Nordson MPS610D Product Manual
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Nordson MPS610D Product Manual

Nordson MPS610D Product Manual

Power supply with unicable
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MPS610D Power Supply
with Unicable
Customer Product Manual
Part 1061253B
Issued 1/06
To order parts call 866-885-1212.
For technical support call 800-524-1322.
This document is available on the Internet at http://emanuals.nordson.com/finishing
NORDSON CORPORATION • AMHERST, OHIO • USA

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  • Page 1 MPS610D Power Supply with Unicable Customer Product Manual Part 1061253B Issued 1/06 To order parts call 866-885-1212. For technical support call 800-524-1322. This document is available on the Internet at http://emanuals.nordson.com/finishing NORDSON CORPORATION • AMHERST, OHIO • USA...
  • Page 2 CoolWave is a trademark of Nordson Corporation. Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2003. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation.

  • Page 3: Table Of Contents

    ......UV Glossary ......Part 1061253B E 2006 Nordson Corporation...
  • Page 4 Table of Contents E 2006 Nordson Corporation Part 1061253B...

  • Page 5: Safety

    International Safety Standards to ensure that the instructions are included in equipment health and safety of the operator is protected at all documentation where appropriate. times. 1500136A Figure 1-1 Microwave UV Warning Part 1061253B E 2006 Nordson Corporation...

  • Page 6: Qualified Personnel

    Any approvals are trained to safely perform their assigned tasks. obtained for Nordson equipment will be voided if They are familiar with all relevant safety rules and instructions for installation, operation, and service regulations and are physically capable of are not followed.

  • Page 7: Personal Safety

    Referred to as near UV. protection. UV-V (400-450 nanometers) – visible UV Never expose any part of the body to direct or Exposure to UV radiation can result in indirect UV light. reddening of skin headaches sore eyes Part 1061253B E 2006 Nordson Corporation...

  • Page 8: First Aid

    Any excessive leakage will cause the system to 1 minute shutdown and the RF Detector fault will 30 seconds illuminate on the front of the power supply. 10 seconds 1 second 3000 First Aid E 2006 Nordson Corporation Part 1061253B...

  • Page 9: Ozone Gas

    If the person has difficulty breathing, oxygen may be administered provided that suitable apparatus and a trained operator are available. If breathing is weak or has ceased, artificial respiration should be started. Seek medical assistance. Part 1061253B E 2006 Nordson Corporation...

  • Page 10: Mercury Bulbs (Lamps)

    Do not store or handle bulbs near food or electrical equipment near the unit. beverages. Nordson Corporation will dispose of UV bulbs Should a fire occur, the operator must: free of charge provided the customer covers all 1. Switch the equipment off immediately.

  • Page 11: Safety Precautions While Servicing

    Safety Safety Precautions While Moving and Storage Servicing Moving or storing of the Nordson UV curing system must comply with all applicable local and state A qualified competent electrician must carry out all regulations. All electrical power and other services...
  • Page 12 Safety E 2006 Nordson Corporation Part 1061253B...

  • Page 13: Description

    Introduction How Does it Work? A microwave generator (magnetron) operating at The MPS610D power supply is used with the 2400 to 2500 MHz is used to excite a medium Nordson CoolWave ultraviolet microwave applied pressure mercury bulb installed in a lamphead.

  • Page 14: System Components

    RF levels above 5mW/cm are measured. Systems operated as standalone units require one RF detector per power supply unit. If multiple systems are networked then the master power supply unit must be connected to one RF detector. E 2006 Nordson Corporation Part 1061253B...
  • Page 15 System Components (Typical UV Curing System Setup) 1. Lampheads 4. Starter bulb 8. Power supplies 2. Ultraviolet bulb 5. Pressure switch 9. RF detector 3. Reflectors 6. Magnetrons 7. Tubing to external blowers for cooling Part 1061253B E 2006 Nordson Corporation...
  • Page 16 Description E 2006 Nordson Corporation Part 1061253B...

  • Page 17: Installation

    Inspection and Packaging See Figure 3-1 for power supply dimensions and clearance requirements. The Nordson CoolWave system has been carefully The power supply can be mounted on any tested, inspected, and packaged prior to shipping. horizontal surface.

  • Page 18: Rf Detector

    However, some applications and systems may (3.50 in) require an RF detector on each unit. Contact Ø4.0 mm (Ø0.16 in) your Nordson representative for more information. 12.7 mm 38.1 mm Mount the RF detector so that the antenna (0.50 in) (1.50 in)

  • Page 19: Electrical Installation Guidelines

    40 _C (104 _F). power input. Measure the incoming power source voltage from the main power supply. Make sure that the power source voltage matches the transformer tap settings. Part 1061253B E 2006 Nordson Corporation...

  • Page 20: Network Connections

    Table 3-3 IN1 and OUT1 Network Connectors Cable From Length (ft) Part Network OUT1 connector IN1 connector of 775031 of a unit the next unit E 2006 Nordson Corporation Part 1061253B...
  • Page 21 6. Main control board NOTE: Correct dip switch settings for the main control board are located in Tables 3-8 through 3-13. NOTE: Refer to Figure 3-7 for a photograph of main control boards manufactured before August 2004. Part 1061253B E 2006 Nordson Corporation...

  • Page 22: Output Connector Tb1

    Contact closes whenever there is a fault present on the system. 11, 12 Not Used 1500157A Figure 3-4 Output Connector TB1 and Input Connector TB2 - Located on the Rear Panel of the Power Supply E 2006 Nordson Corporation Part 1061253B...

  • Page 23: Input Connector Tb2

    0-10 Vdc about 3 ma, the lamphead power becomes the (ground) SETPOINT power. If remote variable power is not required, leave these terminals disconnected. Reversing the ground and signal wires can cause erratic system operation. Part 1061253B E 2006 Nordson Corporation...

  • Page 24: Remote Power Level Control

    Remote Power Level Control The 4-20 ma power level control can be modified to a 0-10 Vdc power level control if required. Contact your Nordson UV curing representative for more information on this conversion. Lamp Start-Up Timing Diagram for Remote Input Contact Closures See Figure 3-5.

  • Page 25: Cable Connections

    RF detector must be located in each chamber. Table 3-7 RF Detector Connections Cable From Length (ft) Part RF Detector CoolWave power RF detector 1061134 supply 775029 775050 775051 775052 Part 1061253B E 2006 Nordson Corporation...

  • Page 26: Main Control Board Standard Configurations

    Note: Digital/Analog jumper for light detector set to Digital for all single lamphead cable units. OPEN 1500063B Figure 3-7 Main Control Board Manufactured before August 2004 1. Main control board 3. Power supply address switch 4. 4-2 ma/0-10 Vdc Jumper 2. Dip switches E 2006 Nordson Corporation Part 1061253B...

  • Page 27: Control Board Dip Switches

    Open/Off = Front Panel configuration Off Closed/On = Front Panel Digital display Configures the control board for an LED only front panel or a number display on the front Open/Off = Front Panel has LEDs only panel. Part 1061253B E 2006 Nordson Corporation...

  • Page 28: Sw1 Dip Switch Configurations

    Display or Open/OFF Single = Yes = Open/OFF = Open/OFF = (Set Front Closed/ON Closed/ON Disabled Disabled Closed/ON = Panel to: All = No = Closed/ON = Closed/ON = Remote Open/OFF Open/OFF Enabled Enabled OPEN E 2006 Nordson Corporation Part 1061253B...

  • Page 29: Sw3 Control Board Dip Switches

    Closed/On = CAN Open/Off = 485 OFF (Not used) OFF (Not used) Digital OFF (Not used) OFF (Not used) Closed/On = Digital light detector in lamphead Open/Off = Analog light detector in lamphead Analog OPEN Part 1061253B E 2006 Nordson Corporation...

  • Page 30: Power Supply Address Switch

    SW1 and SW3 dipswitches in order for remote configuration to be used. 1. Connect input power to the power supply. 2. Place the front panel power switch to the ON position. The system display will go through a POWER UP TEST. E 2006 Nordson Corporation Part 1061253B...
  • Page 31 NOTE: If analog input is connection used to control the lamphead output, a jumper for 4-20 ma or 0-10 Vdc must be set on main control board. PWROFF Instruction to turn main power supply switch off Part 1061253B E 2006 Nordson Corporation...
  • Page 32 3-16 Installation E 2006 Nordson Corporation Part 1061253B...

  • Page 33: Operation

    UV equipment. Display and Controls See Figure 4-1 and refer to Table 4-1. Standby 1500110A Figure 4-1 CoolWave System Displays and Controls Part 1061253B E 2006 Nordson Corporation...
  • Page 34 LMPDLY is displayed and then LAMPON. NETWORK Sets system operation from the Local or front panel mode to a Remote or external device or controller. Digital Display Displays power levels, operation and fault messages. E 2006 Nordson Corporation Part 1061253B...

  • Page 35: Display Messages

    The unit will not restart until delay time expires. Lo (35%): 0-3 Volts (200 watts per inch) (4-8 ma) Med (65%): 4-5.5 Volts (400 watts per inch) (9-14 ma) Hi (100%): 6.5-10 Volts (600 watts per inch) (15-20 ma) Part 1061253B E 2006 Nordson Corporation...

  • Page 36: Fault Messages

    NOTE: Once the fault has been corrected a remote unit can be reset by either the front panel of the master unit or a host controlling the master unit. E 2006 Nordson Corporation Part 1061253B...

  • Page 37: Lamp Start-Up Timing Diagram

    10 seconds to warm up LAMP ON >100 ms pulse 8 seconds to stabilize Lamp Off Lamp to Standby Lamp to ON Lamp Off 1500003A Figure 4-2 Lamp Start Up Timing Diagram for Remote Input Contact Closures Part 1061253B E 2006 Nordson Corporation...

  • Page 38: Startup

    F LOCK will appear in the display. On the NETWORK selector, press Local. Set the NETWORK configuration. On the master unit’s NETWORK selector, press Local. On the remote units’ NETWORK Selector, press Remote. Continued... E 2006 Nordson Corporation Part 1061253B...
  • Page 39 (less than 7 in. W.C. static pressure) there will be a system fault and the message F PRSW will appear in the display. (Check for proper pressure with the appropriate instrumentation.) Continued... Part 1061253B E 2006 Nordson Corporation...
  • Page 40 On. 3. After approximately 10 more seconds and the unit(s) has stabilized at the set power level, LAMPON will appear in the display and the system is ready to run. E 2006 Nordson Corporation Part 1061253B...

  • Page 41: Remotely Operated Units

    There are many ways that the system can be configured to operate Remotely. By utilizing the power supply I/O the UV system can be controlled from a simple panel or fully automated to work in concert with a complete process. Contact a Nordson UV Curing representative for details.

  • Page 42: Shutdown

    NOTE: Typically the cooling fan will be controlled by the remote or host machine through the I/O of the UV System. Turn off the main power to all units. E 2006 Nordson Corporation Part 1061253B...

  • Page 43: Maintenance And Repair

    Use soap and water to wash all filter material that provides cooling to any part of your UV system. NOTE: Dirty filters can cause excessive heat, which will cause premature failure. Part 1061253B E 2006 Nordson Corporation...

  • Page 44: Replacement Procedures

    5. Using the old control board or the Installation section as a guide, configure the new main control board with the appropriate SW1 and SW3 dip switch settings, power supply address switch, remote analog jumper and digital/analog light detector jumper. E 2006 Nordson Corporation Part 1061253B...

  • Page 45: Fuses

    3. Make sure the safety cover is clean and free of NOTE: Some filter media can be washed and any debris. reused. Refer to the users’ manual for your blower. 4. Examine fan blades for contamination. Clean or replace if necessary. Part 1061253B E 2006 Nordson Corporation...
  • Page 46 Maintenance and Repair E 2006 Nordson Corporation Part 1061253B...

  • Page 47: Troubleshooting

    These procedures cover only the most common problems that you may encounter. If you cannot solve the problem with the information given here, contact your local Nordson representative for help. General Troubleshooting NOTE: If your unit does not start up, disconnect power to the unit then remove the cover and check the fuses.
  • Page 48 Reset the lamphead and restart the when unit is off system. If the problem still exists there may be a magnetron failure. Interlock Fault Open external interlock Check all system interlocks. Fault Message: F LOCK Continued... E 2006 Nordson Corporation Part 1061253B...
  • Page 49 Replace the cable if necessary. RF detector is detecting a high Check the lamphead screen for holes level of RF and tears. Replace the lamphead screen if necessary. Check to make sure the screen is securely fastened. Continued... Part 1061253B E 2006 Nordson Corporation...
  • Page 50 Filament in magnetron failed Replace the magnetron. 13. High current on the Short in unicable Replace the unicable. high voltage circuit Fault Message: F MAG Short in the magnetron Replace the magnetron. E 2006 Nordson Corporation Part 1061253B...

  • Page 51: Parts

    The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately.

  • Page 52: Power Supply

    S S FUSE, 2 amp, 250 volt - - - - - - S S FUSE, 3 amp, 250 volt 130200 S FAN, cooling, CoolWave 772214 S PCB, CONTROL, CoolWave, MPS610D 1060422 S PCB, DISPLAY, CoolWave 320265 S PCB, PHASE, CoolWave 320271...
  • Page 53 Parts REAR VIEW SIDE VIEW 1500142A Figure 7-1 CoolWave Power Supply and RF Detector Part 1061253B E 2006 Nordson Corporation...

  • Page 54: Cables

    25 ft CABLE, RF detector, 6/10 775050 50 ft CABLE, RF detector, 6/10 775051 75 ft CABLE, RF detector, 6/10 775052 100 ft CABLE, RF detector, 6/10 775031 NETWORK CABLE, 6 ft, 6/10 1500143A Figure 7-2 Cables E 2006 Nordson Corporation Part 1061253B...

  • Page 55: Recommended Spare Parts

    25 ft CABLE, RF detector, 6/10 775031 NETWORK CABLE, 6 ft, 6/10 775237 50/60 Hz CAPACITOR, 1.1 Mf, 2500 Volt, CoolWave 772214 FAN, cooling, CoolWave 1061253 MANUAL, MPS610D power supply with Unicable 1061255 MANUAL, CW610 lamphead with Unicable Part 1061253B E 2006 Nordson Corporation...
  • Page 56 Parts E 2006 Nordson Corporation Part 1061253B...

  • Page 57: Specifications

    Table 8-2 Power Line Current Line 60 Hz 50 Hz Amps @ Amps @ Amps @ Amps @ Amps @ Amps @ 380 Vac 440 Vac 480 Vac 380 Vac 440 Vac 480 Vac Part 1061253B E 2006 Nordson Corporation...

  • Page 58: Magnetron Current

    Magnetron Current UV Output Wattage vs Remote Input Current/VOltage System Drawings See Figures 8-2 through Figure 8-5 for the following system drawings. Figure 8-2: UV Connector Board Figure 8-3: IO Wiring Figure 8-4: System Schematic Figure 8-5: System Installation E 2006 Nordson Corporation Part 1061253B...
  • Page 59 Specifications NOT USED 1500009A Figure 8-2 UV Connector Board E 2006 Nordson Corporation Part 1061253B...
  • Page 60 Specifications 1500135A Figure 8-3 IO Wiring E 2006 Nordson Corporation Part 1061253B...
  • Page 61 Specifications 1500137A Figure 8-4 System Schematic E 2006 Nordson Corporation Part 1061253B...
  • Page 62 Specifications NOTE: THIS BOARD MANUFACTURED PRIOR TO AUG 2004 NOTE: Refer to the Installation section for correct main board settings. 1500144A Figure 8-5 System Installation E 2006 Nordson Corporation Part 1061253B...

  • Page 63: Uv Glossary

    Low-powered UV in the UVC band. Usually powered with several 100-watt power supplies or less instead of several 1000-watt power supplies. Nordson’s UV Star and CoolWave product lines are much higher in irradiance and energy density than actinic UV products.
  • Page 64 Exposure to a varying irradiance. It occurs when a lamp head passes over a substrate without pausing or when a substrate passes under a lamp head without pausing. E 2006 Nordson Corporation Part 1061253B...
  • Page 65 Low-powered UV in the UVC band. Usually powered with several 100-watt power supplies or less instead of several 1000-watt power supplies. Nordson’s UV Star and CoolWave product lines are much higher in irradiance and energy density than erythermal UV products.
  • Page 66 Low-powered UV in the UVC band. Usually powered with several 100-watt power supplies or less instead of several 1000-watt power supplies. Nordson’s UV Star and CoolWave product lines are much higher in irradiance and energy density than germicidal UV products.
  • Page 67 Refer to additive bulb. micrometer (mm) Unit of length equivalent to one millionth of a meter. microwave That part of the electromagnetic spectrum associated with the larger infrared waves and the shorter radio waves. Part 1061253B E 2006 Nordson Corporation...
  • Page 68 8-hour shift during a 40-hour week without producing an ill effect. Also refer to Threshold Limit Value. peak irradiance (peak The maximum irradiance measured over a sample period, measured power density) in joules/cm /sec or watts/cm E 2006 Nordson Corporation Part 1061253B...
  • Page 69 The tube is often placed in front of a UV lamp head and flooded internally with Nitrogen. Parts traveling through the tube are then safeguarded from exposure to the oxygen and ozone in the lamp head cooling air. Part 1061253B E 2006 Nordson Corporation...
  • Page 70 Used in electrode, ballast-based systems to vaporize the mercury. The starter puts a 3,000-4,000 volt potential across the bulb during start up and has an internal circuit that discontinues the potential when current is established. E 2006 Nordson Corporation Part 1061253B...
  • Page 71 400 nm. UVA represents the largest portion of UV energy and is commonly referred to as long UV. UVA is most responsible for skin aging and increased skin pigmentation. UVA is at the lower limit of sensitivity to the human eye. Part 1061253B E 2006 Nordson Corporation...
  • Page 72 One joule per second. watt density Refer to irradiance. waveguide Directs microwaves toward the bulb in microwave UV systems. wavelength The measured cycle length of a wave in the direction of propagation. E 2006 Nordson Corporation Part 1061253B...

  • Page 73: Declaration Of Conformity

    Edition Revised 7/12/04 SEMI F47-0200 This product has been manufactured according to good engineering practice. The product specified conforms to the directive and standards described above. Date: 26 May 2005 James W. Schmitkons Principal Engineer, UVGroup Nordson Corporation S Westlake, Ohio DOC15001A...

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