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Summary of Contents for Columbia CEG-C
- Page 1 CEG-C CEG-C CEG-C CEG-C CEG-C GAS FIRED BOILERS FOR STEAM HEATING Columbia Boiler Company Main Offices and Factory: Pottstown, PA...
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Page 2: Table Of Contents
General Instructions ..................Pages 16-20 Replacement Parts Lists ................Pages 20-25 Ratings, Data and Dimensions ................Page 26 KEEP THIS MANUAL NEAR BOILER RETAIN FOR FUTURE REFERENCE SERIES CEG-C CAST IRON GAS FIRED BOILERS INSTALLATION MANUAL AND OPERATING INSTRUCTIONS A.G.A. Certified Tested for 100 lbs. -
Page 3: Safety Symbols & Warnings
SHOULD BE DONE ONLY BY A QUALIFIED EXPERT AND IN SHOULD BE DONE ONLY BY A QUALIFIED EXPERT AND IN SHOULD BE DONE ONLY BY A QUALIFIED EXPERT AND IN ACCORDANCE WITH THE APPROPRIATE COLUMBIA BOILERS ACCORDANCE WITH THE APPROPRIATE COLUMBIA BOILERS ACCORDANCE WITH THE APPROPRIATE COLUMBIA BOILERS... -
Page 4: Installation Procedure
INST INSTALLA INST ALLA ALLA ALLATION PR TION PR TION PROCEDURE TION PR OCEDURE OCEDURE OCEDURE INST INST ALLA TION PR OCEDURE WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. 1. The installation must conform to the requirements of the authority having jurisdiction or, in absence of such requirements, to the latest revision of the National Fuel Gas Code, ANSI Z223.1. -
Page 5: Ventilation And Combustion Air
VENTILA VENTILA VENTILATION & COMB TION & COMB TION & COMBUSTION TION & COMB USTION USTION USTION AIR VENTILA VENTILA TION & COMB USTION WARNING: WARNING: WARNING: WARNING: WARNING: AIR OPENINGS TO COMBUSTION AREA MUST NOT BE OBSTRUCTED. BY FOLLOWING THE INSTRUCTIONS BELOW, ADEQUATE COMBUSTION AIR CAN BE MAINTAINED * Unconfined area: A space whose volume is not less than 50 cubic feet per 1000 BTU per hour of all appliances installed in that space (cubic feet of space = height x... - Page 6 5. When the boiler is installed in a confined space and all air is provided from the outdoors the confined space shall be provided with one or two permanent openings according to methods A or B. When ducts are used, they shall be of the same cross sectional area as the free area of the area of the openings to which they connect.
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Page 7: Connecting Supply And Return Piping
input rating of all equipment located in the enclosure. The free area must be no less than the sum of the areas of all vent connectors in the confined space. 6. In calculating free area using louvers, grilles or screens for the above, consideration shall be given to their blocking effect. - Page 8 SUGGESTED PIPING FOR A MODULAR STEAM BOILERS PUMPED RETURNS FIGURE 6a GRAVITY RETURNS FIGURE 6b PAGE 6...
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Page 9: Vent Installation
WITH APPROPRIATE APPROPRIATE WITH WITH WITH APPROPRIATE APPROPRIATE APPROPRIATE COLUMBIA BOILERS MANUAL. COLUMBIA BOILERS MANUAL. COLUMBIA BOILERS MANUAL. COLUMBIA BOILERS MANUAL. COLUMBIA BOILERS MANUAL. INSTALLING OR VENTING A INSTALLING OR VENTING A INSTALLING OR VENTING A INSTALLING OR VENTING A... -
Page 10: Vent System Modification
VENT SY VENT SY VENT SYSTEM MODIFICA STEM MODIFICA STEM MODIFICA STEM MODIFICATION TION TION TION VENT SY VENT SY STEM MODIFICA TION When an existing boiler is removed from a common venting system, the common venting system is likely to be too large for the proper venting of the appliances remained connected to it. -
Page 11: Vent Damper Installation And Instructions
VENT D VENT D VENT DAMPER INST AMPER INST AMPER INSTALLA AMPER INST ALLA ALLA ALLATION TION TION TION VENT D VENT D AMPER INST ALLA TION AND INSTRUCTIONS AND INSTRUCTIONS AND INSTRUCTIONS AND INSTRUCTIONS AND INSTRUCTIONS INSTALLATION INSTALLATION INSTALLATION INSTALLATION INSTALLATION NOTE: REFER TO FIGURE 8 BELOW FOR STEPS 1-7... -
Page 12: Connecting Gas Service
CONNECTING GAS SER CONNECTING GAS SERVICE CONNECTING GAS SER VICE VICE VICE CONNECTING GAS SER CONNECTING GAS SER VICE Connect gas service meter to control assembly in accordance with the latest revision of ANSI Z223.1 and local codes or utility. A ground joint union should be installed for easy removal of gas control for servicing. -
Page 13: Thermostat Installation
THERMOST THERMOST THERMOSTA A A A A T INST T INST T INSTALLA T INST ALLA ALLA ALLATION TION TION TION THERMOST THERMOST T INST ALLA TION 1. Thermostat should be installed on an inside wall at least two feet from an uninsulated or outside wall, approximately four feet above the floor. - Page 14 C. Use only your hand to push in or turn gas control knob. NEVER USE TOOLS. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion. D.
- Page 15 E. Do not use this appliance if any part has CONTINUOUS PILOT GAS VALVE been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
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Page 16: Normal Sequence Of Operation
NORMAL SEQ NORMAL SEQUENCE OF OPERA NORMAL SEQ UENCE OF OPERA UENCE OF OPERA UENCE OF OPERATION TION TION TION NORMAL SEQ NORMAL SEQ UENCE OF OPERA TION On a call for heat: 1.) The thermostat will actuate completing the circuit between T and T. 2.) The damper will then open thus closing the end switch completing the circuit, and ignition will begin. -
Page 17: Connecting Supply And Return Piping Water-Chilled Medium
CONNECTING SUPPL CONNECTING SUPPLY Y Y Y Y AND CONNECTING SUPPL CONNECTING SUPPL CONNECTING SUPPL RETURN PIPING RETURN PIPING RETURN PIPING RETURN PIPING RETURN PIPING, , , , , W W W W W A A A A A TER CHILLED MEDIUM TER CHILLED MEDIUM TER CHILLED MEDIUM TER CHILLED MEDIUM... -
Page 18: General Instructions
GENERAL INSTRUCTIONS GENERAL INSTRUCTIONS GENERAL INSTRUCTIONS GENERAL INSTRUCTIONS GENERAL INSTRUCTIONS Before seasonal start up it is advisable to have a competent service agency check the boiler for soot and scale in the flues, clean the burners, and check the gas input rate to maintain high operating efficiency. - Page 19 T T T T T O CLEAN O CLEAN O CLEAN THE BOILER FL O CLEAN THE BOILER FL THE BOILER FLUEW THE BOILER FL UEWA A A A A Y Y Y Y Y S: S: S: S: S: O CLEAN THE BOILER FL 1.
- Page 20 4. Electronic Low Water Cut-off: Operation may be checked by opening the drain valve in the back side of the boiler. This will drain the water from the boiler and break the electronic circuit to the automatic gas valve. IMPURITIES IN BOILER WATER of a steam boiler may cause foaming and an unsteady water line, or prevent steam generation.
- Page 21 CHECKING AND ADJUSTING THE GAS IGNITION COMPONENTS CHECKING AND ADJUSTING THE GAS IGNITION COMPONENTS CHECKING AND ADJUSTING THE GAS IGNITION COMPONENTS CHECKING AND ADJUSTING THE GAS IGNITION COMPONENTS CHECKING AND ADJUSTING THE GAS IGNITION COMPONENTS The gas input to the boiler can be adjusted by removing the protective cap on the pressure regulator, see figure 16 on page 19 , and turning screw clockwise increase input and counterclockwise to decrease input.
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Page 22: Replacement Parts Lists
CEMENT P CEMENT P TS - PIL TS - PIL TS - PILO O O O O T T T T T CEG-C REPLA CEG-C REPLACEMENT P CEG-C REPLA CEMENT P CEMENT PAR ARTS - PIL TS - PIL 24 VOLT... - Page 23 CEG-C REPLA CEG-C REPLA CEG-C REPLACEMENT P CEMENT P CEMENT PAR CEMENT P ARTS - B TS - B TS - BASE TS - B CEG-C REPLA CEG-C REPLA CEMENT P TS - B ITEM # PART # DESCRIPTION OTY.
- Page 24 CEG-C REPLA CEG-C REPLA CEG-C REPLACEMENT P CEMENT P CEMENT P CEMENT PAR ARTS - J TS - J TS - JA A A A A CKETS TS - J CKETS CKETS CKETS CEG-C REPLA CEG-C REPLA CEMENT P TS - J...
- Page 25 CEG-C REPLA CEG-C REPLA CEG-C REPLACEMENT P CEMENT P CEMENT P CEMENT PAR ARTS - HEA TS - HEA TS - HEA TS - HEAT EX T EX T EXCHANGER T EX CHANGER CHANGER CHANGER CEG-C REPLA CEG-C REPLA CEMENT P...
- Page 26 CEG-C REPLA CEG-C REPLA CEG-C REPLACEMENT P CEMENT P CEMENT P CEMENT PAR ARTS - FR TS - FR TS - FR TS - FRONT P ONT P ONT P ONT PANEL CONTR ANEL CONTR ANEL CONTROLS ANEL CONTR CEG-C REPLA...
- Page 27 CEG-C REPLA CEG-C REPLA CEG-C REPLACEMENT P CEMENT P CEMENT PAR CEMENT P ARTS - ELECTRICAL TS - ELECTRICAL TS - ELECTRICAL TS - ELECTRICAL CEG-C REPLA CEG-C REPLA CEMENT P TS - ELECTRICAL ITEM PART NUMBER NUMBER DESCRIPTION OTY.
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Page 28: Ratings, Data And Dimensions
37411601 PAGE 26 REV: 8, December 2001...
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