Intertek Tasman 40000 insert Operating & Installation Instructions Manual

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OPERATING & INSTALLATION INSTRUCTIONS

14142

Tasman 40,000

Insert Model

Please read this entire manual before installation and use of this pellet fuel burning room

heater. Failure to follow these instructions could result in property damage, bodily injury or

even death.

Contact your local building officials about restrictions and installation inspection

requirements in your area.

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Inca Metal Cutting

#100 – 11091 Bridgeport Road

Richmond, B.C. V6X 1T3

Canada

PELLET STOVE

Tasman 40,000

Free Standing

Model

Table of Contents

Troubleshooting

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Summary of Contents for Intertek Tasman 40000 insert

Page 1 PELLET STOVE OPERATING & INSTALLATION INSTRUCTIONS 14142 Tasman 40,000 Free Standing Tasman 40,000 Model Insert Model Please read this entire manual before installation and use of this pellet fuel burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death.
Page 2: Table Of Contents
TABLE OF CONTENTS Introduction..................... 3 Safety Information ..................4 - 5 Specifications....................6 Dimensions ....................6 - 7 Operating Instructions................8 - 12 Thermostat Installation ................. 13 Clearances to Combustibles..............14 - 15 Installing Your Room Heater..............16 - 24 Mobile Home Installations................
Page 3: Introduction
INTRODUCTION Thank you for purchasing the Tasman 40,000 pellet stove. The Tasman 40,000 is available as an insert or a freestanding stove. The Tasman 40,000 has been tested and listed for installation in residential, mobile homes and alcove installations. This heater has been certified to ASTM E1509-04 Standard Specification for Room Heaters, Pellet Fuel-Burning Type.
Page 4: Safety Information
SAFETY INFORMATION Be sure to read the entire owner’s manual prior to installing and operating this pellet fuel burning heater. Failure to follow these instructions could result in property damage, bodily injury or even death. This stove’s exhaust system works with negative combustion chamber pressure and a slight positive chimney pressure, it is extremely important to ensure that the exhaust system be sealed and airtight.
Page 5 SAFETY INFORMATION (continued) Do not operate your stove if you smell smoke coming from it. Turn it off, monitor it and call your dealer. Repair and servicing of your stove may only be done by a qualified technician. Disconnect the power cord before performing any maintenance or repair. NOTE: Turning the stove to "off"...
Page 6: Specifications
SPECIFICATIONS Heating Specifications: Burn Rate…………………………………*40,000 btu/hr or 4.8 lbs. of fuel per hour Hopper Capacity………………………….50 lbs. Heating Efficiency………………………..*75-79% *Depends on quality and heating value of pellet fuel. DIMENSIONS Figure 1...
Page 7 DIMENSIONS The minimum installation dimensions, of the insert opening, are 22” (558.80 mm) wide x 22-3/4” (578 mm) high x 17-1/2” (444.50 mm) deep. Figure 2 15”...
Page 8: Operating Instructions
OPERATING INSTRUCTIONS Filling the Hopper This pellet stove is available as a freestanding unit or as an insert, therefore there is a different method of filling the hopper for each type of unit. To open the hopper lid, on the insert, pull slightly forward and up. To open the hopper lid on the freestanding unit simply lift up.
Page 9 OPERATING INSTRUCTIONS To Start up a Hot Stove If the stove is warm at re-start, the On/Off button must be pressed down and held for 2 seconds or more until the Heat Level light is lit. When first starting a new pellet stove, or when you completely empty the hopper of pellets, you can press and hold the AUGER button to get the pellets into the burn pot quicker.
Page 10 OPERATING INSTRUCTIONS Control Board Functions T-STAT/Manual Control: The mode button selects the pellet stove operation to either T-Stat or Manual. Set to Manual to be able to manually select the heat settings and controls. If you have a remote thermostat attached and wish to have the pellet stove controlled by the thermostat, set to T-STAT to operate the pellet stove in variable heat mode.
Page 11 convection fan speed will also increase with the heat level setting. When the light is flashing during the start up cycle the heat level button will not respond to the adjustments. When the light is solid, indicating the start up cycle is finished, it will then respond (only in manual mode).
Page 12: Operating Instructions
OPERATING INSTRUCTIONS Figure 3 Control Panel Open Door If the door is opened, while the unit is operating, it must be closed within 30 seconds or the unit will go into vacuum error mode. If this happens, close the door, turn the control panel switch to "OFF"...
Page 13: Thermostat Installation
THERMOSTAT INSTALLATION An optional thermostat is available for use with this unit. A thermostat can help you maintain a constant room temperature. A milli-volt thermostat is required. NOTE: Your thermostat should be installed by an authorized dealer or service person. To Install Thermostat: ...
Page 14: Clearances To Combustibles
CLEARANCES TO COMBUSTIBLES INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER. When the unit is being installed on a combustible floor a 1/2" thick non-combustible hearth pad must be installed under the unit. The pad must extend at least the width of the appliance and at least the depth of the appliance plus 6"...
Page 15: Clearances To Combustibles
CLEARANCES TO COMBUSTIBLES Mantle Clearances to Combustibles A combustible mantle may be installed if its dimensions fall within the chart below. Figure 7 Mantle Depth Mantle Height from Floor 10” (254 mm) 40” (1016 mm) 8-7/8” (222 mm) 39” (991 mm) 7-13/16”...
Page 16: Installing Your Room Heater
INSTALLING YOUR ROOM HEATER Your first step is to decide where to install your pellet stove. In order to get the best use of circulated heat we recommend too install it in a large open room centrally located in the house. Next it is very important to check that clearances to combustibles are maintained, these can be found on page 14 &...
Page 17 INSTALLING YOUR ROOM HEATER HORIZONTAL EXHAUST VENT INSTALLATION 1. Locate your appliance in a location which meets the requirements of this manual and where it does not interfere with the house framing, wiring, etc.. 2. Install a non-combustible hearth pad underneath the unit. This pad should extend at least 6”...
Page 18 HORIZONTAL EXHAUST VENT INSTALLATION (continued) Figure 8 Figure 9...
Page 19 FREESTANDING INTERIOR VERTICAL INSTALLATION 1. Choose the location for your pellet stove, see item 1 of the Horizontal Exhaust Vent Installation (page 17) for help in determining the correct location. 2. Install the non-combustible hearth pad. 3. Place your pellet stove on the hearth pad and locate the unit in manner that will leave the exhaust vent with a minimum of 3”...
Page 20 FREESTANDING EXTERIOR VERTICAL INSTALLATION 1. Follow steps 1 – 5 from previous page. 2. Locate the center of the exhaust pipe, at the back of the unit. Line up the center with the same spot on the exterior wall a cut a 7” (175 mm) diameter hole through the wall.
Page 21 SELKIRK DIRECT-TEMP VENT SYSTEM FOR PELLET APPLIANCES Images courtesy of Selkirk...
Page 22 SELKIRK DIRECT-TEMP VENT SYSTEM FOR PELLET APPLIANCES Images courtesy of Selkirk UP & OUT HORIZONTAL TERMINATION KIT Figure 12...
Page 23 SELKIRK DIRECT-TEMP VENT SYSTEM FOR PELLET APPLIANCES Images courtesy of Selkirk STRAIGHT OUT HORIZONTAL TERMINATION KIT Figure 13...
Page 24 SELKIRK DIRECT-TEMP VENT SYSTEM FOR PELLET APPLIANCES Images courtesy of Selkirk THROUGH THE ROOF VERTICAL TERMINATION KIT Figure 14...
Page 25: Mobile Home Installations
MOBILE HOME INSTALLATION Mobile home installation should be done in accordance with the Manufactured Home and Safety Standard (HUD), CFR 3280, Part 24. In order for this unit to be installed in a mobile home the following criteria must be met: ...
Page 26: Insert Pellet Stove
INSERT PELLET STOVE The pellet stove is also available as an insert. There is a small amount of assembly required when installing this model. The steps are as follows: Note: The shroud must be installed before unit is set into its final position. Step 1: Shroud Side Facing the back of the unit take the left shroud side piece (no control panel hole) and fasten, as shown, with 2 screws provided.
Page 27 INSERT PELLET STOVE (continued) Step 3: Shroud Top Facing the back of the unit take the top shroud side piece and fasten, as shown, with 4 screws provided. Figure 18 Step 4: Control Board Take the control board and insert it from the back of the right shroud side (facing front of unit).
Page 28: Insert Pellet Stove
INSERT PELLET STOVE (continued) Air Inlet Exhaust Cap Installation into a Masonry Fireplace: 1. Have the masonry chimney inspected by a certified chimney sweep or installer to determine its structural Steel Plate or Flashing condition. 2. Determine the amount of venting required to reach the top of the chimney and then add 14”...
Page 29: Vent Termination Locations
Figure 21 VENT TERMINATION LOCATIONS Letter Minimum Clearance Description 24" (60 cm) Above grass, top of plants wood, or any other combustible material. 48" (122 cm) From beside/below any door or window that may be opened. 24" (60 cm) From any door or window that may be opened. 24"...
Page 30: Maintenance
MAINTENANCE FAILURE TO CLEAN AND MAINTAIN THIS UNIT AS INDICATED MAY RESULT IN POOR PERFORMANCE AND HAZARDOUS SITUATIONS. NEVER CLEAN THE UNIT WHEN HOT. Burn Pot Note: Let the unit cool to room temperature before inspecting the burn pot. Inspect the burn pot regularly to check that the holes have not become plugged. If necessary clean thoroughly.
Page 31 MAINTENANCE - continued Ash Removal - Freestanding Unit If left neglected ashes will eventually fill the ash pan. Remove the ashes periodically to avoid unnecessary ash build up. Ash removal is as follows: 1. Let fire run out and unit cool to room temperature. 2.
Page 32 MAINTENANCE - continued Cleaning Heat Exchanger Tubes – Your unit is designed with a built in heat exchanger tube cleaner. This should be used every 2 or 3 days to remove ash build up on the heat exchanger tubes, which can reduce heat transfer. The handle, for the heat exchanger tube cleaner, is located inside the firebox.
Page 33: Maintenance
MAINTENANCE - continued Chimney Cleaning: 1. Creosote Formation – When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue, as a result creosote residue accumulates on the chimney lining.
Page 34: Optional Accessories
OPTIONAL ACCESSORIES This pellet stove is available with an optional firebox decorative liner as well as a ceramic log set. Decorative Liner Installation: 1. Install the center panel, be sure to line up the hole with the drop tube. 2. Install the left and right panels. Left Panel Right Panel Figure 27...
Page 35: Troubleshooting
TROUBLE SHOOTING See figure 26, page 32, for component locations. Condition 1: The unit will not light.  Check that the unit is plugged in and that the wall outlet has power.  Unplug the unit then check all electrical connections against the Wiring Diagram in this manual.
Page 36: Trouble Shooting
TROUBLE SHOOTING Condition 5: Igniter will not light fuel.  Check electrical connections (including fuse) to the igniter.  Check the igniter tube, which touches the burn pot, is not plugged with ash. If it is plugged remove the debris (be sure to wait until everything has cooled to room temperature).
Page 37 TROUBLE SHOOTING Condition 8: The stove will not shut off.  Ensure that the room thermostat (if a thermostat is used) is turned down below the room temperature.  Disconnect one of the wires to the exhaust temperature sensor, the unit should then shut off.
Page 38 TROUBLE SHOOTING SARANAC & WESTPOINT PELLET STOVES TROUBLE SHOOTING DURING THE START UP CYCLE: *WE RECOMMEND PUTTING A HANDFUL OF PELLETS IN THE POT WHEN STARTING YOUR PELLET STOVE TO AID WITH IGNITION.  Auger motor not feeding:  Start up cycle should be 5 second on & 11 seconds off ...
Page 39  If the fan works then it is NOT a problem with the fan, DO NOT CHANGE THE FAN.  Check the low limit switch; wiggle it on start up to see if the fan kicks in.  If that does not work then once the stove is warm bypass the low limit switch (see attached Figure 1).
Page 40  If it does not stop then disconnect power to the stove and plug in fan direct.  If it still cycles then it is a bad fan and must be replaced.  If it does not cycle when plugged in direct then change the board. TROUBLE SHOOTING DURING THE RUN CYCLE: *THE QUALITY OF PELLETS YOU USE WILL DIRECTLY INFLUENCE THE PERFORMANCE OF YOUR STOVE.
Page 41: Troubleshooting
 That being said, if the stove continually trips the high limit switch before getting up to unsafe heat then check the convection fan by disconnecting power to the stove and plugging the fan in direct.  If the fan cuts out while plugged in direct then change the fan. ...
Page 42: Circuit Board Auger Timing
CIRCUIT BOARD AUGER TIMING SARANAC CIRCUIT BOARD #1A MODE: A *8 SECOND CYCLE SETTING TIME ON TIME OFF START UP PIN POSITION LEVEL 1 LEVEL 2 LEVEL 3 LEVEL 4 LEVEL 5 MODE: B (SHOULD SHIP IN THIS MODE) *8 SECOND CYCLE SETTING TIME ON TIME OFF...
Page 43: Wiring Diagram
WIRING DIAGRAM...
Page 44: Replacement Parts List
REPLACEMENT PARTS Contact an authorized Inca Metal pellet stove dealer to obtain any of these parts. Never use substitute materials. Use of non-approved parts can result in poor performance and possible safety hazards as well as voiding the Warranty. Item Part # control panel circuit board SPSS 1007...
Page 45: Warranty
LIMITED 5 YEAR WARRANTY Products manufactured by Inca Metal Cutting Ltd (“Inca Metal”) are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. Once assembled the complete fireplace is thoroughly inspected by a qualified technician, before packaging, to ensure that you, the customer, receives the quality product that you expect from Inca Metal.
Page 46 Important note: Burning anything other than high quality wood pellets that meet A.P.F.I. specifications may cause stove damage and could void the warranty. Inca stresses that only high quality premium pellets should be burnt in our stoves! Inca Metal Ltd. is not responsible for the performance of any stove that is being run on poor quality pellets.
Page 47: Warranty
This warranty defines the obligations and liability of Inca Metal with respect to the Inca Metal fireplace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. Inca Metal neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product.
Page 48: Installation Information Sheet
INSTALLATION INFORMATION SHEET The following page must be filled out by the installer when the unit is installed for warranty purposes and future reference. Failure to properly fill out this sheet will void all future warranties. NAME OF NAME OF OWNER: DEALER: ADDRESS:...
Page 49: Service & Maintenance Log
SERVICE AND MAINTENANCE LOG SERIAL # OF STOVE:_______________ DATE SERVICED PERFORMED BY DESCRIPTION OF SERVICE 12/2009...

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Tasman 40000 free standing