PowerLand PD4000 User Manual

PowerLand PD4000 User Manual

Full power output panel 4000 watt gasoline 6.5hp
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Owner's Manual
Full Power Output Panel
4000 WATT GASOLINE 6.5HP
This manual provides information regarding the operation and maintenance of these
products. We have made every effort to ensure the accuracy of the information in this manual.
We reserve the right to change this product at any time without prior notice.
Please keep this manual available to all users during the entire life of the generator.

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Summary of Contents for PowerLand PD4000

  • Page 1 Owner’s Manual Full Power Output Panel 4000 WATT GASOLINE 6.5HP This manual provides information regarding the operation and maintenance of these products. We have made every effort to ensure the accuracy of the information in this manual. We reserve the right to change this product at any time without prior notice. Please keep this manual available to all users during the entire life of the generator.
  • Page 2 FEATURES · Powerful Enough to Run Essential Appliances · During Power Outages · 120 and 240 Volt AC Outputs · 12V DC Output for Automotive Battery Charging · Low Oil Automatic Shutoff · Circuit Breaker for Overload Protection · Max Fuel Tank Capacity ·...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS GENERAL SAFETY PROCEDURES………………………………………………………………1 PACKAGE CONTENTS…………………………………………………………………………….4 GENERATOR COMPONENTS……………………………………………………………………..5 PREPARING THE GENERATOR FOR USE..…....………………………………………6 Using the Generator for the First Time........…………………………...6 Step 1-Add Oil.………………………………….…………………………………..6 Step 2- Add Gasoline.…………………………………………………....7 Step 3- Ground the Generator....……………………………………….7 Subsequent Use of the Generator.....…………………………………………..8 Step 1- Check the Oil......……………………………………………..8 Step 2-- Check the Gas Level......……………………………………...8 Step 3- Ground the Generator....………………………………………..8 STARTING THE GENERATOR....……………………………………………………….9...
  • Page 4: General Safety Procedures

    GENERAL SAFETY PROCEDURES Please familiarize yourself with the following safety symbols and words: The safety alert symbol is used with one of the safety words (DANGER, CAUTION, or WARNING) to alert you to hazards. Please pay attention to these hazard notices both in this manual and on the generator.
  • Page 5 WARNING: This generator produces powerful voltage, which can result in electrocution. ·ALWAYS ground the generator before using it (see the "Grounding the Generator" portion of the "PREPARING THE GENERATOR FOR USE" section). · Generator should only be plugged into electrical devices, either directly or with an extension cord.
  • Page 6 In addition to the above safety notices, please familiarize yourself with the safety and hazard markings on the generator.
  • Page 7: Package Contents

    PACKAGE CONTENTS Your generator comes with the items listed below. Please check to see that all of the following items may be included with your generator, depending on your generator model. Screw driver Spanner Spark plug wrench...
  • Page 8: Generator Components

    GENERATOR COMPONENTS Please familiarize yourself with the locations and functions of the various components and controls of your generator. (1) Air cleaner- a removable, cleanable, sponge-like element that limits the amount of dirt pulled into the engine. (2) Choke lever- Adjusts the amount of air let into the engine. (3) Fuel Gauge- Indicates the amount of fuel in the tank.
  • Page 9: Preparing The Generator For Use

    This amount, which is equal to the oil capacity of the engine crankcase, can be found on the chart in figure 1. When filling the engine with oil in the future, please refer to this chart. Model number PD4000 20 fluid oz. Engine oil capacity Figure 1- Generator Oil Capacity CAUTION: ·...
  • Page 10: Step 2- Add Gasoline

    ·Gas can age in the tank and make it hard to start up the generator in the future. Never store generator for extended periods of time with fuel in the tank. Model number PD4000 Gas tank capacity 15L(3.96 us. gallons)
  • Page 11: Subsequent Use Of The Generator

    5). A generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded copper wire. This grounding wire should be connected at the other end to a copper or brass-grounding rod that is driven into the end. Grounding codes can vary by location. Please contact a local electrician to check the grounding regulations for your area.
  • Page 12: Step 3- Ground The Generator

    ·Do not fill tank near an open flame. ·Always allow engine to cool for several minutes before refueling. ·Do not overfill (check the "Specifications" section for the tank capacity of your generator). Always check for fuel spills. IMPORTANT: ·Use only UNLEADED gasoline with an octane rating of 87 or higher. ·Do not use old gas.
  • Page 13: Using The Generator

    Rated (Running) Wattage Surge Wattage 3200 4000 PD4000 Figure 9-generator wattage by model number The total running wattage requirement of the electrical devices connected to the generator should not exceed the rated wattage of the generator itself. To calculate the total wattage requirement of the electrical devices you wish to connect, find the rated (or running) wattage of each device.
  • Page 14 by using the chart in figure 10. Tool or Appliance Rated (Running) Watts Additional Surge Watts Electric water heater (40 gal) 4000 Hot plate 2500 Saw-radial arm 2000 2000 Electric stove 1500 Saw-circular 1500 1500 Air compressor (1HP) 1500 3000 Window air conditioner 1200 1800...
  • Page 15 connect these devices according to the following procedure: 1. Plug in each electrical device with the device turned off. NOTE: Be sure to attach appliances to the correct receptacle (outlet). Connect standard 120 Volt, single phase, 60 Hz loads only to the 120 Volt receptacles. Connect 120/240 Volt, single phase, 60Hz loads with NEMA L14-30 plug only to the 120/240 Volt receptacle See Figure 11 for a depiction of each of these receptacles.
  • Page 16: Dc Usage

    Device Requirements Max. Cord Length (ft) by Wire Gauge Watts Watts Amps #8 wire #10 wire #12 wire #14 wire #16 wire (120V) (240V) 1000 1200 1800 1200 2400 1800 3600 2400 4800 3000 6000 3600 7200 4800 9600 *NR= not recommended Figure 12-Maximum Extension Cord Lengths by Power Requirement DC Usage CAUTION:...
  • Page 17: Stopping The Generator

    STOPPING THE GENERATOR To stop the generator: 1. Turn off, then unplug all connected electrical devices. 2. Switch the circuit breaker to the "off' position. 3. Allow the generator to run for several more minutes with no electrical devices connected. This helps stabilize the temperature of the generator. 4.
  • Page 18: Checking The Oil

    13. When the oil level is low you will need to add oil until the level is sufficient to run the generator. The oil capacity of your generator engine is listed in figure 15. Model number PD4000 Engine oil capacity 20 fluid oz. Figure 15- Engine Oil Capacity.
  • Page 19: Air Cleaner Maintenance

    2. Using a 10 mm hex wrench, unscrew the oil drain plug, which is located on the crankcase underneath the oil filler/dipstick cap (see figure 16). Allow all the oil to drain from the generator. 3. Replace the oil drain plug and tighten with a 10 mm hex wrench. To add oil to the crankcase, follow these steps: 1.
  • Page 20: Fuel Filter Cup Cleaning

    Figure 18- Removing the air cleaner casing. Fuel Filter Cup Cleaning The fuel filter cup is a small well underneath the fuel valve. It helps to trap dirt and water that may be in your fuel tank before it can enter the engine. To clean the fuel filter cup: 1.
  • Page 21: Emptying The Gas Tank

    6. Screw the spark plug back into its place on the generator using the spark plug wrench. Replace the spark plug cap. Emptying the Gas Tank Before storing your generator for extended periods of time, you should drain your generator of gasoline.
  • Page 22: Specifications

    SPECIFICATIONS Generator AC Output PD4000 Rated Wattage 3200W Surge Wattage 4000W Rated Voltage 120/240V Rated Frequency 60Hz Phase Single DC Output PD4000 Voltage Amperage 8.3A Dimensions (in): Length=23.2 width=17 height=17 Engine PD4000 4-stroke OHV single cylinder with forced air cooling...
  • Page 23: Generator Assembly And Mounting

    Move generator to a level surface to Generator is not on level prevent shutdown from surface. triggering. Oil is low Add or replace oil. Set the circuit breaker to the “on” Circuit breaker is off. position. Engine runs but If you are using an extension cord, there Bad connecting wires/cables.
  • Page 24 Figure 25 Figure 26 Figure 27 Figure 28 CHANGE THE CARBON-BRUSH...
  • Page 25 CHANGE THE AVR...
  • Page 26: Wiring Diagram

    WIRING DIAGRAM...
  • Page 27: Exploded View And Parts List

    EXPLODED VIEW AND PARTS LIST...
  • Page 28 Item Part Description Item Part Description 21100 Starter comp, recoil 90007 Casket, cylinder head GB5787-86 Flange bolt M6×8 92002 Pin, dowel, 10×16 12302 Grommet drain hole GB/T276-94 Radial ball bearing (6025) 12310 Fan, cover comp 11202 Plug, spark GB6177-86 Flange nut M14 15002 Lifter, valve 19005...
  • Page 30 Item Part Description Item Part Description Gasoline engine 14022 Washer 10100 Frame comp 14023 Collar 15002 Bottom rubber A 14014 Cushion 15003 Bottom rubber B 50010 Outlet pipeφ4.5×165 50012 Tube clip GB6177-86 Flange nut M8 GB802-88 Flange nut M6 14300 Fuel cock 41350 Cushion, frame...

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