Kärcher SHD-R 3000 Operating Instructions Manual
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Kärcher SHD-R 3000 Operating Instructions Manual

High pressure pump
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SHD-R 3000
Betriebsanleitung
!
www.karcher.com
5.956-486 A2005937 (06/03)

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Summary of Contents for Kärcher SHD-R 3000

  • Page 1 SHD-R 3000 Betriebsanleitung www.karcher.com 5.956-486 A2005937 (06/03)

  • Page 2: Operating Instructions

    Read these instructions carefully before starting up the unit Notes about these operating instructions Before starting up the interior cleaner for the first time, please carefully read through these instructions. In particular, you should note all the safety information. Store these instructions in a safe place for future use.

  • Page 3: Table Of Contents

    SHD-R 3000 A. For your safety 1. Safety information and instructions 2. Noise protection 3. Authorized operators 4. Personal protective equipment 5. Emergency drill 6. Safety devices 7. Applicable regulations 8. Using the system for its intended purpose 9. Special conditions in hazardous area 10.

  • Page 4: For Your Safety

    4. Personal protective equipment Danger! Health hazard due to cleaning fluids. Wear the prescribed protective equipment for the cleaning liquid to be used, e.g. protective clothing/overalls, protective goggles or face mask, watertight gloves, watertight shoes. SHD-R 3000 5.956-486 A2005937 (06/03)

  • Page 5: Emergency Drill

    SHD-R 3000 5. Emergency drill Turn mains supply voltage off at system master switch. Turn off supply of cleaning liquid. If a handgun is being used, release any remaining pressure in the system by pressing the lever on the handgun.

  • Page 6: Using The System For Its Intended Purpose

    G > 1000 pS/m. 15. All parts in contact with the media are to be connected to the earth connection system. 16. The electric motor used must have a prescribed type testing certificate to 94/9/EC. SHD-R 3000 5.956-486 A2005937 (06/03)

  • Page 7: Schematic Diagram Of Area Classification

    A. For your safety SHD-R 3000 English 10. Schematic diagram of area classification 5.956-486 A2005937 (06/03)

  • Page 8: Area Classification

    Zone 22 is an area in which hazardous, potentially explosive atmospheres in the form of a cloud of combustible dust contained in the air do not form during standard operation or only for a short time. SHD-R 3000 5.956-486 A2005937 (06/03)

  • Page 9: Types Of System, And Operating Information

    B. Types of system, and operating information SHD-R 3000 1. Types of system Static or mobile systems The static system is intended to be installed on a base, has been mounted onto a rigid steel frame, is most suitable for use in conjunction with fixed-installation high-pressure lines.
  • Page 10 Cleaning liquid Type of system (see rating plate) SHD-R 3000 (F) - VE SHD-R 3000 (F) S - VE SHD-R 3000 (F) SVA - VE Fully demineralised water Conditionally resistant, use possible, however Cu and Zn ions in the medium RM Alkali cleaning agent: e.g.
  • Page 11 B. Types of system, and operating information SHD-R 3000 Cleaning liquids Cleaning liquid Type of system (see rating plate) SHD-R 3000 (F) - VE - Acids - Alkali Fully demineralised water RM Alkali cleaning agent: e.g. RM31 (max. 0 - 2%) Acidic cleaning agent: e.g.
  • Page 12 English Cleaning liquids Type of system (see rating plate) SHD-R 3000 (F) SLA SHD-R 3000 (F) LM Fully demineralised water Conditionally resistant, use possible, however Cu and Zn ions in the medium Acidic cleaning agent: e.g. RM25 (max. 0 - 1%) Max.

  • Page 13: System Start-Up

    B. Types of system, and operating information SHD-R 3000 2. System start-up Emergency drill Turn mains supply voltage of at system master switch. Turn off supply of cleaning liquid. If a handgun is being used, release any remaining pressure in the system by pressing the lever on the handgun.

  • Page 14: System Functions

    2 Crankshaft with drive 3 Seal (oil compartment) 4 Gland 5 Seal (grease compartment) C. System functions 6 Lubrication nipple or leakage pipe 7 Sealing pack (high-pressure) 8 Piston 9 Suction valve 10 Pressure valve SHD-R 3000 5.956-486 A2005937 (06/03)
  • Page 15 SHD-R 3000 Operational sequence of the high- pressure pump Cleaning liquid is taken in by the piston. Suction valves (9) prevent cleaning liquid from flowing backwards. Action of piston pumps cleaning liquid onwards. Pressure valves (10) prevent cleaning liquid from flowing backwards.

  • Page 16: Technical Specifications

    Type of oil * Available as special version with 60 Hz ** Versions for other voltages available D. Technical specifications Unit SHD-R 3000 (F) SHD-R 3000 (F) S SHD-R 3000 (F) SSR SHD-R 3000 (F) SLA SHD-R 3000 (F) SVA 400** 400** –...

  • Page 17: Care And Maintenance

    SHD-R 3000 1. General information It is a fundamental requirement for ensuring that this system functions safely and reliably that maintenance is carried out regularly in accordance with the following schedule. Use only original spare parts supplied by the manufacturer or recommended alterna-...

  • Page 18: Maintenance Schedule

    English 2. Maintenance schedule Frequency Type of pump SHD-R 3000 1, 2, 4, 10 hours after initial start- Once only after first 100 operating hours Weekly or after every 40 operating hours Standard S / SVA E. Care and maintenance...
  • Page 19 SHD-R 3000 2. Maintenance schedule Frequency Type of pump SHD-R 3000 Monthly Standard or after S / SVA every 160 operating hours Standard After every 200 operating hours Six-monthly Standard or after S / SVA every 500 operating hours After...

  • Page 20: Maintenance Tasks

    Relieving tension on piston seal: Insert rod into gland and turn in opposite direction to that indicated by arrow. This relieves the tension on the piston seal. Relieve the tension on all three piston seals uniformly. SHD-R 3000 5.956-486 A2005937 (06/03)
  • Page 21 SHD-R 3000 V-belt Test tension of V-belt and adjust as follows: Switch off system, and ensure that it cannot be switched back on again unintentionally. Remove guard over V-belt. Test belt tension. Press down on belt which should not move by more than 1 cm. If necessary, adjust as follows: Slacken off mounting bolts (1).

  • Page 22: Troubleshooting

    Qualified electrician Persons who have a professional quali- fication in an electrical engineering discipline. Customer Service Tasks that are marked “Customer Service” should only be carried out by a Kärcher Customer Service engineer. SHD-R 3000 5.956-486 A2005937 (06/03)

  • Page 23: Fault-Finding

    SHD-R 3000 1. Fault-finding Problem Component Possible cause System Control No voltage supply to does not circuitry start up Control Fault on circuitry Control Bimetal relay has circuitry Pressure Defective or wrongly switch (Accessory kit) System V-belt No tension in V-belt...
  • Page 24 Defective seal on float Replace seal. valve Fill up with cleaning liquid. Check hoses to establish whether they are taking in air 5.956-486 A2005937 (06/03) SHD-R 3000 By whom? Operator Operator Operator Operator Operator Customer service...

  • Page 25: Mounting Kits And Accessories

    G. Mounting kits and accessories SHD-R 3000 Hazard! The following mounting and accessory kits must not be used for operation with solvents or in a hazardous (potentially explosive atmosphere) area. 1. Mounting kits (non-hazardous area) Float tank with float valve...

  • Page 26: Accessories

    A 170/1, A 172, A 173, A 161 and A 154. 3. Accessories Lubricants: Oil for pump: Oil 40 special Order no. 6.288-003 (1 litre pack) Lubricating grease for: SHD-R 3000 (F) SHD-R 3000 (F) S/ SHD-R 3000 (F) SVA (6.288-034) For normal use: Order no.
  • Page 27 G. Mounting kits and accessories SHD-R 3000 English Figure A 170/1 5.956-486 A2005937 (06/03)
  • Page 28 G. Mounting kits and accessories English SHD-R 3000 Figure A 172 5.956-486 A2005937 (06/03)
  • Page 29 G. Mounting kits and accessories SHD-R 3000 English Figure A 173 5.956-486 A2005937 (06/03)
  • Page 30 G. Mounting kits and accessories English SHD-R 3000 Figure A 161 5.956-486 A2005937 (06/03)
  • Page 31 G. Mounting kits and accessories SHD-R 3000 English Figure A 154 5.956-486 A2005937 (06/03)

  • Page 32: Warranty

    H. Warranty English SHD-R 3000 The applicable warranty conditions in different countries are issued by the respective national distributor of KÄRCHER products. In the event of a warranty claim, please contact your original dealer or the nearest authorized customer service centre.

  • Page 33: System Installation

    SHD-R 3000 This system should only be installed by Kärcher Customer Service engineers, persons who have been specially authorized by Kärcher. Unpacking the system Unpack the system and deliver the packag- ing materials to an appropriate collection point for recycling.
  • Page 34 I. System installation English SHD-R 3000 Dimensional diagram: Static system Mobile system 5.956-486 A2005937 (06/03)

  • Page 35: Declaration Of Conformity

    Product: High-pressure cleaner Type: SHD-R 3000 (F), S, SVA Relevant EC Directives: EC Machinery Directive (98/37/EC) EC Low Voltage Directive (73/23/EEC), amended by 93/68/EEC EC Electromagnetic Compatibility...
  • Page 36 Product: High-pressure cleaner Type: SHD-R 3000 (F), LM, SSR, SLA Relevant EC Directives: EC Machinery Directive (98/37/EC) EC ATEX Directive (94/9/EC) Harmonised standards used: DIN EN 60 335 - 1...

  • Page 37: Test Record

    SHD-R 3000 Type no.: Tests carried out on: Results Tests carried out on: Results Tests carried out on: Results Tests carried out on: Results 5.956-486 A2005937 (06/03) K. Test record Factory no.: English Commissioned on: Signature Signature Signature Signature...

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