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Summary of Contents for Kettler 8881‐900
- Page 1 Assembly Instructions Model # 8881‐900 Recommended for children up to 75 lbs, ages 4‐7 Racer by KETTLER® 1355 London Bridge Road ∙ Virginia Beach, VA 23453 ∙USA www.kettlerusa.com parts@kettlerusa.com ...
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Page 2: For Your Safety
Read these instructions carefully before assembling the product or using it for the first time. They contain important information for your safety and for the correct use and maintenance of this product. Keep the instructions in a safe place for information or for ordering spare parts. WARNING –*TO AVOID SERIOUS INJURY* Adult supervision required. Never use near steps, slopes, driveways, hills, roadways, alleys, or swimming pool areas. Always wear shoes. Never use near motor vehicles. Never allow more than one rider. The use of protective gear and safety helmet is highly recommended. Riders should always wear a properly fitted helmet that complies with Consumer Product Safety Commission (CPSC) Standard 16 CFR 1203. Adult assembly required. Caution! Adult Assembly Required. This package contains small parts. Keep away from children until assembled. This product has been designed in accordance with the latest standards of safety and subjected to constant quality monitoring. The data gained from this quality process is then incorporated in the development of our products. For this reason, we reserve the right to make changes in design and technology in order to offer our customers products of the highest standard of quality at all times. For your safety ■ This pedal car should be used for its intended purpose only, i.e. one (1) child only. It should not be used in any other way, as this may be dangerous. The manufacturer cannot be held liable for damage or injury caused by incorrect use. ■ This product is a toy and is not suitable for use in traffic or on public roads. ■ Always keep a watchful eye on your child in order to avoid risks by thoughtless and hasty move‐ ments. ■ Please care for the fact that the pedal car is only used on safe ground. ■ This product is suitable for children between 4‐7 years and less than 75 lbs. Excessive weight may cause a hazardous or unstable condition. ■ The pedal car does not contain lights. Its use in the dark is dangerous. ... - Page 3 this has been done. If any parts require replacement, use only original spares manufactured by KETTLER®. Use of the Toy ■ Ensure that the pedal car is not used until it has been properly assembled and checked by an adult person. ■ Do not transport any objects on the pedal car. ■ Always adjust the use of the pedal car to the conditions encountered. ■ Pedal car do not possess a continuously effective brake system. Therefore, safeguard the pedal car against rolling away when parking it. Never park the pedal car unattended with a child on it! ■ Instruct your child how to use the vehicle correctly and draw attention to possible sources of danger. ■ Although dangerous situations are unlikely to occur if the product is used correctly, children at play should, if possible, be supervised. ■ Please bear in mind that there is always a danger of children injuring themselves while using swings, climbing frames,toy vehicles or similar equipment. ■ When children are at play, situations may arise which cannot be predicted by the manufacturer and for which he cannot be held responsible. ■ Before use, always check all screws and plug‐in connections as well as respective safety devices fit correctly. ■ Never use corrosive or abrasive substances to clean the pedal car. Never use substances which may cause pollution of the environment. ■ For models with pneumatic tires: Due to the nature of materials used in pneumatic tires, it is not recommended for the product to be left in any one place for too long where solvents or other chemicals, i. e. oil, may lie. This may result in a chemical reaction, which could cause the tires to mark the surface such as a vinyl flooring. If in doubt put something underneath the wheels to cover the floor. Ensure that air pressure in the tires is correct; if air pressure is too low this increases wear, and makes riding the pedal car more difficult! ■ Lubricate the bearing sleeves of the wheels and the handlebars with a few drops of oil every two or three months. Assembly of the toy vehicle ■ Please ensure that the vehicle will only be used for playing when assembly has been carried out correctly, and checked, by an adult. ...
- Page 4 ■ Bolt all the parts together loosely at first, and check that they have been assembled correctly. Tighten the locknuts by hand until resistance is felt, then use wrench to finally tighten nuts completely against resistance (locking device). Then check that all screw connections have been tightened firmly. Attention: once locknuts have been unscrewed they no longer function correctly (the locking device is destroyed), and must be replaced. ■ When assembling plastic grips: The grips can be pushed onto the handlebars more easily if they are first soaked in warm water. ■ Please keep original packaging of this article, so that it may be used for transport at a later date, if necessary. ■ For technical reasons, we reserve the right to carry out preliminary assembly work (e.g. addition of tubing plugs). List of spare parts page 19 When ordering spare parts, always state the full article number, spare‐part number, the quantity required. Example order: Model # 8881‐900/ spare‐part no. 6181.21.00/ 1 piece Please keep original packaging of this article, so that it may be used for transport at a later date, if necessary. Goods may only be returned after prior arrangement and in (internal) packaging, which is safe for transportation, in the original box if possible. It is important to provide a detailed defect description / damage report! Important: spare part prices do not include fastening material; if fastening material (bolts, nuts, washers etc.) is required, this should be clearly stated on the order by adding the words „with fastening material“. Waste Disposal Racer by KETTLER® products are recyclable. At the end of its useful life please dispose of this article correctly and safely (local refuse sites). ...
- Page 5 AGAINST DEFECTS IN MATERIAL SET OUT BELOW: This Racer by Kettler® Limited Warranty applies to products sold through the Racer by Kettler® Authori- zed Dealer Network to the original retail purchaser and authenticated by proof of purchase from a retailer located in the United States.
- Page 7 Checklist Picture Similar Ø 8/20 Ø 8/16 M 5 X 53 M 5 X 45 M 5 X 30 M 5 X 27 3, 9 X 16mm...
- Page 8 M5x45 M5x45 M5x45...
- Page 10 M5x30 M5x27...
- Page 11 M5x53 M5x45 M5x45 M5x45 Ø 8/20...
- Page 12 3, 9x16mm...
- Page 14 M5x30...
- Page 15 Seat Adjustment...
- Page 16 Detaching for Repairs and Chain Tightening Remove seat Unscrew upper chain cover in location B Remove upper cover Unscrew lower cover in location A and remove...
- Page 17 Chain Tightening and Re-Attachment Loosen 4 screws and nuts at location A Slide pedal sprocket forward (B) and tighten screws (A) simultaneously to tighten chain If chain is off, slide pedal sprocket back (C) and place chain on sprockets, then tighten chain.
- Page 18 Spare parts drawing for Racer Air Pedal Car 8881-900...
- Page 19 8881‐540#21 clamp,pedal crank bearing 8881‐540#22 clutch lever 8881‐540#23 plug 8881‐540#25 axle 8881‐740#26 chain 8881‐540#27 axle bearing 8881‐540#28 clamp,axle bearing 8881‐540#29 brake lever 8881‐540#30 brake grip 8881‐540#31 clamp for brake lever 8881‐540#32 pedal crank 8881‐540#33 adjustment mechanism 8881‐540#34 tie rod cover,right 8881‐540#35 tie rod cover,left 8881‐540#36 hubcap 8881‐740#40 front frame 6181.21.01 rear frame 6181.21.02 hardware bag (not shown) 217.02 ©2010 Racer by KETTLER®. All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form, or by any means, such as electronic, mechanical, photocopying or otherwise, without the prior written permission of KETTLER®.