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Speeflo Gas Bare 459-350 Owner's Manual

Powrtwin 12000xlt di
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PowrTwin 12000
Model Number:
Gas Bare
Gas Complete
Printed in the U. S. A.
459-350
459-355
Owner's Manual
For professional use only
Do not use this equipment
before reading this manual!
NOTE: This manual contains important warnings
and instructions. Please read and retain for
reference.
1107 © 2006 Titan Tool Inc. All rights reserved. Form No. 313-2667B
DI
XLT

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Summary of Contents for Speeflo Gas Bare 459-350

  • Page 1 Owner’s Manual For professional use only Do not use this equipment before reading this manual! PowrTwin 12000 Model Number: Gas Bare 459-350 Gas Complete 459-355 NOTE: This manual contains important warnings and instructions. Please read and retain for reference. 1107 © 2006 Titan Tool Inc. All rights reserved. Form No. 313-2667B Printed in the U.

  • Page 2: Safety Precautions

    IMPORTANT SAFETY INFORMATION • Read all safety information before operating the equipment. SAVE THESE INSTRUCTIONS. WARNING: HAZARDOUS VAPORS This symbol indicates a hazardous situation, which, if Paints, solvents, insecticides, and other materials can be not not avoided could result in death or serious harmful if inhaled or come in contact with the body.

  • Page 3: Grounding Instructions

    IMPORTANT SAFETY INFORMATION • Read all safety information before operating the equipment. SAVE THESE INSTRUCTIONS. WARNING: GENERAL Grounded Outlet Can cause severe injury or property damage. • Read all instructions and safety precautions before operating equipment. Grounding Pin • Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation.

  • Page 4: Table Of Contents

    Table of Contents Specifications Safety Precautions ....... 2-3 Gas Sprayer Grounding Instructions .

  • Page 5: Introduction

    Operation Congratulations on having selected the finest airless sprayer Fueling (gas engine) available in the world. Speeflo piston pumps are tireless workhorses — so tough they are virtually indestructible, even under the most severe service. Speeflo designs and builds Gasoline is extremely flammable and is explosive equipment with superior quality and reliability.

  • Page 6: Operating The Swing Cart

    Connect a hose and gun to each outlet. Make sure the second gun outlet remains plugged. 4. Fill the oil cup 1/2 full with Speeflo Use the following procedure to change the position of the Piston Lube (P/N 314-480) supplied motor/pump assembly.
  • Page 7 6. For gas models, check the engine oil level daily before Preparing a New Sprayer starting the sprayer. The gasoline engine oil level is If this sprayer is new, it is shipped with test fluid in the fluid determined by the engine manufacturer. Refer to the section to prevent corrosion during shipment and storage.

  • Page 8: Preparing To Paint

    Preparing to Paint Ground the gun by holding it Before painting, it is important to make sure that the fluid in the against the edge of the metal system is compatible with the paint that is going to be used. container while flushing.

  • Page 9: Pressure Relief Procedure

    Pressure Relief Procedure b. To start the electric motor, move the ON/OFF switch to the ON position. 7. Turn the pressure control knob clockwise approximately Be sure to follow the pressure relief procedure 1/3 of the way down to increase pressure until the sprayer when shutting the sprayer down for any purpose, cycles evenly and paint flows freely from the bleed hose.

  • Page 10: Cleaning A Clogged Tip

    Cleaning a Clogged Tip 3. Place the siphon tube into a container of the appropriate solvent. 1. Follow the “Pressure Relief Procedure” in the Operation section of this manual. IMPORTANT: Use only compatible solvents when cleaning out 2. If the tip clogs, rotate the tip handle 180° until the arrow oil based enamels, lacquers, coal tar, and epoxies.

  • Page 11: Maintaining The Filter Assembly

    2. Change the hydraulic fluid every twelve months. Drain the a. If the ball is cut, remove the Teflon o-ring using an o- old fluid from the tank and fill with 4 quarts of Speeflo ring pick and remove the carbide seat.

  • Page 12: Basic Engine Maintenance (Gas Engine)

    Basic Engine Maintenance 1. Remove both inspection covers on the motor. (gas engine) • For detailed engine maintenance and technical specifications refer to the separate gasoline engine manual. • All service to the engine should be performed by an Inspection authorized Honda Power Equipment dealer.

  • Page 13: Troubleshooting

    Troubleshooting Airless Gun Problem Cause Solution Spitting gun 1. Air in system 1. Inspect connections for air leaks. 2. Dirty gun 2. Disassemble and clean. 3. Needle assembly out of adjustment 3. Inspect and adjust. 4. Broken or chipped seat 4.

  • Page 14: Hydraulic Motor

    Troubleshooting Hydraulic Motor Problem Cause Solution Oil motor stalls at bottom (no 1. Fluid pump piston seat unthreaded 1. If connecting rod is okay, remove cylinder unusual heat problems) head plug and pop valve down. Replace plug and start machine. If machine cycles up and stops at bottom again, then problem is piston seat on fluid pump.

  • Page 15: Spray Patterns

    Troubleshooting Spray Patterns Problem Cause Solution Tails 1. Inadequate fluid delivery 1. Fluid not atomizing correctly: Increase fluid pressure. Change to smaller tip orifice size. Reduce fluid viscosity. Reduce hose length. Clean gun and filter(s). Reduce number of guns using pump.
  • Page 16 IMPORTANTES CONSIGNES DE SÉCURITÉ • Lire toutes ces consignes avant d’utiliser l’appareil. GARDER CES CONSIGNES. DANGER : ÉMANATIONS DANGEREUSES Indique une situation à risque, laquelle, si elle n'est pas Certains produits (peintures, solvants, insecticides ou autres) évitée, peut entraîner des blessures graves, voire la peuvent être nocifs s’ils sont inhalés ou entrent en contact mort.
  • Page 17 IMPORTANTES CONSIGNES DE SÉCURITÉ • Lire toutes ces consignes avant d’utiliser l’appareil. GARDER CES CONSIGNES. vous n'êtes pas sûr que l'appareil est correctement mis à la terre, • Ne pas utiliser de solvants à base de halons comme l’eau de javel, les agents antimoisissure, le chlorure de méthylène et le contactez un électricien agréé.
  • Page 18 INFORMACIÓN DE SEGURIDAD IMPORTANTE • Lea toda la información de seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES. PELIGRO: VAPORES PELIGROSOS Indica una situación peligrosa que, de no evitarse, puede causar la muerte o lesiones graves. Las pinturas, solventes, insecticidas y demás materiales pueden ser nocivos si se inhalan o toman contacto con el cuerpo.
  • Page 19 INFORMACIÓN DE SEGURIDAD IMPORTANTE • Lea toda la información de seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES. No son compatibles con el aluminio. Tomacorriente aterrado • Diríjase al proveedor de revestimientos para obtener los datos de compatibilidad del material con el aluminio. PELIGRO: GENERAL Terminal de tierra Puede causar daños materiales o lesiones graves.

  • Page 20: Parts Lists And Service Instructions

    Parts Lists and Service Instructions Main Assembly Item Part # Description Quantity Item Part # Description Quantity ---------- Hydraulic system ........1 459-024 Motor/pump assembly ......1 449-986 Belt, "V" (gas model) ........1 703-136 O-ring ............1 506-277 Convertokit, 9 HP, Honda, gasoline 703-137 Swivel fitting assembly (includes item 2) .1 (gas model) ..........1...

  • Page 21: Cart Assembly

    Cart Assembly (P/N 451-070) Item Part # Description Quantity Item Part # Description Quantity 590-502 Handle ..........1 451-113 Lock pin ..........1 451-112 Spring ...........1 590-507 Snap button ..........2 451-059 Swing arm..........1 590-506 Handle washer........2 856-002 Lock washer..........4 590-508 Roll pin..........2 856-921 Screw............4 590-504...

  • Page 22: Hydraulic Motor

    Hydraulic Motor See page 30 for installation instructions. Item Part # Description Quantity Servicing the Hydraulic Motor 235-018 Trip retainer ..........2 Perform this procedure using the necessary parts from Motor Service Kit — Minor (P/N 235-050). If the hydraulic motor is 141-007 O-ring ............2 operable, start the machine and jog the piston rod (21) into its...
  • Page 23 7. Grip the valve rod securely with vise grip pliers and then 6. Install piston seal (18) with lips facing downward. remove the FlexLoc nut (9) from the top of the valve rod Carefully install o-ring (19). Expand the ring and stretch it assembly (20).

  • Page 24: Fluid Section

    Hydraulic Motor Cut-Away Fluid Section Torque head plug to Torque flex locknut to 15 ft./lbs. (219 N/m). 10 ft./lbs. (146N/m). Do not over-tighten Use blue Loctite. o-ring seal. Motor/ Pump Block Torque trip retainers to 15 ft./lbs. (365 N/m). Do not over-tighten o-ring seal.
  • Page 25 IMPORTANT: Use of non-Speeflo service parts may void (13) together. Tighten in a vise to 900 in./lbs. (75 ft./lbs.). warranty. Ask for original parts made by Speeflo for best 11. Insert the Teflon o-ring (3) into the upper grove of the services.

  • Page 26: Hydraulic System

    Hydraulic System Item Part # Description Quantity 313-755 Knob decal ..........1 862-414 Set screw..........1 448-243 Pressure control knob ......1 860-520 Set screw..........1 449-195 Pulley/fan assembly .........1 448-494 Key, pump (.156 x .156 x 1 3/16 ) ....1 449-752 Hydraulic pump ........1 431-042 Tube connector ........1 858-636...

  • Page 27: Gas Convertokit

    DC — Electric Convertokit Gas Convertokit (P/N 506-277) (P/N 506-279) Item Part # Description Quantity 506-259 Cover............1 860-501 Nut stop ............4 860-002 Lock washer ..........4 860-004 Flat washer..........8 860-535 Screw ............2 Item Part # Description Quantity 978-040 Circuit breaker reset.........1 860-460 Screw ............4 506-260...

  • Page 28: Bleed Valve Assembly

    Bleed Valve Assembly (P/N 944-030) Filter Assembly (P/N 451-136) Item Part # Description Quantity 944-047 Hex screw..........1 944-029 Flat washer..........1 944-046 Spacer ............1 944-034 Valve handle..........1 944-035 Spring washer ..........3 944-036 Retaining ring ...........1 Item Part # Description Quantity 944-029 Valve washer ..........1 930-937 Filter cap assembly ........1...

  • Page 29: Gun Manifold Assemblies (Optional)

    Gun Manifold Assemblies (Optional) SIngle Gun Add-On Manifold Assemblies 1-Gun Add-On Kit Add-A-Gun Kit 975-111 975-311 975-200 975-300 1 Gun Add-On 1 Gun Add-On Add-A-Gun Kit Add-A-Gun kit Item Part # Description 1/4" 3/8" 1/4" 3/8" 814-002 Nipple, Hex .......1 ..............1 814-004 Nipple, Hex............1..............1 940-553...

  • Page 30: Sae O-Ring Fitting Installation

    SAE O-Ring Fitting Installation Accessories and Service Kits These items may be purchased separately from your local Speeflo distributor. Steps 1 & 2: Part # Description Lubricate 103-830 5 Gal. Siphon Hose Assembly w/Rock Catcher 1" x 4.5' 103-808 55 Gal. Siphon Hose Assembly w/Rock Catcher Lubricate 1"...
  • Page 31 Notes/Nota © Titan Tool Inc. All rights reserved.

  • Page 32: Warranty

    Limited Warranty Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by Titan, Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to Titan’s reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End User.

This manual is also suitable for:

Gas complete 459-355Powrtwin 12000xlt di gas complete 459-355Powrtwin 12000xlt di459-350459-355

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