
Page 27: Cleaning
Batteries for loose terminals, corrosion, electrolyte level or state of charge. Brakes dragging Runs slow Under inflated or flat tires. Wheels for binding, do not spin freely. If these test procedures do not resolve your vehicle problem, contact your Columbia Dealer for service. Expediter EX-21 Page 25... -
Page 28: Controller Troubleshooting
CONTROLLER TROUBLESHOOTING The controller is located under the rear deck next to the axle. The controller has a green LED diagnostic light which is a good tool to indicate a fault in the electrical system. The vehicle is also equipped with a dash System Status LED, it functions the same as the controller LED. It is essential to observe the flashing pattern (number of blinks followed by a pause) of the LED light any time the vehicle is not operating as expected. -
Page 29: Battery Preparation
BATTERY PREPARATION FOR VEHICLE STORAGE Before storage make sure batteries are fully charged, for non-sealed batteries make sure the electrolyte is full in all cells. Clean the batteries and connections as described earlier. The charger has the capability to test and recharge batteries during storage. Leave the batteries connected and the charger plugged into a reliable AC source. -
Page 30: Vehicle Preparation
When trailering your vehicle over long distances or on the highway observe the following: Use trailers specifically designed to carry your Columbia ParCar vehicle that meets all federal, state and local requirements. Secure vehicle to the trailer following trailer manufacturer’s instruction. -
Page 31: Warranty
To qualify for warranty coverage, you and the selling dealer must complete the warranty registration process within ten (10) days after purchase or lease. If this information is not on file with Columbia, purchaser must provide proof of date of purchase with any warranty claim. - Page 32 1115 Commercial Avenue • Reedsburg, WI 53959 Phone: (608) 524-8888 • Fax: (608) 524-8380 (800) 222-4653 • Web: www.columbiausa.com Expediter EX-21 2017...
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