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STEYR MO156K25 Operation, Maintenance And Warranty Manual

4/6 cylinders marine engines
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STEYR MOTORS MARINE ENGINES
+ 6 CYLINDERS
+ 6 CYLINDERS
OPERATION,
MAINTENANCE AND
WARRANTY MANUAL
P/N Z001022/0
www.steyr-motors.com
4 CYLINDERS
4 CYLINDERS
10
Edition
July 2011
th
STEYR MOTORS GmbH
Im Stadtgut B1, A-4407 Steyr-Gleink, AUSTRIA

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Summary of Contents for STEYR MO156K25

  • Page 1 STEYR MOTORS MARINE ENGINES 4 CYLINDERS 4 CYLINDERS + 6 CYLINDERS + 6 CYLINDERS OPERATION, MAINTENANCE AND WARRANTY MANUAL P/N Z001022/0 Edition July 2011 www.steyr-motors.com STEYR MOTORS GmbH Im Stadtgut B1, A-4407 Steyr-Gleink, AUSTRIA...
  • Page 3 STEYR MOTORS GmbH has developed a high-speed diesel engine with two stage high-pressure fuel injection specifically for the marine environ- ment. STEYR MOTORS marine engines are designed to be adapted to various propulsion systems. To come up to your expectations, please study thoroughly this manual for...

  • Page 4: Start-Up And Functions

    This section contains brief instruction, function description and normal operation, as well as correct start-up and handling of STEYR MOTORS marine engines. FUEL AND LUBRICANTS PAGE 41 – 44 This section defines the requirements as to fuel and lubricants for STEYR MOTORS marine engines. 100% TECHNICAL DATA PAGE 45 –...

  • Page 5: Table Of Contents

    GENERAL PART General ...................... 6 Marine Engine Overview ................7 Product References, Illustrations and Specifications ........ 8 Insurance ....................8 Stolen Unit ....................8 Owner Identification Card ................8 Installation and pre-delivery inspection log ..........9 Dealer Service – Maintenance ..............9 Illustration Symbols ...................

  • Page 6: General

    General This MANUAL is published by STEYR MOTORS GmbH with the main intention to provide information in form of technical data and know-how based on our experience in the marine diesel engine business, which will enable you, after thorough study to operate and check the engines on your boat, ensuring their operating safety, reliability and long service life.

  • Page 7: Marine Engine Overview

    MARINE ENGINE OVERVIEW MAKE STEYR MOTORS M 16 TCAM tolerance max. intake exhaust charge-air displace- exhaust charge-air depression rated power back pressure engine type ment back pressure @ rated [kW] pressure tolerance [cm³] pressure [mbar]* power [mbar] ± [mbar] ± [mbar]...

  • Page 8: Product References, Illustrations And Specifications

    All information, illustrations and specifications contained in this manual are based on the latest product informa- tion available at the time of printing. STEYR MOTORS GmbH reserves the right to make changes at any time, without notice, to specifications and models and also to discontinue models, as well as the right to change specifications or parts at any time without incurring any obligation to equip same on models manufactured prior to date of such change.

  • Page 9: Installation And Pre-Delivery Inspection Log

    Your STEYR MOTORS Marine dealer is also obliged to complete the installation and pre-delivery inspection log (Chapter “DEALER’S RESPONSIBILITIES”). Required tests and measurements are to be carried out accordingly. A copy of the installation and pre-delivery inspection log and engine registration card are to be forwarded to STEYR MOTORS GmbH.

  • Page 10: Repair Service

    Dealer that sold the equipment to you – he knows you and the equipment. If problems occur during a trip, bring your engine to the next STEYR MOTORS Marine Dealer. Information on Deal- ers and Distributors can be found at the end of this manual.

  • Page 11: Engine Submersion

    Engine Submersion Remove engine from water as quickly as possible and contact your local STEYR MOTORS Marine dealer for service. It is imperative that your dealer removes all water from the engine and immediately relubricates all internal parts. Electrical devices must be replaced. Delay in completing these actions may allow extensive engine damage.

  • Page 12: Boating Responsibilities

    Boating Responsibilities As a boat owner, you have certain responsibilities to others. Be sure that all operators read this manual. You are legally responsible for all occupants of your boat. Instruct at least one of your passengers in the basic fun- damentals of handling your boat in case of an emergency.

  • Page 13: Symbols

    Symbols Certain symbols or combinations of symbols may appear on your STEYR MOTORS Marine Engine or on its acces- sories. It is very important that you understand their meaning or purpose. If any symbol is not clearly understood, see your DEALER.
  • Page 15 START-UP AND FUNCTIONS Before Starting ..................17 Starting the Engine .................. 18 Stopping the Engine ................18 Starting the Engine (for SOLAS only) ............19 Stopping the Engine (for SOLAS only) ............ 19 Run In Procedure After Major Overhaul ..........20 Definitions ....................
  • Page 16 START-UP AND FUNCTIONS Diagnostic system ................... 33 Twin Installations ..................34 Optional Propellers .................. 34 Propellers ....................34 Propeller Torque ..................35 Propeller care ..................35 Water Jet ....................35 Operating Procedure for Freezing Temperatures ........35 Salt Water Operation ................35 Fuel Pump ....................

  • Page 17: Before Starting

    Before Starting Familiarize yourself with the handling of the boat, in particular how to use transmission, and then proceed as follows: Check the bilge for excessive water accumulation. Always keep the bilge clean and dry. Never allow the water level in the engine compartment to exceed the bottom of the oil pan. If water accumulation is unavoidable, install a bilge pump with an automatic control switch.

  • Page 18: Starting The Engine

    Starting the Engine Starting procedure for the STEYR MOTORS marine engine is the same for both cold and warm engines. The en- gine control unit automatically regulates the fuel supply and the preheating period, for any given temperature. Therefore, the throttle lever should remain in neutral position.

  • Page 19: Starting The Engine (For Solas Only)

    Starting the Engine (for SOLAS only) Starting procedure for the STEYR MOTORS marine engine is the same for cold or warm operating condition. The engine control unit automatically regulates the fuel supply and the preheating period, for any given temperature.

  • Page 20: Run In Procedure After Major Overhaul

    Run In Procedure After Major Overhaul The following run in procedure must be used on STEYR MOTORS engines following a major overhaul, where a major overhaul is defined as a replacement of any or all of the following: Crank Shaft, Piston(s), Con rod(s), Monoblock...

  • Page 21: Engine Break-In Procedure

    Engine Break-In procedure All STEYR MOTORS Marine engines have been run for a short period as a final test at the factory. You must fol- low the Engine Break-In instructions during the first 20 running hours to ensure maximum performance and longest engine life.

  • Page 22: Operation After Break-In

    MO114K33 3,000 rpm MO144M38 3,200 rpm MO164M40 3,400 rpm MO174V40 3,400 rpm MO126M28 2,200 rpm MO126K25 2,200 rpm 2,200 rpm MO156K25 MO196M28 2,200 rpm MO236K42 3,300 rpm MO256K43 3,600 rpm MO256H45 3,600 rpm MO286H43 3,600 rpm MO306H43W 3,600 rpm Which will prolong engine life and reduce sound emissions.

  • Page 23: Shifting

    A sudden increase in shifting torque on the remote control lever indicates a possible problem in the shifting system. If so, see your STEYR MOTORS dealer as soon as possible for proper diagnosis and and necessary service adjustment. Continued operation under this condition...

  • Page 24: Remote Control Operating Instructions

    The shift mechanism will automatically engage when control lever is returned to neutral. Your boat may be equipped with remote controls other than those described above. When not using STEYR MOTORS marine engine matched controls, ask your DEALER for operating instructions for the remote control used in your boat since operation and function may differ from STEYR MOTORS marine engine matched remote controls.

  • Page 25: How To Shift And Control Speed

    Gear Box – Information NOTE: You are requested to follow the instructions and recommendations provided by the marine gear box manufacturer. High Altitude Operation Your STEYR MOTORS Marine Engine is turbocharged, and there should not be any noticeable performance loss at high altitudes.

  • Page 26: Instrument Panel

    (installed on rear side of panel) combined light preheating control & warning light engine oil pressure emergency cut off switch (lanyard) warning light check engine circuit breaker (10 amp) If you should need additional instruments or accessories, please contact your STEYR MOTORS Marine dealer.

  • Page 27: Instrument Indication During Normal Operation

    Instrument indication during normal operation 1. ignition ON (… before starting) System check – see light indication NOTE: At low temperature condition (cold weather) the ON (0.7 sec.) combined light for glow plug preheating & engine oil ON (0.7 sec.) pressure will not extinguish after 0.7 sec.

  • Page 28: Instrument Panel (For Solas Only)

    BUKH STEYR MOTORS SOLAS Instrument panel (for SOLAS only) START tachometer push button – ignition ON/OFF (red) A1 function buttons push button START (green) engine parameter display audible warning device (installed on rear side of panel) warning light – battery charge combined light preheating control &...

  • Page 29: Instrument Indication During Normal Operation (For Solas Only)

    BUKH STEYR MOTORS SOLAS Instrument indication during normal operation (for SOLAS only) 1. ignition ON (… before starting) System check – see light indication NOTE: (0.7 sec.) START At low temperature condition (cold weather) the combined light for glow plug preheating & warning light (0.7 sec.)

  • Page 30: Emergency Cut Off Switch (Lanyard)

    * Lanyard must always be free of entaglements that could hinder its operation. * Once a month, check switch for proper operation. With engine running, pull lanyard. If engine does not stop, see your STEYR MOTORS DEALER for replacement of switch.

  • Page 31: Warning Lights And Audible Alarm

    Warning lights and audible alarm Your boat with the STEYR MOTORS Marine Engine engine is equipped with three warning lights and one audible alarm (mounted behind the instrument panel) to indicate the following operation condition or system deficiencies. (The ECU will also reduce the engine power in case an important operating parameter limit has been exceeded).

  • Page 32: Electronic Engine Control Unit (Ecu)

    Electronic Engine Control Unit (ECU) The STEYR MOTORS Marine engine is equipped with an Electronic Engine Control Unit (ECU) that performs the following: * controls engine functions to ensure maximum efficiency. * self-diagnostic to protect the engine from damage if operating parameter are exceeded.

  • Page 33: Diagnostic System

    Diagnostic system The electronic engine control unit monitors the following engine parameters: oil pressure, boost pressure, coolant temperature, exhaust pipe temperature (Hi-riser), sensor control rack, potenti- ometer accelerator, speed signal The ECU carries out self-diagnostic and/or plausibility checks for all input values and sensor connections. In case of irregularities, there is an optical or audible warning signal.

  • Page 34: Twin Installations

    Twin Installations All STEYR MOTORS Marine Engine inboard models can also be set up for counter-rotation for twin installation. This is done by inversing direction of cable lines on shift lever in order to achieve a counter- rotation of propeller.

  • Page 35: Propeller Torque

    Water Jet When using water jet drives, please contact your STEYR MOTORS Marine dealer. As to information on function and application, please refer to respective documents and documentation of the drive manufacturer. Operating Procedure for Freezing Temperatures When freezing temperatures are forecast and the boat will be operated and left in the water, the propeller must re- main in the tilted down (submerged) position at all times to prevent water in the vertical drive from freezing.

  • Page 36: Fuel Pump

    Fuel Pump The STEYR MOTORS Marine Engine is equipped with an electric fuel pump. It is turned “ON” and “OFF” with the key switch. If the engine is not started within 10 seconds after turning the key switch “ON”, the fuel pump is automati- cally turned off.

  • Page 37: Cooling System (Function Description)

    Cooling System (Function Description) STEYR MOTORS Marine Engines are equipped with a closed (internal) and an open (external cooling circuit). Closed Cooling Circuit The closed cooling circuit includes monoblock as well as exhaust manifold, heat exchanger and expansion tank. Temperature in the closed cooling circuit is precisely controlled by means of thermo- stat.

  • Page 38: Electrical Equipment

    GENERAL Electrical Equipment The electrical equipment of your STEYR MOTORS Marine engine primarily consists of an alternator with transistor- ized voltage regulator, battery and all necessary connecting cables and leads. Alternator The alternator is driven via a poly-V-belt resp. serpentine belt from the 4 cyl. engines and via a V-belt from the 6 cyl.

  • Page 39: Circuit Breakers

    If the battery has become discharged for no apparent reason, check all electrical system components for malfunction, or a switch left in ON position prior to installing recharged battery. Circuit Breakers STEYR MOTORS Marine Engine models are protected against overload by circuit breakers. On the base plate of the E-box three thermical triggered 50 amp.

  • Page 40: Inversion Switch

    Instrument Panel The engines are supplied with the standard instrument panel. The respective customer may use a self-adapted STEYR MOTORS instrument panel or one which corresponds to his own ideas and requirements. ATTENTION: For not approved alterations which lead to engine failure, no liability can be undertaken.
  • Page 41 FUEL AND LUBRICANTS Fuel Requirements .................. 42 How to Select Fuel .................. 42 Fuel Selection Chart ................42 Engine Lubrication ................... 43 Motor Oil ....................43 Oil Identification Symbol ................43 Disposal of Automotive Waste Products ..........44...

  • Page 42: Fuel Requirements

    Fuel Requirements The STEYR MOTORS Marine Engines are designed for maximum fuel economy. To maintain optimum perfor- mance, use diesel fuel according to CEC RF-03-A-84 or equivalent to meet this specification. When tempera- tures are below –7 °C (20 °F), use diesel fuels with additives for low temperature operation.

  • Page 43: Engine Lubrication

    MOTORS recommended lubricants or lubricants of equivalent quality and viscosity. See your STEYR MOTORS dealer for rec- ommended lubricants. If you choose to have your STEYR MOTORS Marine Engine lu- bricated, see your local dealer. He will gladly lubricate it at the required intervals.

  • Page 44: Disposal Of Automotive Waste Products

    Disposal of Automotive Waste Products Used fuel and oil is to be collected in separate containers to permit an eventual subsequent treatment. The disposal of any fuel and oil for the engine is subject to the special waste act. The “special waste catalogue”...
  • Page 45 Technical Data and Overview MO144M38, MO164M40, MO174V40 ............. 52 Technical Data and Overview MO196K35, MO236K42 ................54 Technical Data and Overview MO256K43, MO256H45 ................56 Technical Data and overview MO286H43, MO126K25, MO156K25 ............58 Technical data and overview MO306H43WJ ..................60...
  • Page 46 100% full load speedrange...

  • Page 47: Model And Serial Numbers

    100% GENERAL full load speedrange Model and Serial Numbers The model and serial number (see ill. 15/16) is located on the engine as illustrated. These numbers are required for warranty claims and ordering parts. FOR ALL FOR ALL 4 CYL. MARINE ENGINES 6 CYL.

  • Page 48: Technical Data And Overview Mo54Na33

    P/No. Z011785/0 *) Efficiency of gearbox = 97.0 %, efficiency of Z-Drive = 95.5 % **) Extended periods to be evaluated upon application and type of usage STEYR MOTORS GmbH. Reserves the right to make changes without notice or obligations.
  • Page 49 100% MO54NA33 full load speedrange Overview for all STEYR MOTORS 4 Cyl. Marine Engines Item Designation Zinc Anode (2 Units) Model and Serial Number Intake Manifold Fuel Pump Oil Seperator Raw Water Drain Plug Valve Crankshaft Housing Ventilation (only SOLAS)

  • Page 50: Technical Data And Overview Mo84K32, Mo94K33, Mo114K33

    P/No. Z011785/0 *) Efficiency of gearbox = 97.0 %, efficiency of Z-Drive = 95.5 % **) Extended periods to be evaluated upon application and type of usage STEYR MOTORS GmbH. Reserves the right to make changes without notice or obligations.
  • Page 51 MO84K32 100% MO94K33 MO114K33 full load speedrange Overview for all STEYR MOTORS 4 Cyl. Marine Engines Item Designation Zinc Anode (4 Units) Model and Serial Number Intercooler Fuel/Oil Cooler with Raw Water Drain Plug Fuel Pump Oil Seperator Raw Water Drain Plug...

  • Page 52: Technical Data And Overview Mo144M38, Mo164M40, Mo174V40

    P/No. Z011785/0 *) Efficiency of gearbox = 97.0 %, efficiency of Z-Drive = 95.5 % **) Extended periods to be evaluated upon application and type of usage STEYR MOTORS GmbH. Reserves the right to make changes without notice or obligations.
  • Page 53 MO144M38 100% MO164M40 MO174V40 full load speedrange Overview for all STEYR MOTORS 4 Cyl. Marine Engines Item Designation Zinc Anode (4 Units) Model and Serial Number Intercooler Fuel/Oil Cooler with Raw Water Drain Plug Fuel Pump Oil Seperator Raw Water Drain Plug...

  • Page 54: Technical Data And Overview Mo196K35, Mo236K42

    P/No. Z011785/0 *) Efficiency of gearbox = 97.0 %, efficiency of Z-Drive = 95.5 % **) Extended periods to be evaluated upon application and type of usage STEYR MOTORS GmbH. Reserves the right to make changes without notice or obligations.
  • Page 55 100% MO196K35 MO236K42 full load speedrange Overview STEYR MOTORS MO196K35, MO236K42 Item Designation Boost Pressure Sensor Zinc Anode (5 Units) Intercooler Fuel-/Hydr. Oil Cooler Engine Oilcooler Model and Serial Number Oil Seperator Raw Water Drain Plug Valve Crankshaft Housing Ventilation (only SOLAS)

  • Page 56: Technical Data And Overview Mo256K43, Mo256H45

    P/No. Z011785/0 *) Efficiency of gearbox = 97.0 %, efficiency of Z-Drive = 95.5 % **) Extended periods to be evaluated upon application and type of usage STEYR MOTORS GmbH. Reserves the right to make changes without notice or obligations.
  • Page 57 100% MO256K43 MO256H45 full load speedrange Overview STEYR MOTORS MO256K43, MO256H45 Item Designation Boost Pressure Sensor Zinc Anode (5 Units) Intercooler Engine Oil/Fuel/Hydr. Oil Cooler Model and Serial Number Oil Seperator Raw Water Drain Plug Valve Crankshaft Housing Ventilation (only SOLAS)

  • Page 58: Technical Data And Overview Mo286H43, Mo126K25, Mo156K25

    P/No. Z011785/0 *) Efficiency of gearbox = 97.0 %, efficiency of Z-Drive = 95.5 % **) Extended periods to be evaluated upon application and type of usage STEYR MOTORS GmbH. Reserves the right to make changes without notice or obligations.
  • Page 59 MO286H43 100% MO156K25 MO126K25 full load speedrange Overview STEYR MOTORS MO286H43, MO156K25, MO126K25 Item Designation Boost Pressure Sensor Zinc Anode Intercooler Fuel/Hydr. Oil Cooler Model and Serial Number Oil Seperator Raw Water Drain Plug Valve Crankshaft Housing Ventilation (only SOLAS)

  • Page 60: Technical Data And Overview Mo306H43Wj

    P/No. Z011785/0 *) Efficiency of gearbox = 97.0 %, efficiency of Z-Drive = 95.5 % **) Extended periods to be evaluated upon application and type of usage STEYR MOTORS GmbH. Reserves the right to make changes without notice or obligations.
  • Page 61 100% MO306H43WJ full load speedrange Overview STEYR MOTORS MO306H43WJ Item Designation Boost Pressure Sensor Zinc Anode Intercooler Fuel/Hydr. Oil Cooler Model and Serial Number Oil Seperator Raw Water Drain Plug Valve Crankshaft Housing Ventilation (only SOLAS) Fuel Filter and water seperator...
  • Page 62 100% full load speedrange...
  • Page 63 MAINTENANCE AND TROUBLE SHOOTING Owner Service Log .................. 65 FOREWORD ................... 65 IMPORTANT NOTE ................. 65 Service- and Maintenance Schedule ............66 MAINTENANCE LOG ................68 Table – Error Indication on Instrument Panel .......... 70 Table – Error Indication on Instrument Panel (for SOLAS only) ....72 Reading Service Codes ................

  • Page 65: Owner Service Log

    STEYR MOTORS proved service procedures! It is important that you study this booklet carefully as it will assist you in achieving satisfaction from your STEYR MOTORS Marine Engine. Please retain this manual in the boat as it MUST be presented to the STEYR MOTORS Marine dealer whenever you require WARRANTY and/or SERVICE.

  • Page 66: Service- And Maintenance Schedule

    Service- and Maintenance Schedule after first every every 50 hours 150 h. 300 h. daily *) notes or 6 or 12 or 24 months months months – for leakage check ENGINE – oil level LUBRICATION – oil filter change – motor oil –...
  • Page 67 – torque DAMPER – leakage – water ENGINE repair or consult your – fuel COMPARTMENT check for STEYR MOTORS – exhaust AND BILGE Marine dealer SHIFTING – smooth action If required, to be replaced by your check STEYR MOTORS –...

  • Page 68: Maintenance Log

    MAINTENANCE LOG Sticker of 1 preservation Sticker of 2 preservation (refer to Installation Manual P/N Z001007-0/ Chapter 18/Installation and pre-delivery inspection report) Date: Date: Sticker of 3 preservation Commissioning Date: Date: 50 h Service 150 h Service Made by: Made by: Date: Date: 300 h Service...
  • Page 69 MAINTENANCE LOG 1,200 h Service 1,350 h Service Made by: Made by: Date: Date: 1,500 h Service 1,650 h Service Made by: Made by: Date: Date: 1,800 h Service 1,950 h Service Made by: Made by: Date: Date: 2,100 h Service 2,250 h Service Made by: Made by:...

  • Page 70: Table – Error Indication On Instrument Panel

    Table – Error Indication on Instrument Panel audible warning device combined light preheating control & warning light engine oil pressure warning light – battery charge warning light check engine Operating condition: During normale engine operation, or indication in case of sensor defect while ignition is switched ON. Speed resp.
  • Page 71 Indication status Fault Remarks 80° – 90 °C FLASHING (2x per high exhaust check raw water sec.) temperature system, (over 80 °C) strainer, impeller pump contact authorized workshop defect exhaust temperature sensor or bad connection (2x per sec.) high approx 105 °C engine coolant after cooling down,...

  • Page 72: Table – Error Indication On Instrument Panel (For Solas Only)

    BUKH STEYR MOTORS SOLAS Table – Error Indication on Instrument Panel (for SOLAS only) START audible warning device combined light preheating control & warning light engine oil pressure warning light – battery charge warning light check engine Operating condition: During normale engine operation, or indication in case of sensor defect while ignition is switched ON.
  • Page 73 BUKH STEYR MOTORS SOLAS Indication status Fault Remarks 80° – 90 °C FLASHING (2x per high exhaust check raw water sec.) temperature system, (over 80 °C) strainer, impeller pump contact authorized workshop defect exhaust temperature sensor or bad connection (2x per sec.) high approx 105 °C...

  • Page 74: Reading Service Codes

    Reading Service Codes Entering and reading of stored faults via Check Engine Lamp and Diagnostic Outlet Plug (X23): Needed device: Tool VR00135/1 (normally closed push button switch) connected to Diagnostic Outlet Plug X23. In case this tool is not available: Connect temporarily Pin –...

  • Page 75: Indication And Cancellation Of Memorised Sensor And Circuit Faults

    Indication and Cancellation of memorised sensor and circuit faults Selection and clearing of stored service codes: Procedure: * Ignition – OFF * Connect Tool VR00135/1 to Diagnostic Outlet Plug (X23) * Ignition – ON NOTE: The program changes automatically to indication of service codes. If no service code is stored, only repeating control code reading “Code # 12”...

  • Page 76: Principle Service Code List

    Principle service code list NOTE: Some codes may not apply due to different application!

  • Page 78: Trouble Check Chart

    1. Water, air and/or dirt in fuel filter Replace filter. Inspect fuel supply line. 2. Anti-siphon valve stuck Clean and inspect or replace. (Tank) 3. Fuel pump Check operation of pump. Replace fuel pump. See your STEYR MOTORS Marine dealer.
  • Page 79 Check for bent, broken, or damaged propeller Check for weeds on propeller or sterndrive gearcase. Check for bent propeller shaft. Unit injector See your STEYR MOTORS Marine dealer. Engine runs but boat makes Fouled propeller etc. Check: little or no progress 1.

  • Page 80: Wiring Harness

    Wiring harness Designation Component Description E-Box control unit fuse 50 A main fuse fuse 50 A glow plugs fuse 50 A glow plugs fuse 5 A permanent current modul and K27 fuse 10 A switched current for module (K27) fuse 10 A fuel pump (K24) fuse 10 A preheating –...

  • Page 85: Description - Wiring Harness Instrument Panels 4/6 Cyl. Marine Engines (Current Version)

    (optional) lighting tachometer gauge 1-pin plug connector illumination switch 8-pin plug connector STEYR MOTORS – display splice battery + splice battery – splice ignition (+) splice key switch constant revolution 24 V interm.
  • Page 89 Servopump belt (if so) ................95 Belt for raw water pump ................95 Propeller Selection .................. 97 STEYR MOTORS – Dealer – Check-List ..........98 Commissioning REPORT ..............100 Preparations for Off-Season Storage ............ 102 Start-up after Storage ................102...

  • Page 91: Check Motor Oil Level

    Refill motor oil 06005 Remove motor oil filler cap (19/B) and add STEYR MOTORS TURBO DIESEL ENGINE OIL 5 W-50/10 W-40 or an equivalent marked ACEA B4-02/E7, E4, E5 or with API Code CF up to speci- fied maximum marker on oil dipstick.

  • Page 92: Check Coolant (Closed Cooling Circuit)

    Remove radiator cap (23/A). Coolant level should reach the “MAX” marking (23/B) in the expansion tank. 06020 ATTENTION: Only add STEYR MOTORS engine coolant. NOTE: When not using the original STEYR MOTORS coolant, severe damage to the cooling system of your engine may occur.

  • Page 93: Cooling System Anodes

    GENERAL Cooling System Anodes p ü FOR ALL 4 CYL. MARINE ENGINES » « FOR ALL 6 CYL. MARINE ENGINES There are 4 sacrificial zinc anodes in the raw water cooling system 06017 normally, although if an exhaust high riser is used there is one extra fit in it.

  • Page 94: Maintainance Poly-V-Belt Resp. Serpentine Belt

    GENERAL Air Filter All STEYR MOTORS Marine Engine models are equipped with an air filter at the turbocharger inlet; as to specifications, see Specifica- tions and Maintenance. Loosen clamp to exchange air filter. Remove air filter. Place ˇ clamp on filter neck and mount air filter onto flange. Tighten clamp.

  • Page 95: Adjustment Of Belts

    Adjustment of belts FOR 6 CYL. MARINE ENGINES WITH V-BELT Measuring device VR00515/0 for toothed- and V-belt With engine stopped, tension of the belt should be so that it yields for 6 – 13 mm (350 ± 50 N) when pressing your finger on marked spots (A) and (B).
  • Page 96 FOR 6 CYL. MARINE ENGINES WITH V-BELT To tension the belt: Loosen hexagon screw (35/F). Turn the clamp- ing bolt (36/G) clockwise in order to increase the belt tension to 300 ± 50 Nm. Tighten hexagon screw (35/F) with a Torque of 23 Nm ± 2 to secure idle pulley bracket.

  • Page 97: Propeller Selection

    GENERAL Propeller Selection Your STEYR MOTORS Marine dealer has chosen a propeller designed to deliver top performance and econ- omy under most conditions. To obtain the maximum percentage of available output ( ), the engine RPM at Full Throttle should be in the specified Full Load Speed Range ( ).

  • Page 98: Steyr Motors - Dealer - Check-List

    STEYR MOTORS – Dealer – Check-List NOTE: If STEYR MOTORS HYBRID SYSTEM is in use, check below mentioned points but also START UP OF HYBRID SYSTEM (see HYBRID INSTALLATION MANUAL P/N Z001044-0/ chapter 5) before ignition is turned on or engine is started! Remove carton from palette and check the separately packed components are complete and undamaged.
  • Page 99 Obtain propeller load absorption. Check installation and fill in commissioning report (Installation Manual P/N Z001007-0, chapter 9 Appendix). Grease raw water pump impeller at BUKH-STEYR MOTORS SOLAS engine with original grease of P/N Z011753/2. Carry out Start-Idle-Test and check engine operation. Check behavior of the boat when engine is in idle gear.

  • Page 100: Commissioning Report

    Address/Phone: Dealer: Company: Address/Phone: Type of boat: Dimension of propellers: Model No.: Special Equipment from STEYR MOTORS (SCC, IFG, Cabin Heating etc.): Boat length: Boat weight: Driving system: *) Hybrid-Battery specification: Gear reduction: Extended Storage Preservation Procedure (acc. SERVICE Manual/GENERAL/D3)
  • Page 101 *) HYBRID  full filled STEYR MOTORS Dealer Check List (find in Hybrid Operation, Maintenance and Warranty Manual) and send signed document to STEYR MOTORS GENERAL  Max. Voltage supply from Hybrid-battery bank to HCU(≤57 V): V MEASURING DATA: Max.

  • Page 102: Preparations For Off-Season Storage

    Preparations for Off-Season Storage An adequate preservation of the engine will contribute to an efficient and troublefree operation in the long term. Consult your STEYR MOTORS Marine Dealer to get professional assistance in performing a proper off season storage. NOTE: If engine is stored above 1 year, advise your STEYR MOTORS Marine Dealer to the Extended Preservation Procedure (Service Manual P/N Z001019/0, chapter GENERAL D3.

  • Page 103: Engine Log

    ENGINE LOG Service Record Number Engine Engine Date Destination Abord Started Stopped Inspection Tune-up Lubrication...
  • Page 104 ENGINE LOG Service Record Number Engine Engine Date Destination Abord Started Stopped Inspection Tune-up Lubrication...
  • Page 105 ENGINE LOG Service Record Number Engine Engine Date Destination Abord Started Stopped Inspection Tune-up Lubrication...
  • Page 107 WARRANTY LIMITED ENGINE WARRANTY ............108 Engine, Gearbox, Boat Model and Hull Identification Numbers .... 115 STEYR OWNER IDENTIFICATION CARD ........... 116 SERVICE NETWORK ................117...

  • Page 108: Limited Engine Warranty

    Product will cause the warranty period to begin running from the date on which the Product is shipped from STEYR MOTORS in Austria, rather than on the date of delivery to you. It is to your benefit to have all Products...
  • Page 109 (distributor, dealer, or boat builder) at the time of installation and that it is immediately re- turned to STEYR MOTORS. Keep a copy of the completed form for your records, as you will be required to present it in the event you ever require warranty service.

  • Page 110: Extended Major Components Warranty

    STEYR MOTORS will, at its option, either repair or replace the defective component. STEYR MOTORS’ responsibilities in the event of a repair shall be the same as provided with respect to the Base Engine Warranty, except that the cost of labor for removal and reinstallation is not covered under the Extended Major Components Warranty.

  • Page 111: Summary Of Warranty Coverage

    This Warranty is expressly conditioned upon proper application, installation, commissioning, operation, and mainte- nance of the Product in accordance with the specifications and guidelines set forth by STEYR MOTORS in its Opera- tions, Maintenance and Warranty Manual and in its installation and service manuals. Proper use and operation of the Product entails, among other things, use of the Product in strict compliance with the following power ratings: Pleasure Duty.

  • Page 112: Limitations And Exclusions

    You are responsible for keeping copies of the completed Warranty Registration Form and of the Com- missioning Report. Limitations and Exclusions STEYR MOTORS is not responsible for any engine failure or other problem attributable in whole or in part to any of the following: •...

  • Page 113: Procedure For Making A Warranty Claim

    All warranty claims MUST be approved by STEYR MOTORS before any warranty work is undertaken. No distribu- tor or dealer of STEYR MOTORS is authorized to approve, or to guarantee approval of, a warranty claim. Any work performed prior to obtaining authorization from STEYR MOTORS will be at the risk of the owner and/or service facility undertaking the work.

  • Page 114: Venue And Applicable Law

    STEYR MOTORS. Dealers and distributors of Steyr Motors engines (whether or not approved by Steyr Motors) are not agents of STEYR MOTORS and have no authority to alter the terms of this Warranty or to waive any condition or requirement stated herein.

  • Page 115: Engine, Gearbox, Boat Model And Hull Identification Numbers

    Hull Identification No. (HIN): –––––––––––––––––––––––––––––––––––––––––––– Recommended Propeller Size: –––––––––––––––––––––––––––––––––––––––––– Replacement Parts Never use parts of unknown quality on your STEYR MOTORS Marine Engine. Insist on GENUINE-STEYR MOTORS Marine parts. See your local STEYR MOTORS Marine dealer. STEYR MOTORS GMBH 2007...

  • Page 116: Steyr Owner Identification Card

    STEYR OWNER IDENTIFICATION CARD Owner’s Name Address City State Date of commissioning MODEL # SERIAL # DEALER RECORD CARD ENGINE REGISTRATION MODEL SERIAL OUT DRIVE REGISTRATION MODEL SERIAL TRANSOM MOUNT REGISTRATION MODEL SERIAL Owner’s Name Address City State Date of commissioning Ignition Key No.

  • Page 117: Service Network

    SERVICE NETWORK AUSTRIA STEYR MOTORS GmbH Im Stadtgut B1, 4407 STEYR, AUSTRIA Phone +43 7252 222-52 Fax +43 7252 222-29 e-mail: service@steyr-motors.com http://www.steyr-motors.com A full list of our worldwide Service network can you found on our homepage under: http://www.steyr-motors.com/network...

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