Disassembling And Assembling; Starter - Nanni 5.280HE Workshop Manual

03-M Series, WSM

[2] DISASSEMBLING AND ASSEMBLING

(1) Starter

1. Unscrew the C terminal nut (12), and disconnect the connecting lead.
2. Remove the two through bolts (1).
3. Detach the motor.
4. Remove the end frame (7).
5. Remove the brush from the brush holder while holding the spring up.
6. Remove the brush holder (8).
7. Draw out the armature (4) from the yoke (3).
8. Remove the housing (11).
9. Remove the idle gear (6) and the overrunning clutch (5).
10.Remove the magnet switch cover (9).
11.Remove the plunger (10).
NOTE
• Do not damage to the brush and commutator.
(When reassembling)
• Apply grease (DENSO No. 50 or equivalent) to the idle gear and overrunning clutch portions.
Tightening torque B terminal nut
5.9 to 11.8 N·m
0.6 to 1.2 kgf·m
4.3 to 8.7 ft-lbs
S-102
DIESEL ENGINE
(1) Through Bolt
(2) Brush
(3) Yoke
(4) Armature
(5) Overrunning Clutch
(6) Idle Gear
(7) End Frame
(8) Brush Holder
(9) Magnet Switch Cover
(10) Plunger
(11) Housing
(12) C Terminal Nut
(13) B Terminal Nut
W1222714
W1012736
KiSC issued 08, 2012 A