User Manuals: STEYR MO196K35 Marine Engine

Manuals and User Guides for STEYR MO196K35 Marine Engine. We have 2 STEYR MO196K35 Marine Engine manuals available for free PDF download: Service Manual, Operation, Maintenance And Warranty Manual

STEYR MO196K35 Service Manual (331 pages)

MARINE ENGINES

Brand: STEYR | Category: Engine | Size: 27 MB

Table of Contents

9
- Z001019/0_6_July
  4
  - Table of Contents
    9
  - Engine
    9
- Ageneral Remarks
  
  11
- B Specifications
  
  28
  - Fuel Requirements
    28
  - B 2 Motor Oil
    29
- C Maintenance and Service
  
  30
  - Trouble Check Chart
    30
  - C2 Service- and Maintenance Schedule
    32
- General Information
  
  34
- E Quality Gudelines for Repair
  
  44
  - E 3 Nomenclature
    45
  - E 4 SI- System
    46
  - E 5 Abbreviations
    47
  - F 1 List of Operating Material
    48
- F Operating Material and Information on Disposal
  
  48
- Gnotes on Safety
  
  50
- H Thightening Torques
  
  52
- J Wear Limits
  
  60
  - J 1 Adjustment Information for Service and Maintenance
    61
Table of Contents

63
- Engine Timing, Engine Mount
  
  65
- Cylinder Block
  
  90
- Crankshaft, Bearing, Vibration Damper
  
  100
  - Replace Crankshaft
    100
  - Replace Gear for Oil Pump Drive
    104
- Flywheel, Housing
  
  105
  - Replace Flywheel Housing
    105
  - Coupling
    106
  - Replace Flywheel
    106
  - Replace Adapter Ring
    107
  - Dismantle Piston and Connecting Rod
    108
- Piston and Connecting Rod
  
  108
- Camshaft, Housing, Valve Gear
  
  110
  - Replace Camshaft Housing
    110
  - Replace Valve Stem Gasket (on Engine Assembly)
    114
  - Replace Control Rack
    116
  - Replace Camshaft
    118
  - Replace Rocker Arm Shaft
    120
  - Replace Radial Shaft Seal of Camshaft
    121
  - Replace Cam Follower
    122
  - Replace Retainer of Cam Follower
    123
  - Replace Valve Adjusting Element
    124
- Engine Housing, Oil Pump, Oil Suction Pipe
  
  125
  - Replace Engine Housing
    125
  - Replace Support Ring Rear
    132
  - Replace Rear Radialshaft Sealing Ring
    133
  - Replace Oil Pump (Front Ring Carrier)
    134
  - Replace Oil Suction Pipe
    135
  - Assembly of Intercooler
    136
- Intercooler
  
  136
  - Remove Intercooler
    136
  - Replace Intercooler - Element
    141
- Auxiliary Drive, in Front (PTO)
  
  143
- Engine Oil Cooler
  
  144
  - Replace Engine Oil Cooler
    144
  - Repair Oil Cooler
    146
  - Change Motor Oil
    147
  - Change Oil Filter
    148
- Exhaust Manifold, Seals, Heat Exchanger
  
  149
Table of Contents

157
- Fuel System / Functional Description
  
  158
- Fuel Pump, Unit Injector, Lines
  
  160
  - Replace Fuel Pump
    160
  - Disassembly and Assembly of Unit Injector
    163
  - Fix Control Rack
    170
  - Adjust Control Link (Injection Quantity)
    171
  - Loosen Fixing of Control Rod
    172
  - Adjust Start of Injection
    173
  - Exchange Check Valve for Fuel Pre-Pressure to Unit Injector
    176
- Change Air Filter
  
  177
  - Replace Turbocharger
    178
- Air Filter
  
  177
- Turbocharger
  
  178
  - Check Bearing Clearance
    181
- Control Solenoid
  
  182
- Change Fuel Filter
  
  186
- Replace Glow Plug
  
  187
- Measurement of Compression Pressure
  
  188
- Fuel System Check
  
  190
  - Manual Injection Test Methode
    190
  - Disengagement Methode of Injection
    192
  - Air Bubble Formation in Fuel System
    193
    
    Exhaust System
    195
Cooling System

199
- Functional Description Cooling Circuit
  
  200
- Cooler, Heat Exchanger, Expansion Tank
  
  214
  - Disassembly Exhaust Manifold - Heat Exchanger
    215
  - Checks
    219
  - Exchange Heat Exchanger Element
    221
  - Assembly of Exhaust Manifold
    222
  - Exchange Additional Oil Cooler (Only Type 246)
    224
  - Exchange Tandem Cooler
    224
  - Coolant Pipes and Hoses
    225
  - Exchange Triple Cooler
    225
- Pipes, Thermostat
  
  225
  - Exchange Thermostat
    226
  - Exchange Sacrificial Anodes
    228
- Coolant Pump
  
  229
  - Exchange Coolant Pump
    229
  - Install Coolant Pump
    230
  - Exchange Poly-V-Belt
    231
- Poly-V-Belt
  
  231
  - Exchange V-Belts
    232
- V-Belt
  
  232
  - Adjust V-Belts
    234
  - Exchange Raw Water Pump
    235
- Raw Water Pump
  
  235
  - Check Closed Engine Cooling System for Air
    236
- Checks
  
  236
Table of Contents

237
- Alternator
  
  240
- Replace Starter Motor
  
  252
  - Check Starter
    253
  - Battery Cable Lengths and Cross-Sections
    255
- Cables, Wiring Harness - General
  
  255
- E - Box Base Plate; to Eng.no.: 482 17 000
  
  256
- Wiring Harness; to Eng.no.: 482 17 000
  
  258
- E - Box Base Plate; from Eng.no.: 482 18 000/682 18 000 + SOLAS
  
  264
  - Components of E - Box
    265
  - Connection Relay Socket for K24, K26-1 and K27
    265
- Wiring Harness; from Eng.no.: 482 18 000/682 18 000 + SOLAS
  
  266
  - Electronic Engine Management System
    272
- Electronics - General
  
  272
  - Diagnostic System
    273
  - Reading Error Codes
    274
  - Principle Failure Code List
    276
  - Replace Fuses
    278
  - Connection J
    279
  - Connection A5 and X5
    280
  - Fitting Main Connector "J1" Properly
    281
- Instrument Panel
  
  282
- Potentiometer Accelerator, B13
  
  310
- Battery
  
  330
  - Electrical Equipment
    330

STEYR MO196K35 Operation, Maintenance And Warranty Manual (118 pages)

4/6 CYLINDERS MARINE ENGINES

Brand: STEYR | Category: Engine | Size: 11 MB

Table of Contents

5
- Start-Up and Functions
  4
  - Fuel and Lubricants
    4
  - Table of Contents
    5
- General
  6
- Marine Engine Overview
  7
- Product References, Illustrations and Specifications
  8
- Insurance
  8
- Stolen Unit
  8
- Owner Identification Card
  8
- Installation and Pre-Delivery Inspection Log
  9
- Dealer Service - Maintenance
  9
- Illustration Symbols
  9
- Repair Service
  10
- Replacement Parts
  10
- Before Casting off
  10
- Engine Submersion
  11
- Bottom Painting
  11
- Boat Bottom
  11
- Boating Responsibilities
  12
- Safety
  12
- Symbols
  13
Table of Contents

15
- Before Starting
  17
- Starting the Engine
  18
- Stopping the Engine
  18
- Starting the Engine (for SOLAS Only)
  19
- Stopping the Engine (for SOLAS Only)
  19
- Definitions
  20
- Procedure, Work Steps
  20
- Run in Procedure after Major Overhaul
  20
- Engine Break-In Procedure
  21
- Final Ten Hours of Break-In
  21
- First Ten Hours
  21
- Operation after Break-In
  22
- Shifting
  23
- Remote Control Operating Instructions
  24
- Fuel Economy
  25
- Gear Box - Information
  25
- High Altitude Operation
  25
- How to Shift and Control Speed
  25
- Instrument Panel
  26
- Instrument Panel, Standard
  26
- Instrument Indication During Normal Operation
  27
- Instrument Panel (for SOLAS Only)
  28
- Instrument Indication During Normal Operation (for SOLAS Only)
  29
- Emergency Cut off Switch (Lanyard)
  30
- Warning Lights and Audible Alarm
  31
- Electronic Engine Control Unit (ECU)
  32
- Diagnostic System
  33
- Optional Propellers
  34
- Propellers
  34
- Twin Installations
  34
- Operating Procedure for Freezing Temperatures
  35
- Propeller Care
  35
- Propeller Torque
  35
- Salt Water Operation
  35
- Water Jet
  35
- Fuel Contamination
  36
- Fuel Pump
  36
- Fuel System Checks
  36
- Cooling System (Function Description)
  37
- Alternator
  38
- Battery
  38
- Electrical Equipment
  38
- Circuit Breakers
  39
- Dry Operation
  40
- Instrument Panel
  40
- Interrupt Crankshaft Housing Ventilation
  40
- Inversion Switch
  40
Table of Contents

41
- Fuel Requirements
  42
- Fuel Selection Chart
  42
- How to Select Fuel
  42
- Engine Lubrication
  43
- Motor Oil
  43
- Oil Identification Symbol
  43
- Disposal of Automotive Waste Products
  44
Table of Contents

45
Table of Contents

63
Table of Contents

89
- Check Motor Oil Level
  91
- Oil Level for Power Steering
  91
- Oil Level for Transmission
  91
- Refill Motor Oil
  91
- Check Coolant (Closed Cooling Circuit)
  92
- Check Raw Water (Open Circuit with Pump)
  92
- Drain the Raw Water Circuit of the Engine
  92
- Anti-Corrosion Anodes
  93
- Cooling System Anodes
  93
- Air Filter
  94
- Engine Alignment
  94
- Maintainance Poly-V-Belt Resp. Serpentine Belt
  94
- Adjustment of Belts
  95
- Alternator Belt
  95
- Belt for Raw Water Pump
  95
- Measuring Device VR00515/0 for Toothed- and V-Belt
  95
- Servopump Belt (if So)
  95
- Propeller Selection
  97
- STEYR MOTORS - Dealer - Check-List
  98
- Commissioning REPORT
  100
- Preparations for Off-Season Storage
  102
- Start-Up after Storage
  102
- Engine Log
  103

STEYR Categories

Engine Repeater

More STEYR Manuals

User Manuals: STEYR MO196K35 Marine Engine

STEYR MO196K35 Service Manual (331 pages)

Table of Contents

Table of Contents

Ageneral Remarks

B Specifications

C Maintenance and Service

General Information

E Quality Gudelines for Repair

F Operating Material and Information on Disposal

Gnotes on Safety

H Thightening Torques

J Wear Limits

Table of Contents

Engine Timing, Engine Mount

Cylinder Block

Crankshaft, Bearing, Vibration Damper

Flywheel, Housing

Piston and Connecting Rod

Camshaft, Housing, Valve Gear

Engine Housing, Oil Pump, Oil Suction Pipe

Intercooler

Auxiliary Drive, in Front (PTO)

Engine Oil Cooler

Exhaust Manifold, Seals, Heat Exchanger

Table of Contents

Fuel System / Functional Description

Fuel Pump, Unit Injector, Lines

Change Air Filter

Air Filter

Turbocharger

Control Solenoid

Change Fuel Filter

Replace Glow Plug

Measurement of Compression Pressure

Fuel System Check

Cooling System

Functional Description Cooling Circuit

Cooler, Heat Exchanger, Expansion Tank

Pipes, Thermostat

Coolant Pump

Poly-V-Belt

V-Belt

Raw Water Pump

Checks

Table of Contents

Alternator

Replace Starter Motor

Cables, Wiring Harness - General

E - Box Base Plate; to Eng.no.: 482 17 000

Wiring Harness; to Eng.no.: 482 17 000

E - Box Base Plate; from Eng.no.: 482 18 000/682 18 000 + SOLAS

Wiring Harness; from Eng.no.: 482 18 000/682 18 000 + SOLAS

Electronics - General

Instrument Panel

Potentiometer Accelerator, B13

Battery

STEYR MO196K35 Operation, Maintenance And Warranty Manual (118 pages)

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Related Products

STEYR Categories