Related Manuals for Columbia CSFH-3 WATER
Summary of Contents for Columbia CSFH-3 WATER
- Page 1 CSFH-3 WATER OIL FIRED CAST IRON BOILER INSTALLATION, OPERATION & MAINTENANCE MANUAL olumbia oiler ompany Main offices and Factory: Pottstown, PA 27512601 , Rev. A [01/09]...
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Page 2: Table Of Contents
OiL FiREd CAST iRON BOiLERS FOR FORCEd HOT WATER TABLE OF CONTENTS Safety Symbols................................2 dimensions ................................3 Boiler Ratings, Capacities ............................4 introduction ................................5 Ventilation & Combustion Air ..........................6 Connecting Supply & Return Piping ........................9 Tankless Heating Piping ............................13 3/4” Tapping Options ............................14 Venting System inspection &... -
Page 3: Dimensions
dimENSiONS dimENSiONAL dATA WARNING All installations of boilers and venting should be done only by a qualified expert and in ac- cordance with the appropriate utica boilers manual. Installing or venting a boiler or any other gas appliance with improper methods or materials may result in serious injury or death due to fire or to asphyxiation from poisonous gases such as carbon monoxide which is odor-... -
Page 4: Boiler Ratings, Capacities
BOiLER RATiNGS & CAPACiTiES BOiLER RATiNGS D.O.E. (3)(4)* (2)* HEAT- I=B=R MINIMUM PUMP I=B=R NATURAL DRAFT PRES- A.F.U.E. BOILER OIL BURNER INPUT CAPAC- RATINGS CHIMNEY SIZE SURE MODEL WATER NUMBER G.P.H. MBH* ROUND SQUARE RATING 68.7 8X8X15 86.0 3100 1.00 8X8X15 81.0 3125... -
Page 5: Introduction
iNTROdUCTiON WARNING FOR INSTALLATION ON NON-COMBUSTIBLE FLOORS ONLY. The boiler must not be installed on carpet- Improper installation, adjustment, alteration, service or maintenance can cause property ing or vinyl flooring. Minimum clearances to combustible damage, personal injury or loss of life. construction are: TOP ............ -
Page 6: Ventilation & Combustion Air
VENTiLATiON & COmBUSTiON AiR WARNING AIR OPENINGS TO COMBUSTION AREA MUST NOT BE OBSTRUCTED. FOLLOW THE CHART BELOW TO OBTAIN AND MAINTAIN ADEQUATE COMBUSTION AIR. COMBUSTION AIR REQUIRMENTS (MINIMUM OPENING IN SQUARE INCHES) UNCONFINED AREA CONFINED AREA OUTSIDE INSIDE OUTSIDE BTU/HR COMBUSTION AIR COMBUSTION AIR... - Page 7 VENTiLATiON & COmBUSTiON AiR one hundred (100) square Figure #1 inches. These openings must freely communicate with the interior areas having adequate infiltration from the outside. See figure #1. 5. When the boiler is installed in a confined space and all air is provided from the outdoors, the confined space shall be provided with...
- Page 8 VENTiLATiON & COmBUSTiON AiR per hour total input rating of all appliances in the enclosed space. See figure #4. D. When ducts are used, they shall be of the same cross sectional area as the free area of the area of the openings to which they connect.
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Page 9: Connecting Supply & Return Piping
CONNECTiNG SUPPLy ANd RETURN PiPiNG 1. Connect supply and return piping as suggested in figure #5, below. When the boiler is used in connection with refrigerated systems: Figure #5 A. The chilled medium MUST BE IN PARALLEL with means to prevent gravity circulation of the boiler water the boiler. - Page 10 CONNECTiNG SUPPLy ANd RETURN PiPiNG in from high temperature supply water from the adjust the supply boiler water temperature to fit the boiler and protect the boiler from condensation. system or condition of the installation. Although, this See figures #7 and #8 following page. method of piping is not typically required for baseboard heating systems.
- Page 11 CONNECTiNG SUPPLy ANd RETURN PiPiNG Figure #7 - miXiNG VALVE PiPiNG Figure #8 - PRimARy SECONdARy PiPiNG WiTH ByPASS...
- Page 12 CONNECTiNG SUPPLy ANd RETURN PiPiNG 9. Typical installation using circulators is shown in figure 11. For further piping information refer to the I=B=R installation and piping guide. 10. Typical installation using zone valves is shown in figure #10. Figure #9 - PRimARy SECONdARy PiPiNG WiTH ByPASS Figure #10 - PRimARy SECONdARy PiPiNG WiTH ByPASS...
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Page 13: Tankless Heating Piping
RECOmmENdEd PiPiNG FOR BOiLERS EQUiPPEd WiTH A T3 OR T4 TANKLESS HEATER Figure #11 DANGER Water temperatures exceeding 125 º F will cause severe burns instantly or death by scalding. • An automatic mixing valve must be installed on the outlet of the domestic coil. -
Page 14: 3/4" Tapping Options
OPTiONS UTiLiZiNG 3/4” TAPPiNG Figure #12 - OPTiONAL LOCATiON FOR AiR VENT Figure #13 - OPTiONAL LOCATiON FOR EXPANSiON TANK (NON-diAPHRAm TyPE) -
Page 15: Venting System Inspection & Installation
VENTiNG SySTEm iNSPECTiON & iNSTALLATiON Figure #14 INSPECT CHIMNEY to make certain it is constructed according to the latest revision of the NFPA211. Local MORE THAN 10'(3.1 M) codes may differ from this code and should be checked. 10' (3.1 M) Where there is a conflict, the local code will prevail. -
Page 16: Oil Tank Installation & Piping
OiL TANK ANd PiPiNG Oil tank and piping should be installed in accordance with Fuel pump connections and by-pass should be made ac- the National Board of Fire Underwriters and local regula- cording to instructions attached to the fuel pump. If tank is tions. -
Page 17: Electrical Wiring
ELECTRiCAL WiRiNG SEE WiRiNG AddENdUm FOR WiRiNG diAGRAmS ANd COmPONENT COdiNG. WARNING Electrical wiring must conform with the National Electri- cal Code, ANSI/NFPA No. 70-1990 when installed in the When an external electrical source is utilized, United states, the CSA C22.1 Canadian Electrical Code, the boiler, when installed MUST BE electri- Part 1, when installed in Canada, and/or the local authority cally grounded in accordance with these re-... -
Page 18: Operating Instructions
OPERATiNG iNSTRUCTiONS The venting system should be inspected at the start of each I. Start burner again and check oil pressure for 140 lbs. heating season. Check the vent pipe from the boiler to the Adjust if necessary. chimney for signs of deterioration by rust or sagging joints. Repair if necessary. - Page 19 OPERATiNG iNSTRUCTiONS B. Primary control and flame sensor: iNSTRUCTiONS FOR OPENiNG BURNER SWiNG dOOR Check: 1. Turn off power to boiler. 1. flame failure - simulate by shutting off oil supply with 2. Allow boiler to cool down. hand valve while burner is on. Sixty seconds after flame- out, the safety switch locks out, ignition stops, motor 3.
- Page 20 OPERATiNG iNSTRUCTiONS RIELLO SETTINGS NOZZLE BOILER NO. BURNER NO. AIR DAMPER PUMP PRESS. TURB. FURNISHED 150 PSI .65 80W 3100 150 PSI .85 80W 4100 150 PSI .85 80W 3125 150 PSI 1.10 60W 4125 150 PSI 1.10 60W 5125 150 PSI 1.10 60W 4150...
- Page 21 OPERATiNG iNSTRUCTiONS bustion space where it can be removed through the swing It is recommended to replace the nozzle at the start of each door opening. heating season. Lubricate the burner motor and circulator motor - if required - with a few drops of a good grade of light motor oil.
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Page 22: Service Check List
SERViCE CHECK LiST ANd RECORd CHART Inspect Chimney and Flue pipe Pump Pressure/Vacuum Inspect and Clean Appliance Line Voltage/Motor Amps Inspect Oil Line - Size/Leaks Smoke Test Inspect Electrical Connections Draft-Overfire/In Flue Install New Fliter or O Room Make-up Air Flue Gas Temperature Electrode setting Proper Light-Off (Hot &... -
Page 23: Replacement Parts
REPLACEmENT PARTS FULLY ASSEMBLED HEAT EXCHANGERS 3 SECT. TNKLS 10023101 HEAT EXCHANGER W/O COIL 4 SECT. TNKLS 10023102 W/O COIL 5 SECT. TNKLS 10023103 W/O COIL 6 SECT. TNKLS 10023104 W/O COIL 7 SECT. TNKLS 10023105 W/O COIL 3 SECT. WITH 10023201 TANKLESS COIL 4 SECT. - Page 24 REPLACEmENT PARTS TOP FRONT PANEL SEE JACKET LIST COiL TO BURNER ITEM # PART # DESCRIPTION GA-001.00 GAUGE THEALTIMETER, WATER 240007072 GASKET - SILICON/DURO 70 37519501 HARNESS CIRCULATOR 72" HW08001 BOLT 5/16" X 3/4" 1010001 CONTROL L8148A (FOR BOILERS WITHOUT A TANKLESS COIL) AQ-010.00 CONTROL L8124A (FOR BOILERS WITH A TANKLESS COIL) AQ-020.01...
- Page 25 REPLACEmENT PARTS SWiNG dOOR ANd mOUNTiNG dOOR COmPONENTS ITEM # PART # DESCRIPTION 2552901 MOUNTING DOOR INSULATION & PLUG HW-005.01 SCREW 1/4-20X1/2 SELF TAPPING 10011701 OBSERVATION DOOR 25511101 OBS. DOOR GASKET HW06801 1/4X1.3/4 DRIVE LOCK PIN 10011501 SWING DOOR HW06701 5/16X18X2.3/8 STUD INSULATION-SWING DOOR (FOR BOILERS WITH 2553301...
- Page 26 REPLACEmENT PARTS JACKET ITEM # PART # DESCRIPTION 21521802 SIDE PANEL 3 SECTION 21521803 SIDE PANEL 4 SECTION 21521804 SIDE PANEL 5 SECTION 21521805 SIDE PANEL 6 SECTION 21521806 SIDE PANEL 7 SECTION 21522401 TOP FRONT PANEL C/O 21522402 TOP FRONT PANEL TNKLS COIL (SHOWN) 21521901 LOWER COWL 21521501...
- Page 27 REPLACEmENT PARTS ITEM # PART # DESCRIPTION HW-005.01 SCREW 1/4-20X1/2 SELF TAP 2452902 FLUE COLLECTOR ASSY (4 SECT) 2452903 FLUE COLLECTOR ASSY (5 SECT) 2452906 FLUE COLLECTOR ASSY (3 SECT) 2452907 FLUE COLLECTOR ASSY (6 SECT) 2452908 FLUE COLLECTOR ASSY (7 SECT) HW06701 STUD 5/16"-18 X 2.3/8"...
- Page 28 REPLACEmENT PARTS BURNER COmPONENTS ITEM # PART # DESCRIPTION BN04001 BURNER OIL UT901C BECKETT (365) BN04002 BURNER OIL UT902C BECKETT (3100,&4100) BN04004 BURNER OIL UT904C BECKETT (4125, 4150, & 5125) BN04006 BURNER OIL UT906C BECKETT (5200, & 5175) BN08901 BURNER OIL UT1801 BECKETT (6225 & 7275) BN06003 BURNER OIL UT1103C BECKETT (3125) 30A064201...
- Page 29 REPLACEmENT PARTS BURNER COmPONENTS BECKETT AFG BURNER PARTS (USED ON ALL BOILER MODELS WITH BECKETT BURNERS EXCEPT 3125, 6225, AND 7275) ITEM # PART # DESCRIPTION RP03801 BLAST TUBE AFG/ RP03701 FUEL PUMP, 1 STAGE, 140 PSI, AFG RP03702 FUEL PUMP, 2 STAGE, 140 PSI, AFG BN07102 DRAWER ASSEMBLY (OIL LINE), AFG BN08001...
- Page 30 REPLACEmENT PARTS BURNER COmPONENTS CARLIN BURNER PARTS ITEM # PART # DESCRIPTION BN08601 BRN HEAD BAR .6-.65 365 BN08602 BRN HEAD BAR .85-1 3100 & 4100 BN08603 BRN HEAD BAR 1.1-1.25 4125, 4150, & 5125 BN08604 BRN HEAD BAR 1.65-1.75 C5175 & 5200 RIELLO BURNER PARTS ITEM # PART #...
- Page 31 NOTES...