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Summary of Contents for Columbia ZT42
- Page 1 ’ PERATOR ANUAL LES DISTRIBUTIONS RVI LIMITÉE, 2955, JEAN-BAPTISTE DESCHAMPS, LACHINE, QUEBEC H8T 1C5 MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 Printed In USA 769-04725A (01.14.10)
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Page 2: Table Of Contents
To The Owner Thank You Please read this entire manual prior to operating the equipment. This product has met the rigid safety standards of the Outdoor It instructs you how to safely and easily set up, operate and Power Equipment Institute and an independent testing maintain your machine. -
Page 3: Safe Operation Practices
Important Safe Operation Practices This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. - Page 4 Use extra care when loading or unloading the machine into a trailer or truck. This machine should not be driven up or Mow up and down slopes, not across. Exercise extreme down ramp(s), because the machine could tip over, causing caution when changing direction on slopes.
- Page 5 Children Service Tragic accidents can occur if the operator is not alert to the Safe Handling of Gasoline: presence of children. Children are often attracted to the machine and the mowing activity. They do not understand To avoid personal injury or property damage use extreme the dangers.
- Page 6 Periodically check to make sure the blades come to Do not modify engine complete stop within approximately (5) five seconds after To avoid serious injury or death, do not modify engine in any operating the blade disengagement control. If the blades way.
- Page 7 Safety Symbols This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate. Symbol Description READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate WARNING—...
- Page 8 2 — I ECTION MPORTANT PERATION RACTICES...
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Page 9: Assembly & Set Up
Assembly & Set-Up Contents of Crate One Lawn Tractor One Oil Drain Hose (If Equipped) One Deck Wash Hose Coupler One RZT Tractor Operator’s One Engine Operator’s Manual Manual NOTE: This Operator’s Manual covers several models. Tractor Remove the two shoulder bolts and lock nuts in the seat pan as shown in Figure 3-2. - Page 10 Position Drive Control levers Connecting the Battery Cables The drive control levers of the tractor are lowered for shipping purposes. The flange lock nuts, hex screws, and flat washers that normally secure the control levers in their operating position Battery posts, terminals, and related accessories are unfastened and installed in the slotted holes of the control contain lead and lead compounds, chemicals levers for shipment.
- Page 11 Lower Deck Discharge Chute Deflector Never operate the mower deck without the chute deflector installed and in the down position. Check the mower deck for a shipping brace (with tag) that may be holding the chute deflector upward for shipment. If a brace is present, it must be removed before operating the tractor.
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Page 12: Controls & Features
Controls and Features NOTE: This Operator’s Manual covers several models. Tractor Deck Height Index features may vary by model. Not all features in this manual are The deck height index consists of six index notches located applicable to all tractor models and the tractor depicted may on the front/right of the seat box frame. - Page 13 Do not attempt to remove the cap from the tractor. Ignition Switch Push the cap downward on the fuel tank fill neck and turn The ignition switch is located on the RH console approximately 1⁄4 turn clockwise to tighten Always re-install the to the right of the operator’s seat.
- Page 14 Indicator Panel Features Throttle/Choke Control (If Equipped) The throttle control is located on the LH console to the left of the operator’s seat. When set in a given position, a uniform engine Illuminates and the battery voltage is displayed briefly when the speed will be maintained.
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Page 15: Operation
Operation General Safety Before Operating Your Tractor RECEIVE INSTRUCTION — Entirely read this operator’s Before you operate the tractor, study this manual carefully manual. Learn to operate this machine SAFELY. Do not risk to familiarize yourself with the operation of all the INJURY or DEATH. - Page 16 The safety interlock system will shut off the engine if the a time. If the engine does not start within this time, turn operator leaves the seat with the PTO engaged, regardless the key to “OFF” and wait a minute to allow the engine’s of whether the parking brake is engaged.
- Page 17 Using Jumper Cables To Start Engine Driving the Tractor Batteries contain sulfuric acid and produce explosive gasses. Make certain the area is well ventilated, wear gloves and eye protection, and avoid sparks or flames near the battery. If the battery charge is not sufficient to crank the engine, recharge the battery.
- Page 18 Driving the Tractor Forward To turn to the left, move the left drive control lever rearward of the right lever. See Figure 5-4. Keep all movement of the drive control levers slow and smooth. Abrupt movement of the control levers can affect the stability of the tractor and could cause the tractor to flip over, which may result in serious injury or death to the operator.
- Page 19 Driving the Tractor In Reverse Turning While Driving Rearward To turn the tractor while driving rearward, move the control Always look behind and down on both levers as necessary so that one lever is forward of the other. The sides of the tractor before backing up. Always look tractor will turn in the direction of the forward control lever.
- Page 20 Executing a Zero Turn Stopping the Tractor Move both drive control levers to the neutral position to When executing a zero turn, the tractor stop the motion of the tractor. MUST BE STOPPED. Executing a zero turn while the tractor is moving can significantly reduce your Push the PTO switch downward to the disengaged control of the tractor and will cause severe turf position.
- Page 21 Using the Mower Deck Checking the Safety Interlock Circuits Periodically check the safety interlock circuits to ensure they are Make certain the area to be mowed is working properly. If a safety circuit is not working as designed, free of debris, sticks, stones, wire or other objects contact you Cub Cadet dealer to have the tractor inspected.
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Page 22: Maintenance & Adjustment
Maintenance & Adjustments Maintenance Schedule Before Every Every Every Every Prior Each use 10 Hours 25 Hours 50 Hours 100 Hours to Storing Check Engine Intake Screen/Cover Clean Hood/Dash Louvers Check Engine Oil Level Check Air Filter for Dirty, Loose or Damaged Parts Clean and Re-oil Air Filter’s Foam Precleaner Replace Air Filter Element Change Engine Oil and Replace Oil Filter... - Page 23 Pop open the protective cap on the end of the oil drain Route the free end of the oil drain hose toward an valve to expose the drain port. See Fig 6-1. appropriate oil collection container with at least a 2.5 quart capacity, to collect the used oil.
- Page 24 Battery Maintenance Pull back the lock collar of the nozzle adapter and push the adapter onto one of the deck wash nozzles at either end of The battery is filled with battery acid and then sealed at the mower deck. Release the lock collar to lock the adapter the factory.
- Page 25 Using the Transmission Bypass Rods Recharge the battery before returning to service. Although the tractor may start, the engine charging system may not fully If for any reason the tractor will not drive or you wish to move the recharge the battery. tractor, the two hydrostatic transmissions are equipped with a Tractor Storage bypass rod that will allow you to manually move the tractor short...
- Page 26 Lubricate all lubrication points. While supporting the control lever to keep it from falling, remove the hex insert flange lock nut and shoulder screw NOTE: Use a pressure washer or garden hose is not from the bottom of the control lever and pivot bracket. recommended to clean your tractor.
- Page 27 Leveling the Mower Deck The front of the deck should be approximately 1⁄ 4 ” lower than the When correctly adjusted the mower deck should be level side to rear of the deck. Adjust if necessary as follows: side, and the front of the deck should be approximately 1⁄4” lower than the rear of deck.
- Page 28 Adjusting the Gauge Wheels Keep hands and feet away from the discharge opening of the cutting deck. NOTE: The deck gauge wheels are an anti-scalp feature of the deck and are not designed to support the weight of the cutting deck.
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Page 29: Service
Service Battery Removal Charging the Battery Test and, if necessary, recharge the battery after the tractor has Battery posts, terminals and related been stored for a period of time. accessories contain lead and lead compounds. Wash hands after handling. A voltmeter or load tester should read 12.6 volts (DC) or higher across the battery terminals. -
Page 30: Service Dealer
Relays and Switches Rolling the Belt off the PTO Pulley There are several safety switches in the electrical system. If a Using the deck lift handle, raise the deck to the position function of the safety interlock system described earlier is not that provides the most horizontal run of the belt between functioning properly, have the electrical system checked by your the deck idler pulleys and the PTO pulley on the bottom of... - Page 31 Using the Idler Pulley to Tension the Belt. Deck Installation Using the deck lift handle, raise the deck to the position To install the mower deck, proceed as follows: that provides the most horizontal run of the belt between While holding the deck front hanger rod upward, carefully the deck idler pulleys and the PTO pulley on the bottom of slide the deck underneath the right side of the tractor.
- Page 32 Replacing the Deck Drive Belt Mower Blade Care Remove the deck from beneath the tractor, (refer to Deck Before performing any maintenance, Removal). place the PTO switch in the “OFF” position, engage Remove the hex tapping screws securing the belt covers the parking brake lever, turn the ignition key to the to the deck and remove the belt from the spindle pulleys.
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Page 33: Service Dealer
When reinstalling the blades, be sure they are installed so Tractor Creeping that the wind wings are pointing upward toward the top of Creeping is the slight forward or backward movement of the the deck. tractor when the engine is running at high idle and the drive Tighten the blade nuts to 70-90 ft. - Page 34 Tractor High Speed Tracking If the tractor tracks to one side with both drive control levers fully forward, adjust the control levers as follows: Check for proper and balanced air pressure in both front and rear tires. Refill tires if necessary. Perform the first three steps in the previous sub-section, Tractor Creeping, to verify that the tractor is not creeping.
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Page 35: Accessories
Attachments & Accessories The following attachments and accessories are compatible with your RZT tractor. See your authorized dealer or the retailer from which you purchased your tractor for information regarding price and availability. Part Number Part 19A700050OEM 42” Double Bagger 19A70004OEM 50”... -
Page 36: Troubleshooting
Troubleshooting Problem Cause Remedy Engine fails to start PTO/Blade Engage knob engaged. Place knob in disengaged (OFF) position. Parking brake not engaged. Engage parking brake. Drive control levers not fully outward in Move drive control levers fully outward in neutral position. neutral position. - Page 37 Problem Cause Remedy Engine overheats Engine oil level low. Fill crankcase with proper amount and weight of oil. Air flow restricted. Clean grass clippings and debris from around the engine’s cooling fins and blower housing. Engine hesitates at high Spark plug(s) gap too close. Remove spark plug(s) and reset the gap.
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Page 38: Replacement Parts
Replacement Parts Component Part Number and Description 759-3336 Spark Plug (RC12YC) OCC-20-083-02 Air Filter (Kohler Engine) BS-792105 Air Filter (Briggs & Stratton Engine) BS-273638S Pre-Cleaner (Briggs) OCC-25-050-22 Fuel Filter (Kohler) BS-691035 Fuel Filter (Briggs) OCC-12-050-01-S Oil Filter (Kohler BS-492932S Oil Filter (Briggs) 954-04137A V-Belt (42”... - Page 39 Component Part Number and Description 734-04155 Deck Wheel 925-1707D Battery 951-3124D Gas Cap (42” and 50” Deck) 746-04161 Throttle/Choke Control (42” Deck) 746-04539 Throttle/Choke Control (54” Deck) 925-1745 Ignition Key 931-1032B Discharge Chute Assembly (42” Deck) 631-04070 Discharge Chute Assembly (50” Deck) 634-04294 Wheel Assembly (42”...
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Page 40: Warranty
For equipment purchased in Canada only. THREE YEAR LIMITED WARRANTY The limited warranty set forth below is given by MTD Products Limited with respect to new merchandise purchased and used in Canada and/or its territories and possessions (either entity respectively, “MTD”). MTD warrants this product (excluding its normal wear parts as described below) against defects in material and workmanship for a period of three (3) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. - Page 41 DÉFECTUEUSE EN RAISON D’UN VICE DE MATIÈRE ET DE FABRICATION, dans les trois ans - 120 heures, selon la première évantualité, suivant la date d’achat initiale de les produits Columbia. Tous les frais de transport des pièces soumises à des fins de remplacement sont à la charge de l’acheteur, à moins que Columbia n’ait demandé...
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Page 42: Emissions Control Warranty Statement
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and MTD Consumer Group Inc are pleased to explain the evaporative emission control system warranty on your 2008 lawn mower. In California, new lawn mowers must be designed, built and equipped to meet the State’s stringent anti-smog standards. MTD Consumer Group Inc must warrant the EECS on your lawn mower for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your lawn mower. - Page 43 WARRANTED PARTS: The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if MTD Consumer Group Inc demonstrates that the lawn mower has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part.
- Page 44 Notes...
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