Nordson MPS410F Customer Product Manual
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Nordson MPS410F Customer Product Manual

Nordson MPS410F Customer Product Manual

Power supply with unicable
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MPS410F Power Supply
with Unicable
Customer Product Manual
Part 1074168A01
Issued 6/07
To order parts call 866-885-1212.
For technical support call 800-524-1322.
This document is available on the Internet at http://emanuals.nordson.com/finishing
NORDSON CORPORATION • AMHERST, OHIO • USA

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  • Page 1 MPS410F Power Supply with Unicable Customer Product Manual Part 1074168A01 Issued 6/07 To order parts call 866-885-1212. For technical support call 800-524-1322. This document is available on the Internet at http://emanuals.nordson.com/finishing NORDSON CORPORATION • AMHERST, OHIO • USA...
  • Page 2 CoolWave is a trademark of Nordson Corporation. Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2004. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation.

  • Page 3: Table Of Contents

    ......UV Glossary ......Part 1074168A01 E 2007 Nordson Corporation...
  • Page 4 Table of Contents E 2007 Nordson Corporation Part 1074168A01...

  • Page 5: Safety

    International Safety Standards to ensure that the instructions are included in equipment health and safety of the operator is protected at all documentation where appropriate. times. 1500136A Figure 1-1 Microwave UV Warning Part 1074168A01 E 2007 Nordson Corporation...

  • Page 6: Qualified Personnel

    Any approvals are trained to safely perform their assigned tasks. obtained for Nordson equipment will be voided if They are familiar with all relevant safety rules and instructions for installation, operation, and service regulations and are physically capable of are not followed.

  • Page 7: Personal Safety

    Referred to as near UV. protection. UV-V (400-450 nanometers) – visible UV Never expose any part of the body to direct or Exposure to UV radiation can result in indirect UV light. reddening of skin headaches sore eyes Part 1074168A01 E 2007 Nordson Corporation...

  • Page 8: First Aid

    2 mW/cm is detected. Any 30 seconds excessive leakage will cause the system to 10 seconds shutdown and the RF Detector fault will 1 second 3000 illuminate on the front of the power supply. E 2007 Nordson Corporation Part 1074168A01...

  • Page 9: Ozone Gas

    If the person has difficulty breathing, oxygen may be administered provided that suitable apparatus and a trained operator are available. If breathing is weak or has ceased, artificial respiration should be started. Seek medical assistance. Part 1074168A01 E 2007 Nordson Corporation...

  • Page 10: Mercury Bulbs (Lamps)

    Always keep a fire extinguisher approved for Nordson Corporation will dispose of UV bulbs electrical equipment near the unit. free of charge provided the customer covers all shipping costs associated with returning the Should a fire occur, the operator must: bulbs.

  • Page 11: Safety Precautions While Servicing

    Safety Safety Precautions While Moving and Storage Servicing Moving or storing of the Nordson UV curing system A qualified competent electrician must carry out all must comply with all applicable local and state electrical maintenance and servicing of this regulations. All electrical power and other services equipment.
  • Page 12 Safety E 2007 Nordson Corporation Part 1074168A01...

  • Page 13: Description

    Introduction The UV Curing System The system is designed to cure UV inks, adhesives, and coatings for numerous industrial The MPS410F power supply is used with the applications. Nordson CoolWave ultraviolet microwave applied curing system with a CW410 lamphead. The system consists of an individual 10-in.

  • Page 14: System Components

    The minimum ventilation requirement for each lamphead is 125% of the cooling air or 375 cfm @ 2-in. W.C. to properly evacuate the heat and ozone from the lamphead. E 2007 Nordson Corporation Part 1074168A01...
  • Page 15 1. Lamphead with external blower 5. Starter bulb 9. RF detector 2. Lamphead with internal blower 6. Magnetrons 10. Pressure switch 3. Reflectors 7. Tubing to external blowers for cooling Pressure switch 4. Ultraviolet bulb 8. Power supplies Part 1074168A01 E 2007 Nordson Corporation...
  • Page 16 Description E 2007 Nordson Corporation Part 1074168A01...

  • Page 17: Installation

    See Figure 3-1 for power supply dimensions and Inspection and Packaging clearance requirements. The power supply can be mounted on any The Nordson CoolWave system has been carefully horizontal surface. tested, inspected, and packaged prior to shipping. Power supplies can be stacked up to five units...

  • Page 18: Rf Detector

    However, some applications and systems may (3.50 in) require an RF detector on each unit. Contact Ø4.0 mm (Ø0.16 in) your Nordson representative for more information. 12.7 mm 38.1 mm Mount the RF detector so that the antenna (0.50 in) (1.50 in)

  • Page 19: Electrical Installation Guidelines

    Table 3-2 Power Line Current Line 60 Hz 50 Hz Amps @ Amps @ Amps @ Amps @ Amps @ Amps @ 200 Vac 210 Vac 240 Vac 200 Vac 210 Vac 240 Vac Part 1074168A01 E 2007 Nordson Corporation...

  • Page 20: Power Source

    The power supply can be configured to operate at 50 Hz or 60 Hz. See Figures 3-4 and 3-5 to see how the capacitors should be wired for each configuration. 1500061A 1500062A Figure 3-4 50 Hz Capacitors Figure 3-5 60 Hz Capacitors E 2007 Nordson Corporation Part 1074168A01...

  • Page 21: Network Connections

    Table 3-3 IN1 and OUT1 Network Connectors Cable From Length (ft) Part Network OUT1 connector IN1 connector of 775031 of a unit the next unit Network OUT1 connector IN1 connector of 1071854 of a unit the next unit Part 1074168A01 E 2007 Nordson Corporation...
  • Page 22 10. Unicable NOTE: Correct dip switch settings for the main control board are located in Tables 3-8 through 3-13. NOTE: Refer to Figure 3-12 for a photograph of main control boards manufactured before August 2004. E 2007 Nordson Corporation Part 1074168A01...

  • Page 23: Output Connector Tb1

    I/O terminals 11 and 12 of TB1 when the system requires lamphead cooling. This signal controls an external blower in specialized applications. For applications not using this signal, a mating connector is available to prevent accidental connection to pins 11 and 12. Contact your Nordson representative for more information.

  • Page 24: Input Connector Tb2

    Opening this input shuts down the power supply unit, sets the FAULT output, and External Interlock causes the F LOCK fault message to appear on the display. Chassis Ground Not Used Not used Not Used Not Used E 2007 Nordson Corporation Part 1074168A01...

  • Page 25: Lamp Start-Up Timing Diagram For Remote Input Contact Closures

    3. Press the On button to enable the UV light. The light will turn on instantly but will take approximately 8 seconds to stabilize. After the 8 seconds, the system ready output contact (TB1) will close. Part 1074168A01 E 2007 Nordson Corporation...

  • Page 26: Cable Connections

    Figure 3-10 Unicable connector fully installed Lamphead Table 3-6 Lamphead Cable Connections Cable From Length (ft) Part Unicable Power supply unit pp y Lamphead 775374 connector 775023 775375 775377 E 2007 Nordson Corporation Part 1074168A01...

  • Page 27: Rf Detector

    RF detector must be located in each chamber. Table 3-7 RF Detector Connections Cable From Length (ft) Part RF Detector CoolWave power RF detector 1061134 supply 775029 775050 775051 775052 Part 1074168A01 E 2007 Nordson Corporation...

  • Page 28: Main Control Board Standard Configurations

    2. Dip switches 4. Digital/Analog jumper (light detector) OPEN 1500063B Figure 3-12 Main Control Board Manufactured before August 2004 1. Main control board 3. Power supply address switch 4. 4-2 ma/0-10 Vdc Jumper 2. Dip switches E 2007 Nordson Corporation Part 1074168A01...

  • Page 29: Control Board Dip Switches

    Open/Off = Front Panel configuration Closed/On = Front Panel Digital display Configures the control board for an LED only front panel or a number display on the front panel. Open/Off = Front Panel has LEDs only Part 1074168A01 E 2007 Nordson Corporation...

  • Page 30: Sw1 Dip Switch Configurations

    Display or Open/OFF Single = Yes = Open/OFF = Open/OFF = (Set Front Closed/ON Closed/ON Disabled Disabled Closed/ON = Panel to: All = No = Closed/ON = Closed/ON = Remote Open/OFF Open/OFF Enabled Enabled OPEN E 2007 Nordson Corporation Part 1074168A01...

  • Page 31: Sw3 Control Board Dip Switches

    9 and A through F as locations. The switch must be set properly on the board. is used to identify the electronic address of the power supply if it is set up in a network. Part 1074168A01 E 2007 Nordson Corporation...

  • Page 32: Standalone Units

    When Remote Configuration (REM CFG) is remote 2 to 2, etc. disabled or OFF on the control board, the address must be set properly on the board. 1500118A Figure 3-15 Power Supply Address Switch on Main Control Board E 2007 Nordson Corporation Part 1074168A01...

  • Page 33: Remote Configuration Of Main Control Board

    Table 3-14 Panel Display Function Front Panel Button Description Magnetron #2/Local Press simultaneously for 3-5 seconds to enter configuration menu Set/Save Set choice/Advance to next field Up/Down Allows field choice selection Part 1074168A01 E 2007 Nordson Corporation...
  • Page 34 NOTE: If analog input is connection used to control the lamphead output, a jumper for 4-20 ma or 0-10 Vdc must be set on main control board. PWROFF Instruction to turn main power supply switch off E 2007 Nordson Corporation Part 1074168A01...

  • Page 35: Operation

    As a result, the startup procedures documented in this manual are strictly for the UV equipment. Display and Controls See Figure 4-1 and refer to Table 4-1. 1500119A Figure 4-1 CoolWave System Displays and Controls Part 1074168A01 E 2007 Nordson Corporation...

  • Page 36: Display Messages

    An Off command was received. The lamphead power is turned off. The message is present only for the cool down period, which is about 60 seconds. The unit will not restart until delay time expires. E 2007 Nordson Corporation Part 1074168A01...

  • Page 37: Fault Messages

    The 50/60 Hz capacitor jumpers are not set for the correct are not set frequency. properly FHDW Hardware and Miscommunication between control electronics and hardware software due to incompatible software versions. Contact a Nordson miscommunication representative. Part 1074168A01 E 2007 Nordson Corporation...

  • Page 38: Resetting A Fault

    NOTE: Once the fault has been corrected a remote unit can be reset by either the front panel of the master unit or a host controlling the master unit. E 2007 Nordson Corporation Part 1074168A01...

  • Page 39: Lamp Start-Up Timing Diagram

    10 seconds to warm up LAMP ON >100 ms pulse 8 seconds to stabilize Lamp Off Lamp to Standby Lamp to ON Lamp Off 1500003A Figure 4-2 Lamp Start Up Timing Diagram for Remote Input Contact Closures Part 1074168A01 E 2007 Nordson Corporation...

  • Page 40: Startup

    On. 3. After approximately 10 more seconds and the unit(s) has stabilized at the set power level, LAMPON will appear in the display and the system is ready to run. E 2007 Nordson Corporation Part 1074168A01...

  • Page 41: Remotely Operated Units

    There are many ways that the system can be configured to operate Remotely. By utilizing the power supply I/O the UV system can be controlled from a simple panel or fully automated to work in concert with a complete process. Contact a Nordson UV Curing representative for details.

  • Page 42: Shutdown

    NOTE: Typically the cooling fan will be controlled by the remote or host machine through the I/O of the UV System. Turn off the main power to all units. E 2007 Nordson Corporation Part 1074168A01...

  • Page 43: Maintenance And Repair

    Use soap and water to wash all filter material that provides cooling to any part of your UV system. NOTE: Unmaintained or dirty filters can cause excessive heat, which will cause premature failure. Part 1074168A01 E 2007 Nordson Corporation...

  • Page 44: Replacement Procedures

    5. Using the old control board or the Installation section as a guide, configure the new main control board with the appropriate SW1 and SW3 dip switch settings, power supply address switch, remote analog jumper and digital/analog light detector jumper. E 2007 Nordson Corporation Part 1074168A01...

  • Page 45: Fuses

    3. Make sure the safety cover is clean and free of NOTE: Some filter media can be washed and any debris. reused. Refer to the users’ manual for your blower. 4. Examine fan blades for contamination. Clean or replace if necessary. Part 1074168A01 E 2007 Nordson Corporation...
  • Page 46 Maintenance and Repair E 2007 Nordson Corporation Part 1074168A01...

  • Page 47: Troubleshooting

    These procedures cover only the most common problems that you may encounter. If you cannot solve the problem with the information given here, contact your local Nordson representative for help. General Troubleshooting NOTE: If your unit does not start up, disconnect power to the unit then remove the cover and check the fuses.
  • Page 48 Reset the lamphead and restart the when unit is off system. If the problem still exists there may be a magnetron failure. Interlock Fault Open external interlock Check all system interlocks. Fault Message: F LOCK Continued... E 2007 Nordson Corporation Part 1074168A01...
  • Page 49 Replace the cable if necessary. RF detector is detecting a high Check the lamphead screen for holes level of RF and tears. Replace the lamphead screen if necessary. Check to make sure the screen is securely fastened. Continued... Part 1074168A01 E 2007 Nordson Corporation...
  • Page 50 Fault Message: F CFG 15. System Miscommunication between the Verify the software versions at miscommunication control electronics and the system startup. Contact a Nordson hardware due to incompatible representative. Fault Message: software versions. F HDW E 2007 Nordson Corporation Part 1074168A01...

  • Page 51: Parts

    The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately.

  • Page 52: Power Supply

    B: The fuse kit part, 1053812, contains three 30 amp, 500 volt main fuses; one 160 microamp, 250 volt control board fuse; one two amp, 250 volt fuse for the filament transformer; and two three amp, 250 volt blower fuses. NS: Not Shown E 2007 Nordson Corporation Part 1074168A01...
  • Page 53 Parts 1500121A Figure 7-1 CoolWave Power Supply and RF Detector Part 1074168A01 E 2007 Nordson Corporation...

  • Page 54: Cables

    50 ft CABLE, RF detector, 6/10 775051 75 ft CABLE, RF detector, 6/10 775052 100 ft CABLE, RF detector, 6/10 775031 NETWORK CABLE, 6 ft, 6/10 1071854 NETWORK CABLE, 4 ft, 6/10 NS: Not Shown 1500122A Figure 7-2 Cables E 2007 Nordson Corporation Part 1074168A01...

  • Page 55: Specifications

    Figure 8-1: UV Connector Board Figure 8-2: IO Wiring Figure 8-3: System Schematic - CW-410F Figure 8-4: System Schematic - CW-410F, 50 Hz Figure 8-5: Motor Control Wiring, MPS410 50 Hz Figure 8-6: System Installation Part 1074168A01 E 2007 Nordson Corporation...
  • Page 56 Specifications E 2007 Nordson Corporation Part 1074168A01...
  • Page 57 Specifications NOT USED 1500009A Figure 8-1 UV Connector Board E 2007 Nordson Corporation Part 1074168A01...
  • Page 58 Specifications 1500135A Figure 8-2 IO Wiring E 2007 Nordson Corporation Part 1074168A01...
  • Page 59 Specifications Figure 8-3 System Schematic - CW-410F E 2007 Nordson Corporation Part 1074168A01...
  • Page 60 Specifications Figure 8-4 System Schematic - CW-410F, 50Hz E 2007 Nordson Corporation Part 1074168A01...
  • Page 61 Specifications Figure 8-5 Motor Control Wiring, MPS410 50 Hz E 2007 Nordson Corporation Part 1074168A01...
  • Page 62 (12.283 in) 280.00 mm (11.024 in) 654.00 mm (25.750 in) 374.00 mm (14.724 in) UNICABLE NOTE: Refer to the Installation section for correct main board settings. 200.50 mm (7.894 in) 1500064B Figure 8-6 System Installation E 2007 Nordson Corporation Part 1074168A01...

  • Page 63: Uv Glossary

    Low-powered UV in the UVC band. Usually powered with several 100-watt power supplies or less instead of several 1000-watt power supplies. Nordson’s UV Star and CoolWave product lines are much higher in irradiance and energy density than actinic UV products.
  • Page 64 Exposure to a varying irradiance. It occurs when a lamp head passes over a substrate without pausing or when a substrate passes under a lamp head without pausing. E 2007 Nordson Corporation Part 1074168A01...
  • Page 65 Low-powered UV in the UVC band. Usually powered with several 100-watt power supplies or less instead of several 1000-watt power supplies. Nordson’s UV Star and CoolWave product lines are much higher in irradiance and energy density than erythermal UV products.
  • Page 66 Low-powered UV in the UVC band. Usually powered with several 100-watt power supplies or less instead of several 1000-watt power supplies. Nordson’s UV Star and CoolWave product lines are much higher in irradiance and energy density than germicidal UV products.
  • Page 67 Refer to additive bulb. micrometer (mm) Unit of length equivalent to one millionth of a meter. microwave That part of the electromagnetic spectrum associated with the larger infrared waves and the shorter radio waves. Part 1074168A01 E 2007 Nordson Corporation...
  • Page 68 8-hour shift during a 40-hour week without producing an ill effect. Also refer to Threshold Limit Value. peak irradiance (peak The maximum irradiance measured over a sample period, measured power density) in joules/cm /sec or watts/cm E 2007 Nordson Corporation Part 1074168A01...
  • Page 69 The tube is often placed in front of a UV lamp head and flooded internally with Nitrogen. Parts traveling through the tube are then safeguarded from exposure to the oxygen and ozone in the lamp head cooling air. Part 1074168A01 E 2007 Nordson Corporation...
  • Page 70 Used in electrode, ballast-based systems to vaporize the mercury. The starter puts a 3,000-4,000 volt potential across the bulb during start up and has an internal circuit that discontinues the potential when current is established. E 2007 Nordson Corporation Part 1074168A01...
  • Page 71 400 nm. UVA represents the largest portion of UV energy and is commonly referred to as long UV. UVA is most responsible for skin aging and increased skin pigmentation. UVA is at the lower limit of sensitivity to the human eye. Part 1074168A01 E 2007 Nordson Corporation...
  • Page 72 One joule per second. watt density Refer to irradiance. waveguide Directs microwaves toward the bulb in microwave UV systems. wavelength The measured cycle length of a wave in the direction of propagation. E 2007 Nordson Corporation Part 1074168A01...
  • Page 73 The product specified conforms to the directives and standards described above. This product has been designed and manufactured to general and safety requirements: CAN/CSA--C22.2 NO. 61010.1, 2 Edition 7/12/04 UL61010A--1, 2 Edition Revised 7/12/04 Date: 23 May 2007 James W. Schmitkons Principal Engineer, UVGroup Nordson Corporation S Westlake, Ohio DOC15002A...

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