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Summary of Contents for Columbia Stockchaser IS12 2017
- Page 1 2017 Model IS12 Stockchaser Owner and Operator Manual PN 719483-05 7/2016...
- Page 2 ANSI B56.8. Your safe use and operation of your vehicle is important to us. Any alteration of your Columbia vehicle that results in the vehicle being in noncompliance with applicable ANSI standards is strictly prohibited.
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION PAGE TABLE OF CONTENTS ....................1 SAFETY MESSAGES ..................... 2 VEHICLE DESCRIPTION ....................3 VEHICLE IDENTIFICATION NUMBER LOCATION ............3 VEHICLE IDENTIFICATION NUMBER DECODING............4 VEHICLE SPECIFICATIONS ..................4 SAFETY GETTING STARTED ....................... 5 SAFETY GUIDELINES ....................5 VEHICLE SAFETY STATEMENTS ................. -
Page 4: Safety Messages
SERVICING YOUR VEHICLE MAINTENANCE SCHEDULE - OWNER/OPERATOR............. 25 MAINTENANCE SCHEDULE - QUALIFIED TECHNICIAN ..........25 MAINTENANCE GUIDELINES ..................26 LIFTING INSTRUCTIONS ....................26 BRAKE PEDAL ....................... 27 TIRE CARE/WHEEL REMOVAL ..................27 CLEANING ........................27 LUBRICATION ........................ 27 STEERING CHAIN ......................27 VEHICLE TROUBLESHOOTING .................. -
Page 5: Vehicle Description
This rated capacity includes cargo and operator. To ensure prompt service when repairs or adjustments are required, your Columbia Dealer must have the VIN. NOTICE: Always provide the complete VIN when contacting your dealer for technical assistance or maintenance and repair parts. -
Page 6: Vehicle Identification Number Decoding
VIN MATRIX - 13 DIGIT VIN Digit 1 thru 3 = Abbreviation (Model) I2S (IS12 - Stockchaser) Digit 4 = Power System E = Separately Excited Regenerative Digit 5 = System Voltage 2 = 24V, 4 = 48V - = normal Digit 6 = VIN Spacer # = Special Product Digit 7= Controller Amperage... -
Page 7: Getting Started
It is Columbia ParCar Corp’s specific recommendation that the following warnings must be observed at all times. Not all are repeated throughout this manual, but the recommendations included must be observed whenever these subjects (vehicle operation hazards, battery hazards, etc.) are encountered. - Page 8 Only trained service professionals should repair or service this vehicle. Persons doing even simple repairs or maintenance should have working knowledge and experience in general electrical and mechanical repair. Follow all procedures exactly and observe all safety messages stated in this manual. Working on vehicles without following proper procedures and using proper equipment may result in vehicle damage or personal injury.
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Page 9: Additional Operating Safety Concerns
ADDITIONAL OPERATION SAFETY CONCERNS It is recommended that the operator and owner or renter of this vehicle comply with the OSHA requirements as stated in the Code of Federal Regulations, Section 29, 1910.178, Powered Industrial Truck Training Standard and the ANSI requirements as stated in Personnel and Burden Carriers ANSI B56.8. -
Page 10: Inspecting The Vehicle
If any problems are found, Do not operate vehicle until repairs are made. Failure to make necessary repairs could result in fire, severe personal injury, property damage or death. Consult your local Columbia Dealer for professional service. Stockchaser IS12 Page 8... -
Page 11: Vehicle Controls
OPERATIONS AND CONTROLS HORN BUTTON The horn button is located on the upper left side body panel and may be sounded by applying pressure. KEYSWITCH The keyswitch is on the right side of the console and energizes the vehicle. Rotate the key to the right from vertical to turn the vehicle on, return to vertical to turn the vehicle off. -
Page 12: Battery State Of Charge Meter
OPERATIONS AND CONTROLS (Continued) (A) BATTERY STATE OF CHARGE (C) HOUR METER INDICATOR METER If equipped, the hour meter indicates the The battery state of charge meter on the total number of hours the vehicle has been left side of the console is an analog operating. -
Page 13: Accelerator And Brake Pedal
ACCELERATOR AND BRAKE PEDAL The accelerator/brake pedal moves the vehicle when the toe portion of the pedal is depressed. When the pedal is in the upright position, the spring applied brake system is engaged. With the direction selector in the desired direction of travel, depress the pedal slowly until the appropriate speed is reached. -
Page 14: Pre-Operation Checklist
PRE-OPERATION CHECKLIST Before operating the vehicle always inspect the items listed in the following checklist. Should any item malfunction or need adjustment. Do not operate vehicle until the problem has been corrected. ITEM PROCEDURE Fully charged or adequately charged to provide power for duration of operations. -
Page 15: Driving The Vehicle
VEHICLE OPERATING INSTRUCTIONS DRIVING THE VEHICLE Do not operate vehicle unless you are a qualified and trained operator. Keep the vehicle under control at all times. Drive only on level surfaces or on surfaces having an incline of no more than 10%. ... -
Page 16: Electric System
ELECTRICAL SYSTEM The type of battery used in a Columbia vehicle has a service requirement which is quite different from that of an automotive battery. The electric vehicle battery supplies all of the power to drive the vehicle. During operation the power stored in the batteries is expended. -
Page 17: Battery Inspection & Maintenance
Do not attempt to recharge batteries with a charger not designed for your vehicle. Only trained technicians should service the charger. Contact your Columbia Dealer for assistance. NOTICE: Install surge arrestors on incoming AC power lines. Surge arrestors will help protect electrical/electronic components in the charger and vehicle from all but direct or “close proximity”... -
Page 18: Battery Cleaning
Damaged or corroded battery terminals should be replaced or cleaned as necessary. Failure to do so may cause overheating during operation. Do not attempt to recharge batteries with a charger not designed for your vehicle. Only trained technicians should service the IS-12 charger. Contact your Columbia Dealer for assistance. BATTERY CLEANING Acid-soaked debris on the battery terminal connections will cause current leakage, reduces battery efficiency, and battery life. -
Page 19: Conditions Which Affect Charging
BATTERY CLEANING (Continued) 5. Use only distilled water. Vehicle batteries may use up to 16 quarts of water during their useful life and non-distilled water may contain harmful minerals which will have a cumulative adverse effect on battery performance and life. 6. -
Page 20: Battery Charging System
Charger start and charge time is automatic. The remote LED will be flashing short green. If this LED is not lit check the AC connection and the AC source fuse or breaker. If this fails to correct the problem, contact your Columbia Dealer for assistance. -
Page 21: Charger Error Codes
RED LIGHT CHARGER ERROR CODES 1 FLASH = Battery Voltage High: Auto-recover. May be temporary condition, or wrong charger installed, i.e. 36 volt charger on 48 volt battery pack. 2 FLASH = Battery Voltage Low: Auto-recover. Confirm each individual batteries minimum voltage with a voltmeter. -
Page 22: Charger Internal Algorithm Setting
Trojan Flooded NOTICE: For maximum battery life the correct algorithm must be used. If your battery model is not listed in Table A, contact Columbia ParCar for further information Each time AC power is applied with the battery pack NOT connected, the charger enters an algorithm select/display mode for approximately 11 seconds. -
Page 23: Excessively Discharged Batteries
EXCESSIVELY DISCHARGED BATTERIES NOTICE: Your Columbia Dealer will have the equipment and experience to perform the following battery inspections The charger will not charge dead batteries. First establish that none of the batteries have an internal fault or bad cell. If a battery has remained too long in a discharged state (i.e. 2-4 volts each), it may be internally damaged and not capable of accepting a charge and must be replaced. -
Page 24: Tips For Prolonging Battery Life
TIPS FOR PROLONGING BATTERY LIFE NOTICE: A common misconception is Deep Cycle Batteries develop a memory, lose capacity, or must be discharged until the BDI warning flashes and then recharged. Deep Cycle Wet Lead Acid Batteries are not like cell phone NiCad Batteries. Deep Cycle Batteries benefit from frequent charging and being maintained at as close as possible to a 100% state of charge. -
Page 25: Roll Out Battery Tray
ROLL OUT BATTERIES (IF EQUIPPED) BATTERY TRAY REMOVAL Before battery tray removal check that the direction selector is in the neutral position, the power keyswitch is in the “Off” position and the key is removed. Disconnect the battery connector from the vehicle charger connector. - Page 26 ROLL OUT BATTERIES (IF EQUIPPED) (Continued) BATTERY TRAY INSTALLATION Move a transfer stand with freshly charged batteries to the vehicle. Use the transfer stand alignment pin and chassis slot for correct positioning of the transfer stand. With the transfer stand in the lowest down position, move the transfer stand ahead until the chassis hooks are underneath the chassis tube and the side locators are...
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Page 27: Maintenance Schedule - Owner/Operator
Clean body and seats, Wash as needed. Lube Visually check suspension and differential for leakage. MAINTENANCE SCHEDULE QUALIFIED TECHNICIAN It is recommended that the following be performed by a trained qualified technician or your Columbia Dealer. Item Operation Tires Front wheel alignment . -
Page 28: Maintenance Guidelines
MAINTENANCE GUIDELINES To ensure that the vehicle is kept in a safe and correct operating condition, it must be inspected and maintained on a regular basis. Proper lubrication, electrical control adjustments, safety feature checks, etc. performed at recommended intervals will help prevent damage or failure of the unit while providing optimum performance. -
Page 29: Brake Pedal
(5 screws). One fitting is found on each chain sprocket. Use a good quality wheel bearing grease. Steering chain should be lubricated with quality chain lubricant. The differential should be checked periodically for signs of leakage. Contact your Columbia Dealer for fluid replacement. STEERING CHAIN Semiannually adjust the steering chain tension. -
Page 30: Vehicle Troubleshooting
Runs slow Under inflated or flat tires. Wheels for binding, do not spin freely. If these test procedures do not resolve your vehicle problem, contact your Columbia Dealer for service. CONTROLLER TROUBLESHOOTING The controller is located under the deck next to the charger. The controller has a green LED diagnostic light which is a good tool to indicate a fault in the electrical system. -
Page 31: Vehicle Storage Battery Preparation
BATTERY PREPARATION FOR VEHICLE STORAGE Before storage make sure batteries are fully charged, for non-sealed batteries make sure the electrolyte is full in all cells. Clean the batteries and connections as described earlier. The charger has the capability to test and recharge batteries during storage. Leave the batteries connected and the charger plugged into a reliable AC source. -
Page 32: Vehicle Preparation
When trailering your vehicle over long distances or on the highway observe the following: Use trailers specifically designed to carry your Columbia ParCar vehicle that meets all federal, state and local requirements. Secure vehicle to the trailer following trailer manufacturer’s instruction. -
Page 33: Warranty
To qualify for warranty coverage, you and the selling dealer must complete the warranty registration process within ten (10) days after purchase or lease. If this information is not on file with Columbia, purchaser must provide proof of date of purchase with any warranty claim. -
Page 34: Service History
RECORD OF SERVICE HISTORY Date Dealer Concern Repair _________ _____________ ___________________ _______________________ _________ _____________ ___________________ _______________________ _________ _____________ ___________________ _______________________ _________ _____________ ___________________ _______________________ _________ _____________ ___________________ _______________________ _________ _____________ ___________________ _______________________ _________ _____________ ___________________ _______________________ DEALER INFORMATION Name: ________________________________________ Address: ________________________________________ City/State:... -
Page 35: Additional Notes
ADDITIONAL NOTES ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ Stockchaser IS12 Page 33... - Page 36 1115 Commercial Avenue • Reedsburg, WI 53959 Phone: (608) 524-8888 • Fax: (608) 524-8380 (800) 222-4653 • Web: www.columbiausa.com Stockchaser IS12 2017...
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