Troubleshooting - GD AQUALINE 1100 Installation & Operating Instructions Manual

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6.5

Troubleshooting

The following table can be used for fault diagnosis.
Possible cause
Poor pump output
Vacuum filter soiled
Suction line leaking
Instrument leaking
Underspeed
Lack of operating water
High operating water feed temperature
1)
Abnormal noise
Poor machine alignment
Bearings worn
Operating water grossly contaminated
Incorrect speed
Pressure has changed
Vacuum has changed (higher vacuum needed)
Vent line blocked
Operating water temperature high
Foreign object in the machine
Operating pressure or operating vacuum cannot be obtained
Incorrect pressure gauge or vacuum gauge reading
Vee belt slip
Directional control valve at wrong position
Operating water feed disturbed (not enough or no water)
Operating water temperature high (above 55 °C)
Not enough water in the operating system
Cooling unit soiled
Sludge or liquid has entered the machine
Vehicle oversucking
High power consumption
Overspeed
Exceedingly high output pressure
Pressure gauge reading wrong
4990671000 February 2008
All failures should be repaired without delay.
The machine should not be started until the fail-
ure has been repaired.
Repairs must only be carried out by qualified
technical personnel.
Remedy
Clean vacuum filter
Locate and repair leak
Replace leaking instrument
Run at prescribed speed
Top up operating water to maximum level
Inspect the operating water cooling system
Re-align machine
Replace bearings or have them repaired
Change the operating water
Keep within speed limit
Keep within rated pressure
Keep within rated vacuum / inspect, clean exhaust air
system
Inspect and/or clean vent line
Inspect the operating water cooling system
Remove foreign object immediately and flush the
machine
Replace pressure gauge / vacuum gauge
Inspect Vee belt tension, re-tension if necessary
Set directional control valve to correct position
Ensure sufficient operating water supply
Top up operating water & recirculate water until water
temperature is less than
Clean cooling unit
Clean the machine; check the operating water, change if
necessary
Keep within speed limit
Keep within rated pressure, actuate/check safety valve
Replace pressure gauge
27
Operation
55°C
.

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