LG FLEX MULTI SPLIT Installation Instructions Manual
LG FLEX MULTI SPLIT Installation Instructions Manual

LG FLEX MULTI SPLIT Installation Instructions Manual

Flex multi split dual zone & tri-zone
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FLEX MULTI SPLIT DUAL ZONE
& TRI-ZONE INSTALLATION
IMPORTANT!
Please read this instruction sheet completely before installing the product.
This air conditioning system meets strict safety and operating standards. As the installer or service person,
it is an important part of your job to install or service the system so it operates safely and efficiently.
• Installation or repairs made by unqualified persons can result in hazards to you and others.
Installation MUST conform with local building codes or, in the absence of local codes, with the National Electrical
Code NFPA 70/ANSI C1-1993 or current edition and Canadian Electrical Code Part1 CSA C.22.1.
• The information contained in the manual is intended for use by a qualified service technician familiar with safety
procedures and equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property
damage, personal injury and/or death.
CAUTION:
Improper installation, adjustment, alteration, service or maintenance can void the warranty.
The weight of the condensing unit requires caution and proper handling procedures when lifting
or moving to avoid personal injury. Use care to avoid contact with sharp or pointed edges.
Safety Precautions
• Always wear safety eye wear and work gloves when installing equipment.
• Never assume electrical power is disconnected. Check with meter and equipment.
• Keep hands out of fan areas when power is connected to equipment.
• R-410A causes frostbite burns.
• R-410A is toxic when burned.
NOTE TO INSTALLING DEALER: The Owners Instructions and Warranty are to be given to the owner
When wiring:
Electrical shock can cause severe personal injury or death. Only a qualified,
experienced electrician should attempt to wire this system.
• Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these
instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death.
• Ground the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard.
When transporting:
Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and
bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on
the air conditioner can cut your finger.
When installing...
... in a wall: Make sure the wall is strong enough to hold the unit's weight.
It may be necessary to construct a strong wood or metal frame to provide added support.
... in a room: Properly insulate any tubing run inside a room to prevent "sweating" that can cause
dripping and water damage to wall and floors.
... in moist or uneven locatinons: Use a raised concrete pad or concrete blocks provide a solid,
level foundation for the outdoor unit. This prevents water damage and abnormal vibration.
... in an area with high winds: Securely anchor the outdoor unit down with bolts and a metal
frame. Provide a suitable air baffle.
... in a snowy area(for Heat Pump Model): Install the outdoor unit on a raised platform that is
higher than drifting snow. Provide snow vents.
When connecting refrigerant tubing
• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Check carefully for leaks before starting the test run.
When servicing
• Turn the power OFF at the main power box(mains) before opening the unit to check or repair
electrical parts and wiring.
• Keep your fingers and clothing away from any moving parts.
• Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have
been left inside the unit being serviced.
INSTRUCTIONS
WARNING
or prominently displayed near the indoor Furnace/Air Handler Unit.
Special warnings
P/No: 3828A22013X

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Summary of Contents for LG FLEX MULTI SPLIT

  • Page 1 FLEX MULTI SPLIT DUAL ZONE & TRI-ZONE INSTALLATION INSTRUCTIONS IMPORTANT! Please read this instruction sheet completely before installing the product. This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.
  • Page 2: Table Of Contents

    Room Air Conditioner Installation Manual TABLE OF CONTENTS Installation Requirements Required Tools Installation Parts Provided .........3 Safety Precautions ............4 Level gauge Installation of Indoor, Outdoor Unit......7 Screw driver Select the best location ...........7 Electric drill Piping length and elevation ........8 Hole core drill (ø50mm) Fixing Installation Plate(Standart Type)....9 Horizontal meter...
  • Page 3: Installation Parts Provided

    Installation Parts Provided Installation Parts Provided Standard Type Installation plate Type "A" screws and plastic anchors Type "B" screws Holder Remote Control Air Intake (side, rear) more than 20cm (7.9 inch) more than more than 20cm 20cm (7.9 inch) (7.9 inch) Control cover Connecting wire Connection pipe...
  • Page 4: Safety Precautions

    Safety Precautions Safety Precautions To prevent injury to the user or other people and property damage, the following instructions must be followed. Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications. WARNING This symbol indicates the possibility of death or serious injury.
  • Page 5 Safety Precautions Do not modify or extend the Be cautious when For installation, always power cable. unpacking and installing contact the dealer or an the product. Authorized Service Center. • There is risk of fire or electric • Sharp edges could cause •...
  • Page 6 Safety Precautions CAUTION Installation Always check for gas Install the drain hose to Keep level even when (refrigerant) leakage after ensure that water is drained installing the product. installation or repair of away properly. product. • Low refrigerant levels may •...
  • Page 7: Installation Of Indoor, Outdoor Unit

    Installation of Indoor, Outdoor Unit Installation of Indoor, Outdoor Unit Read completely, then follow step by step. Select the best location Indoor unit More than 5cm 1. Do not have any heat or steam near the unit. (2.0 inch) More than 5cm 2.
  • Page 8: Piping Length And Elevation

    Installation of Indoor, Outdoor Unit Piping length and elevation Multi Piping Type Max Elevation Max total length Max length of Min length of Max elevation between each Capacity(Btu/h) of all pipes each pipe each pipe between indoor indoor unit and (A+B/A+B+C) (A/B/C) (A/B/C)
  • Page 9: Fixing Installation Plate(Standart Type)

    Installation of Indoor, Outdoor Unit Fixing Installation Plate(Standart Type) The wall you select should be strong and solid Installation Plate enough to prevent vibration 1. Mount the installation plate on the wall with type "A" screws. If mounting the unit on a concrete wall, use anchor bolts.
  • Page 10: Preparing Work For Installation (Artcool Type Only)

    Installation of Indoor, Outdoor Unit Preparing work for Installation (Artcool Type Only) Open panel front 1. First, push the front panel backward and lift it up to remove the two screws. 2. The moment of lifting the both lower parts of panel front, you can hear sound this panel came out, In this time panel front is separated 3.
  • Page 11: Sticking The Installation Guide Map And Fixing Indoor Unit (Artcool Type Only)

    Installation of Indoor, Outdoor Unit Sticking the installation guide map and fixing Indoor unit (Artcool Type Only) Adjust level even by level guage and fix to installation Put an Installation Guide Map on the desired surface. for reference on the well. INSTALLATION GUIDE MAP Horizontality T I O...
  • Page 12: Flaring Work And Connection Of Piping

    Flaring Work and Connection of Piping Flaring Work and Connection of Piping Flaring work Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the following procedure. Cut the pipes and the cable. 1.
  • Page 13: Connecting The Piping

    Flaring Work and Connection of Piping Check 1. Compare the flared work with the figure by. Smooth all round Inside is shiny without scratches 2. If a flared section is defective, cut it off and do flaring work again. = Improper flaring = Inclined Surface Cracked Uneven...
  • Page 14 Flaring Work and Connection of Piping 4. Indoor unit installation Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks Connecting cable of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure Drain hose that the hooks are properly seated on the installation plate by moving it left and right.
  • Page 15 Flaring Work and Connection of Piping For left rear piping 1. Route the indoor tubing and the drain hose to the required piping hole position. Connecting 2. Insert the piping, drain hose, and the cable connecting cable into the piping hole. 3.
  • Page 16 Flaring Work and Connection of Piping Wrap the insulation material around the Plastic bands Insulation material connecting portion. 1. Overlap the connection pipe heat insulation and the indoor unit pipe heat insulation material. Bind them together with vinyl tape so that there may be no gap. 2.
  • Page 17: Good Case

    Flaring Work and Connection of Piping Installation Information. For left piping. Follow the instruction below. Good case • Press on the upper side of clamp and unfold the tubing to downward slowly. Bad case • Following bending type from right to left may cause damage to the tubing. Installation Manual 17...
  • Page 18 Flaring Work and Connection of Piping Outdoor Align the center of the pipings and sufficiently tighten the flare nut by hand. Finally, tighten the flare nut with torque wrench Outdoor unit until the wrench clicks. • When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench.
  • Page 19: Connecting The Cable Between Indoor Unit And Outdoor Unit

    Connecting the Cable between Indoor Unit and Outdoor Unit Connecting the Cable between Indoor Unit and Outdoor Unit Connect the cable to the Indoor unit. Connect the cable to the indoor unit by connecting the wires to the terminals on the control board individually according to the outdoor unit connection.
  • Page 20: Connect The Cable To The Outdoor Unit

    Connecting the Cable between Indoor Unit and Outdoor Unit Connect the cable to the Outdoor unit. 1. Remove the cover control from the unit by Outdoor unit loosening the screw. Connect the wires to the terminals on the Terminal block control board individually as the following.
  • Page 21: Connection Method Of The Connecting Cable(Example)

    Connecting the Cable between Indoor Unit and Outdoor Unit Connection method of the connecting cable(Example) (1) Remove two-caps on the conduit panel. (2) Make a hole appropriate for the passage of connection cable through on cap by tool. (for low voltage line) Terminal (3) Pass the connecting cable through the hole.
  • Page 22: Connect The Cable To The Indoor Unit(For Se, S4 Chassis)

    Connecting the Cable between Indoor Unit and Outdoor Unit CAUTION: Provide a circuit breaker between power source and the unit as shown below. Main power source Power source Fuse or breaker Circuit Breaker Model Conditioner Capacity Use a circuit 1ø,230/208V breaker or time 1ø,230/208V delay fuse.
  • Page 23: Checking The Drainage, Forming The Pipings And Long Pipe Setting

    Checking the Drainage, Forming the Pipings and Long Pipe Setting Checking the Drainage, Forming the Pipings and Long Pipe Setting Checking the drainage To check the drainage. 1. Pour a glass of water on the evaporator. 2. Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit.
  • Page 24: Forming The Piping

    Checking the Drainage, Forming the Pipings and Long Pipe Setting Forming the piping Form the piping by wrapping the connecting portion of the indoor Seal a small unit with insulation material and opening around the pipings with Taping secure it with two kinds of vinyl gum type sealer.
  • Page 25: Air Purging And Evacuation

    Air Purging and Evacuation Air Purging and Evacuation Air and moisture remaining in the refrigerant system have undesirable effects as indicated below. 1. Pressure in the system rises. 2. Operating current rises. 3. Cooling(or heating) efficiency drops. 4. Moisture in the refrigerant circuit may freeze and block capillary tubing. 5.
  • Page 26: Evacuation

    Air Purging and Evacuation Evacuation 1. Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit. Indoor unit Confirm the "Lo" knob of the manifold valve is open. Then, run the vacuum pump. The operation time for evacuation varies with tubing length and capacity of the pump.
  • Page 27: Charging

    Charging Charging Each outdoor unit is factory charged (nameplate charge) for the evaporator as well as a 7.5m(25ft) line set for each indoor line. Any time total line set is used either shorter or longer then the nominal 22.5m(75ft: for tri-zone) line set length the refrigerant charge has to be adjusted.
  • Page 28: Panel Front Assembly (Artcool Type Only)

    Panel Front Assembly (Artcool type Only) Panel Front Assembly (Artcool type Only) 1. First, Check the side cover assembly exactly, Fix power cord in the bottom groove of cover side left. 2. Assemble connecting lead wire with controller and first fix the upper part of panel front, then match the lower part of panel front Panel Front...
  • Page 29: Test Running

    Test Running Test Running 1. Check that all tubing and wiring have been properly connected. 2. Check that the gas and liquid side service valves are fully open. Prepare remote control Remove the battery cover by pulling it according to the arrow direction. Insert new batteries making sure that the (+) and (–) of battery are installed correctly.
  • Page 30: Combination Indoor Units

    Combination indoor units Combination indoor units The indoor units connectable to the outdoor unit are shown below. Model Name Chassis Type Capacity, Btu/h Name 9000 12000 Standard Type Artcool Type 1. The total capacity(in Btu/h unit) of connected indoor unit models represents the total sum of the figures NOTICE expressed in the indoor model name.
  • Page 31: Combination Table Of Models

    Combination table of Models Combination table of Models Combination table of Models This table shows available combination. Above standard combination, suitable performance may not be obtained depending on operating condition. 24k (2 rooms) Combination Unit-A Unit-B Total 1 UNIT 2 UNIT 36k (3 rooms) Combination Unit-A...
  • Page 32 Memo 32 Room Air Conditioner...

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