Nordson MPS610V Product Manual
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Nordson MPS610V Product Manual

Nordson MPS610V Product Manual

Power supply with unicable
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MPS610V Power Supply
with Unicable
Customer Product Manual
Part 1074164-02
Issued 1/20
To order parts call 866-885-1212.
For technical support call 800-524-1322.
This document is available on the Internet at http://emanuals.nordson.com/finishing
NORDSON CORPORATION • AMHERST, OHIO • USA

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  • Page 1 MPS610V Power Supply with Unicable Customer Product Manual Part 1074164-02 Issued 1/20 To order parts call 866-885-1212. For technical support call 800-524-1322. This document is available on the Internet at http://emanuals.nordson.com/finishing NORDSON CORPORATION • AMHERST, OHIO • USA...
  • Page 2 CoolWave is a trademark of Nordson Corporation. Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2004. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation.

  • Page 3: Table Of Contents

    ..UV Glossary ......Part 1074164A E 2007 Nordson Corporation...
  • Page 4 Table of Contents E 2007 Nordson Corporation Part 1074164A...

  • Page 5: Safety

    International Safety Standards to ensure that the instructions are included in equipment health and safety of the operator is protected at all documentation where appropriate. times. 1500136A Figure 1-1 Microwave UV Warning Part 1074164A E 2007 Nordson Corporation...

  • Page 6: Qualified Personnel

    Any approvals are trained to safely perform their assigned tasks. obtained for Nordson equipment will be voided if They are familiar with all relevant safety rules and instructions for installation, operation, and service regulations and are physically capable of are not followed.

  • Page 7: Personal Safety

    Referred to as near UV. protection. UV-V (400-450 nanometers) – visible UV Never expose any part of the body to direct or Exposure to UV radiation can result in indirect UV light. reddening of skin headaches sore eyes Part 1074164A E 2007 Nordson Corporation...

  • Page 8: First Aid

    2 mW/cm is detected. Any 30 seconds excessive leakage will cause the system to 10 seconds shutdown and the RF Detector fault will 1 second 3000 illuminate on the front of the power supply. E 2007 Nordson Corporation Part 1074164A...

  • Page 9: Ozone Gas

    If the person has difficulty breathing, oxygen may be administered provided that suitable apparatus and a trained operator are available. If breathing is weak or has ceased, artificial respiration should be started. Seek medical assistance. Part 1074164A E 2007 Nordson Corporation...

  • Page 10: Mercury Bulbs (Lamps)

    Do not store or handle bulbs near food or beverages. Nordson Corporation will dispose of UV bulbs Action in the Event of a free of charge provided the customer covers all shipping costs associated with returning the Malfunction bulbs.

  • Page 11: Safety Precautions While Servicing

    Safety Safety Precautions While Moving and Storage Servicing Moving or storing of the Nordson UV curing system A qualified competent electrician must carry out all must comply with all applicable local and state electrical maintenance and servicing of this regulations. All electrical power and other services equipment.
  • Page 12 Safety E 2007 Nordson Corporation Part 1074164A...

  • Page 13: Description

    Introduction How Does it Work? A microwave generator (magnetron) operating at The MPS610V power supply is used with the 2400 to 2500 MHz is used to excite a medium Nordson CoolWave ultraviolet microwave applied pressure mercury bulb installed in a lamphead.

  • Page 14: System Components

    RF levels above 5mW/cm are measured. Systems operated as standalone units require one RF detector per power supply unit. If multiple systems are networked then the master power supply unit must be connected to one RF detector. E 2007 Nordson Corporation Part 1074164A...
  • Page 15 System Components (Typical UV Curing System Setup) 1. Lampheads 4. Starter bulb 8. Power supplies 2. Ultraviolet bulb 5. Pressure switch 9. RF detector 3. Reflectors 6. Magnetrons 7. Tubing to external blowers for cooling Part 1074164A E 2007 Nordson Corporation...
  • Page 16 Description E 2007 Nordson Corporation Part 1074164A...

  • Page 17: Installation

    Power Supply Inspection and Packaging See Figure 3-1 for power supply dimensions and clearance requirements. The Nordson CoolWave system has been carefully The power supply can be mounted on any tested, inspected, and packaged prior to shipping. horizontal surface. Upon receipt, inspect the shipping materials and Power supplies can be stacked up to five units components for visible damage.

  • Page 18: Rf Detector

    However, some applications and systems may (3.50 in) require a RF detector on each unit. Contact Ø4.0 mm (Ø0.16 in) your Nordson representative for more information. 12.7 mm 38.1 mm Mount the RF detector so that the antenna (0.50 in) (1.50 in)

  • Page 19: Electrical Installation Guidelines

    40 _C (104 _F) power input. Measure the incoming power source voltage from the main power supply. Make sure that the power source voltage matches the transformer tap settings. Part 1074164A E 2007 Nordson Corporation...

  • Page 20: Network Connections

    Table 3-3 IN1 and OUT1 Network Connectors Cable From Length (ft) Part Network OUT1 connector IN1 connector of 775031 of a unit the next unit Network OUT1 connector IN1 connector of 1071854 of a unit the next unit E 2007 Nordson Corporation Part 1074164A...
  • Page 21 6. Main control board Note: Correct dip switch settings for the main control board are located in Tables 3-9 through 3-13. Note: Refer to Figure 3-7 for a photograph of main control boards manufactured before August 2004. Part 1074164A E 2007 Nordson Corporation...

  • Page 22: Output Connector Tb1

    Contact closes whenever there is a fault present on the system. 11, 12 Not Used 1500157A Figure 3-4 Output Connector TB1 and Input Connector TB2 - Located on the Rear Panel of the Power Supply E 2007 Nordson Corporation Part 1074164A...

  • Page 23: Input Connector Tb2

    3 ma, the lamphead power becomes the 0-10 Vdc SETPOINT power. If remote variable power is (ground) not required, leave these terminals disconnected. Reversing the ground and signal wires can cause erratic system operation. Part 1074164A E 2007 Nordson Corporation...

  • Page 24: Remote Power Level Control

    Remote Power Level Control The 4-20 ma power level control can be modified to a 0-10 volt power level control if required. Contact your Nordson UV curing representative for more information on this conversion. Lamp Start-Up Timing Diagram for Remote Input Contact Closures See Figure 3-5.

  • Page 25: Cable Connections

    Figure 3-7 Unicable connector fully installed Lamphead Refer to Table 3-6. Table 3-6 Lamphead Cable Connections Cable From Length (ft) Part Unicable Power supply unit pp y Lamphead 775374 connector P3 1059674 775375 755377 775380 Part 1074164A E 2007 Nordson Corporation...

  • Page 26: Rf Detector

    RF detector must be located in each chamber. Table 3-7 RF Detector Connections Cable From Length (ft) Part RF Detector CoolWave power RF detector 1061134 supply 775029 775050 775051 775052 E 2007 Nordson Corporation Part 1074164A...

  • Page 27: Main Control Board Standard Configurations

    Note: Digital/Analog jumper for light detector set to Digital for all single lamphead cable units. OPEN 1500063B Figure 3-9 Main Control Board Manufactured before 2004 1. Main control board 3. Power supply address switch 4. 4-2 ma/0-10 Vdc Jumper 2. Dip switches Part 1074164A E 2007 Nordson Corporation...

  • Page 28: Control Board Dip Switches

    Closed/On = Front Panel digital display Configures the control board for an LED only Open/Off = Front Panel has LEDs only front panel or a number display on the front panel. E 2007 Nordson Corporation Part 1074164A...

  • Page 29: Sw1 Dip Switch Configurations

    Display or Open/OFF Single = Yes = Open/OFF = Open/OFF = (Set Front Closed/ON Closed/ON Disabled Disabled Closed/ON = Panel to: All = No = Closed/ON = Closed/ON = Remote Open/OFF Open/OFF Enabled Enabled OPEN Part 1074164A E 2007 Nordson Corporation...

  • Page 30: Sw3 Control Board Dip Switches

    Closed/On = CAN Open/Off = 485 OFF (Not used) OFF (Not used) Digital OFF (Not used) OFF (Not used) Closed/On = Digital light detector in lamphead Open/Off = Analog light detector in lamphead Analog OPEN E 2007 Nordson Corporation Part 1074164A...

  • Page 31: Power Supply Address Switch

    SW1 and SW3 dipswitches in order for remote configuration to be used. 1. Connect input power to the power supply. 2. Place the front panel power switch to the ON position. The system display will go through a POWER UP TEST. Part 1074164A E 2007 Nordson Corporation...
  • Page 32 NOTE: If analog input is connection used to control the lamphead output, a jumper for 4-20 ma or 0-10 Vdc must be set on main control board. PWROFF Instruction to turn main power supply switch off E 2007 Nordson Corporation Part 1074164A...

  • Page 33: Operation

    UV equipment. Display and Controls Refer to Figure 4-1 and Table 4-1. Standby MPS 610V 1500006A Figure 4-1 CoolWave System Displays and Controls Part 1074164A E 2007 Nordson Corporation...

  • Page 34: Display Messages

    An Off command was received. The lamphead power is turned off. The message is present only for the cool down period, which is about 60 seconds. The unit will not restart until delay time expires. E 2007 Nordson Corporation Part 1074164A...

  • Page 35: Fault Messages

    NOTE: Once the fault has been corrected a remote unit can be reset by either the front panel of the master unit or a host controlling the master unit. Part 1074164A E 2007 Nordson Corporation...

  • Page 36: Lamp Start-Up Timing Diagram

    10 seconds to warm up LAMP ON >100 ms pulse 8 seconds to stabilize Lamp Off Lamp to Standby Lamp to ON Lamp Off 1500003A Figure 4-2 Lamp Start Up Timing Diagram for Remote Input Contact Closures E 2007 Nordson Corporation Part 1074164A...

  • Page 37: Startup

    F LOCK will appear in the display. On the NETWORK selector, press Local. Set the NETWORK configuration. On the master unit’s NETWORK selector, press Local. On the remote unit’s NETWORK Selector, press Remote. Continued... Part 1074164A E 2007 Nordson Corporation...
  • Page 38 (less than 7 in. W.C. static pressure) there will be a system fault and the message F PRSW will appear in the display. (Check for proper pressure with the appropriate instrumentation.) Continued... E 2007 Nordson Corporation Part 1074164A...
  • Page 39 On. 3. After approximately 10 more seconds and the unit(s) has stabilized at the set power level, LAMPON will appear in the display and the system is ready to run. Part 1074164A E 2007 Nordson Corporation...

  • Page 40: Remotely Operated Units

    There are many ways that the system can be configured to operate Remotely. By utilizing the power supply I/O the UV system can be controlled from a simple panel or fully automated to work in concert with a complete process. Contact a Nordson UV Curing representative for details.

  • Page 41: Shutdown

    NOTE: Typically the cooling fan will be controlled by the remote or host machine through the I/O of the UV System. Turn off the main power to all units. Part 1074164A E 2007 Nordson Corporation...
  • Page 42 4-10 Operation E 2007 Nordson Corporation Part 1074164A...

  • Page 43: Maintenance And Repair

    Use soap and water to wash all filter material that provides cooling to any part of your UV system. NOTE: Dirty filters can cause excessive heat, which will cause premature failure. Part 1074164A E 2007 Nordson Corporation...

  • Page 44: Replacement Procedures

    5. Using the old control board or the Installation section as a guide, configure the new main control board with the appropriate SW1 and SW3 dip switch settings, power supply address switch, remote analog jumper and digital/analog light detector jumper. E 2007 Nordson Corporation Part 1074164A...

  • Page 45: Fuses

    3. Make sure the safety cover is clean and free of NOTE: Some filter media can be washed and any debris. reused. Refer to the users’ manual for your blower. 4. Examine fan blades for contamination. Clean or replace if necessary. Part 1074164A E 2007 Nordson Corporation...
  • Page 46 Maintenance and Repair E 2007 Nordson Corporation Part 1074164A...

  • Page 47: Troubleshooting

    These procedures cover only the most common problems that you may encounter. If you cannot solve the problem with the information given here, contact your local Nordson representative for help. General Troubleshooting NOTE: If your unit does not start up, disconnect power to the unit then remove the cover and check the fuses.
  • Page 48 Reset the lamphead and restart the when unit is off system. If the problem still exists there may be a magnetron failure. Interlock Fault Open external interlock Check all system interlocks. Fault Message: F LOCK Continued... E 2007 Nordson Corporation Part 1074164A...
  • Page 49 Replace the cable if necessary. RF detector is detecting a high Check the lamphead screen for holes level of RF and tears. Replace the lamphead screen if necessary. Check to make sure the screen is securely fastened. Continued... Part 1074164A E 2007 Nordson Corporation...
  • Page 50 Replace the magnetron. 13. High current on Short in high-voltage cable Replace the high-voltage cable. high-voltage circuit Fault Message: F MAG Short in lamphead Inspect the wiring inside the lamphead. Magnetron has failed Replace the magnetron. E 2007 Nordson Corporation Part 1074164A...

  • Page 51: Parts

    The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately.

  • Page 52: Power Supply

    - - - - - - S S FUSE, 2 amp, 250 volt - - - - - - S FAN, cooling, CoolWave 772214 S PCB, CONTROL, CoolWave, MPS610V 1060421 S PCB, DISPLAY, CoolWave 320265 S PCB, PHASE, CoolWave 320271...
  • Page 53 Parts REAR VIEW SIDE VIEW 1500142A Figure 7-1 CoolWave Power Supply and RF Detector Part 1074164A E 2007 Nordson Corporation...

  • Page 54: Power Supply Cables

    25 ft CABLE, RF detector, 6/10 775050 50 ft CABLE, RF detector, 6/10 775051 75 ft CABLE, RF detector, 6/10 775052 100 ft CABLE, RF detector, 6/10 775031 NETWORK CABLE, 6 ft, 6/10 1500143A Figure 7-2 Power Supply Cables E 2007 Nordson Corporation Part 1074164A...

  • Page 55: Recommended Spare Parts

    25 ft CABLE, RF detector, 6/10 775031 NETWORK CABLE, 6 ft, 6/10 772237 50/60 Hz CAPACITOR, 1.1 Mf, 2500 Volt, CoolWave 775022 FAN, cooling, CoolWave 1061254 MANUAL, MPS610V power supply with Unicable 1061253 MANUAL, CW610 lamphead with Unicable Part 1074164A E 2007 Nordson Corporation...
  • Page 56 Parts E 2007 Nordson Corporation Part 1074164A...

  • Page 57: Specifications

    Refer to Table 8-2 13-49 _C (55-120 _F) Ambient Temperature Table 8-2 Current Draw Line 60 Hz 50 Hz Amps @ 440 Vac Amps @ 480 Vac Amps @ 380 Vac Amps @ 400 Vac Part 1074164A E 2007 Nordson Corporation...

  • Page 58: Magnetron Current

    Magnetron Current UV Output Wattage vs Remote Input Current/Voltage System Drawings See Figures 8-2 through Figure 8-5 for the following system drawings. Figure 8-2: UV Connector Board Figure 8-3: IO Wiring Figure 8-4: System Schematic Figure 8-5: System Installation E 2007 Nordson Corporation Part 1074164A...
  • Page 59 Specifications NOT USED 1500009A Figure 8-2 UV Connector Board E 2007 Nordson Corporation Part 1074164A...
  • Page 60 INPUT (SOURCE 24 VDC, 15 MA) INPUT COMMON INTERLOCK INPUT (SOURCE 24 VDC, 15 MA) MPS INPUTS PLC O.C. OUTPUTS INPUTS TYPICAL INPUT WIRING - PLC OPEN COLLECTOR OUTPUTS 1500135A Figure 8-3 IO Wiring E 2007 Nordson Corporation Part 1074164A...
  • Page 61 INTERCONNECT PRESSURE READY CONN5-3 SWITCH CONN3-1 CONN5-6 CABLE SHIELD EXT. INTERLOCK REMOTE BLOWER SHIELD/DRAIN CONN9-3 4-20mA FAULT CONN9-4 STARTER BALLAST BULB CONN7-2 SERIAL COM. SERIAL COM. SHIELD/DRAIN LAMP HEAD 1500137A Figure 8-4 System Schematic E 2007 Nordson Corporation Part 1074164A...
  • Page 62 Specifications NOTE: THIS BOARD MANUFACTURED PRIOR TO AUG 2004 NOTE: Refer to the Installation section for correct main board settings. 1500144A Figure 8-5 System Installation E 2007 Nordson Corporation Part 1074164A...

  • Page 63: Uv Glossary

    Low-powered UV in the UVC band. Usually powered with several 100-watt power supplies or less instead of several 1000-watt power supplies. Nordson’s UV Star and CoolWave product lines are much higher in irradiance and energy density than actinic UV products.
  • Page 64 Exposure to a varying irradiance. It occurs when a lamp head passes over a substrate without pausing or when a substrate passes under a lamp head without pausing. E 2007 Nordson Corporation Part 1074164A...
  • Page 65 Low-powered UV in the UVC band. Usually powered with several 100-watt power supplies or less instead of several 1000-watt power supplies. Nordson’s UV Star and CoolWave product lines are much higher in irradiance and energy density than erythermal UV products.
  • Page 66 Low-powered UV in the UVC band. Usually powered with several 100-watt power supplies or less instead of several 1000-watt power supplies. Nordson’s UV Star and CoolWave product lines are much higher in irradiance and energy density than germicidal UV products.
  • Page 67 Refer to additive bulb. micrometer (mm) Unit of length equivalent to one millionth of a meter. microwave That part of the electromagnetic spectrum associated with the larger infrared waves and the shorter radio waves. Part 1074164A E 2007 Nordson Corporation...
  • Page 68 8-hour shift during a 40-hour week without producing an ill effect. Also refer to Threshold Limit Value. peak irradiance (peak The maximum irradiance measured over a sample period, measured power density) in joules/cm /sec or watts/cm E 2007 Nordson Corporation Part 1074164A...
  • Page 69 The tube is often placed in front of a UV lamp head and flooded internally with Nitrogen. Parts traveling through the tube are then safeguarded from exposure to the oxygen and ozone in the lamp head cooling air. Part 1074164A E 2007 Nordson Corporation...
  • Page 70 Used in electrode, ballast-based systems to vaporize the mercury. The starter puts a 3,000-4,000 volt potential across the bulb during start up and has an internal circuit that discontinues the potential when current is established. E 2007 Nordson Corporation Part 1074164A...
  • Page 71 400 nm. UVA represents the largest portion of UV energy and is commonly referred to as long UV. UVA is most responsible for skin aging and increased skin pigmentation. UVA is at the lower limit of sensitivity to the human eye. Part 1074164A E 2007 Nordson Corporation...
  • Page 72 One joule per second. watt density Refer to irradiance. waveguide Directs microwaves toward the bulb in microwave UV systems. wavelength The measured cycle length of a wave in the direction of propagation. E 2007 Nordson Corporation Part 1074164A...
  • Page 73 Product: Cool Wave, Cool Wave 2 and Cool Wave 2 Plus Models: CW-610V, CW2-610V, CW2+-610V, CW2I-610V, CW2+I-610V CW2-410V, CW2+-410V, CW2I-410V, CW2+I-410V Description: Applicable Directives: Standards Used for Compliance: Product Certificates: Quality System Certificate – ISO9000 through...

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