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STEYR Manuals
Engine
6 CYLINDER
Service manual
STEYR 6 CYLINDER Service Manual
Marine engines
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Z001019/0_6_July
Table of Contents
Engine
Ageneral Remarks
A 1 Model and Serial Numbers
A 2 Documentation
A 3 Model Summary
A 3.1 Model Summary 4 Cylinder Engines
A 3.2 Model Summary 6 Cylinder Engines
Technical Data and Overview
A 4.1 Technical Data and Overview 4 Cylinder Engines
A 4.2 Technical Data and Overview 6 Cylinder Engines
B Specifications
Fuel Requirements
B 2 Motor Oil
C Maintenance and Service
Trouble Check Chart
C2 Service- and Maintenance Schedule
General Information
Electronic Engine Management System (ECU)
Diagnostic System
D 3 Extended Storage Preservation Procedure
D 4 Engine Break-In Procedure
D 5 Operation after Break-In
E 1 Spare Parts Specification
E 2 Workshop Profile
E Quality Gudelines for Repair
E 3 Nomenclature
E 4 SI- System
E 5 Abbreviations
F 1 List of Operating Material
F Operating Material and Information on Disposal
F 2 Disposal of Automotive Waste Products
G 1 General Notes on Safety
G 2 Guidelines for Damage Prevention
G 3 Legal Rules
Gnotes on Safety
G 4 Safety in the Use of Operating Material
G 5 Measures in Case of Accidents
H 1 Listing of Thightening Torques
H Thightening Torques
General Tightening Torques
H 3 Testing of Torque Wrench
H 4 Non-Destructive Material Testing
H 5 Use of Adhesive and Sealing Materials
H 6 Solvent-Free Sealing Materials
J Wear Limits
J 1 Adjustment Information for Service and Maintenance
Table of Contents
Engine Timing, Engine Mount
Lock Crankshaft
Exchange Camshaft Housing Cover Sealing
Maintenance Timing-Belt Exchange
Remove Timing Belt
Timing Adjustment Procedure for Dismantled Engine
Replace Engine Mount and Engine Bracket
Cylinder Block
Replace Valves
Adjust Valve Clearance
Replace Valve Guide
Replace Pressure Regulating Valve for Oil Cooling Jet
Replace Stud Bolt for Unit Injector
Replace Dowel Pin for Positioning of Unit Injector
Replace Dowel Pin for Positioning of Camshaft Housing
Replace Coolant Supply Pipe
Replace External Screw Adaptor for Oil Cooler
Mount Frame Seal
Crankshaft, Bearing, Vibration Damper
Replace Crankshaft
Replace Gear for Oil Pump Drive
Flywheel, Housing
Replace Flywheel Housing
Coupling
Replace Flywheel
Replace Adapter Ring
Dismantle Piston and Connecting Rod
Piston and Connecting Rod
Camshaft, Housing, Valve Gear
Replace Camshaft Housing
Replace Valve Stem Gasket (on Engine Assembly)
Replace Control Rack
Replace Camshaft
Replace Rocker Arm Shaft
Replace Radial Shaft Seal of Camshaft
Replace Cam Follower
Replace Retainer of Cam Follower
Replace Valve Adjusting Element
Engine Housing, Oil Pump, Oil Suction Pipe
Replace Engine Housing
Replace Support Ring Rear
Replace Rear Radialshaft Sealing Ring
Replace Oil Pump (Front Ring Carrier)
Replace Oil Suction Pipe
Assembly of Intercooler
Intercooler
Remove Intercooler
Replace Intercooler - Element
Auxiliary Drive, in Front (PTO)
Engine Oil Cooler
Replace Engine Oil Cooler
Repair Oil Cooler
Change Motor Oil
Change Oil Filter
Exhaust Manifold, Seals, Heat Exchanger
Table of Contents
Fuel System / Functional Description
Fuel Pump, Unit Injector, Lines
Replace Fuel Pump
Disassembly and Assembly of Unit Injector
Fix Control Rack
Adjust Control Link (Injection Quantity)
Loosen Fixing of Control Rod
Adjust Start of Injection
Exchange Check Valve for Fuel Pre-Pressure to Unit Injector
Change Air Filter
Replace Turbocharger
Air Filter
Turbocharger
Check Bearing Clearance
Control Solenoid
Remove Control Solenoid
Install Control Solenoid
Replace Sensor, Indication of Control Rack Position
Change Fuel Filter
Replace Glow Plug
Measurement of Compression Pressure
Fuel System Check
Manual Injection Test Methode
Disengagement Methode of Injection
Air Bubble Formation in Fuel System
Exhaust System
Cooling System
Functional Description Cooling Circuit
Raw Water Circuit (External Cooling Circuit)
Closed Coolant from Cooling Circuit (Internal Engine Cooling Circuit)
Error Detection Cooling System
Check Points for Problems in Cooling System
Component Check Raw Water System
Drain the Coolant System
Fill the Cooling System
Coolant Tank
Cooler, Heat Exchanger, Expansion Tank
Disassembly Exhaust Manifold - Heat Exchanger
Checks
Exchange Heat Exchanger Element
Assembly of Exhaust Manifold
Exchange Additional Oil Cooler (Only Type 246)
Exchange Tandem Cooler
Coolant Pipes and Hoses
Exchange Triple Cooler
Pipes, Thermostat
Exchange Thermostat
Exchange Sacrificial Anodes
Coolant Pump
Exchange Coolant Pump
Install Coolant Pump
Exchange Poly-V-Belt
Poly-V-Belt
Exchange V-Belts
V-Belt
Adjust V-Belts
Exchange Raw Water Pump
Raw Water Pump
Check Closed Engine Cooling System for Air
Checks
Table of Contents
Alternator
Adjust Poly-V-Belt Tension
Technical Data of Alternator
Check Alternator (Error Detection for BOSCH Alternator, 4 Cyl. Engines)
Replace Starter Motor
Check Starter
Battery Cable Lengths and Cross-Sections
Cables, Wiring Harness - General
E - Box Base Plate; to Eng.no.: 482 17 000
Components of E - Box
Connection Relay Socket for K24, K26-1, K26-2 and K27
Connection Start Assist Relay K28
Wiring Harness; to Eng.no.: 482 17 000
E - Box Base Plate; from Eng.no.: 482 18 000/682 18 000 + SOLAS
Components of E - Box
Connection Relay Socket for K24, K26-1 and K27
Wiring Harness; from Eng.no.: 482 18 000/682 18 000 + SOLAS
Electronic Engine Management System
Electronics - General
Diagnostic System
Reading Error Codes
Principle Failure Code List
Replace Fuses
Connection J
Connection A5 and X5
Fitting Main Connector "J1" Properly
Instrument Panel
Chart - Error Indication on Instrument Panel
Instrument Panel (for SOLAS Only)
Used - Old Version
Cyl. Wiring Harness Instrument Panel (if Alternator "PRESTOLITE" Is Used - Old Version)
Description - Wiring Harness Instrument Panels 4/6 Cyl. Marine Engines (Current Version)
Adjust Instruments
Tachometer with Running-Time Meter
General Notes on Safety
Replace Instruments
Audible Warner, H22
Circuit Diagram Oil Pressure Gauge (Optional, Sensor B19-Gauge P2)
Circuit Diagram Voltmeter (Optional)
Potentiometer Accelerator, B13
Voltage Regulator 24V-12V Equalizer
DC-DC Converter
Component Configuration 4 Cyl. Engine
Component Configuration 6 Cyl. Engine
Calibration of Rack Position
Potentiometer Accelerator B13
Check Rack Position Feedback Sensor B14 (= Connector X14)
Check Sensors and Switches
Check Throttle Potentiometer B13 (Accelerator) (= Connector X13)
Check Speed Sensor B15 And/Or Wiring
Check Oil Pressure Sensor B18 And/Or Wiring
Check Oil Pressure Sensor "VDO-Instrument" (Option B19)
Check Coolant Temperature Sensor, B16
Check Audible Warner
Battery
Electrical Equipment
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STEYR MARINE ENGINES
4 CYLINDERS
4 CYLINDERS
+ 6 CYLINDERS
+ 6 CYLINDERS
SERVICE MANUAL
th
P/N Z001019/0
6
Edition
July 2008
www.steyr-motors.com
STEYR MOTORS GmbH
Im Stadtgut B1, A-4407 Steyr-Gleink, AUSTRIA
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Table of Contents
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Cooling System
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Table of Contents
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