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Dazon Raider Extreme 1100D Owner's Manual

1100cc double-seat buggy
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1100cc Double-seat buggy Owner's Manual
Version 3.0
Dec.2006
1

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Summary of Contents for Dazon Raider Extreme 1100D

  • Page 1 1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006...
  • Page 2 Periodic service and inspection are considered regular maintenance and are not considered as warranty. WHAT YOUR DEALER MUST DO. All warranty repairs will be made at no cost to you for parts as related to the defect. All parts will be replaced with genuine DAZON parts only.
  • Page 3 Any damages caused by overloading or operating outside of design specifications. • Any damages which result from non-genuine parts or accessories, fuel or fluids not specified by DAZON. • Any damages that result from modifications made to the vehicle to increase performance.

  • Page 4: Table Of Contents

    1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 Contents [Attachment: Wiring Diagram] Foreword……………………………………………………………………………………………………………………………………………………….. A Few Words about Safety……………………………………………………………………………………………………………………………….. Important Safety Information…………………………………………………………………………………………………………………………… Safety Labels…………………………………………………………………………………………………………………………………………………. Are You Ready to Drive?............................Is Your Vehicle Ready to Drive?..........................15 Safe Driving Precautions………………………………………………………………………………………………………………………………….. Components location……………………………………………………………………………………………………………………………………….. Adding oil before driving…………………………………………………………………………………………………………………………………..

  • Page 5: Foreword

    Beginners should drive this BUGGY in a large open area to practice handling this BUGGY. Wear protective gears all the time when driving or riding this BUGGY. We hope you will have a pleasant experience with our products and thanks again for choosing DAZON.

  • Page 6: A Few Words About Safety

    1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 A FEW WORDS ABOUT SAFETY In order to keep everyone safe, you must take responsibility for the safe operation of your BUGGY. To help you make informed decisions about safety, we have provided operating procedures and other information on labels in this manual. This information alerts you to potential hazards that could hurt you or others.

  • Page 7: Important Safety Information

    1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 IMPORTANT SAFETY INFORMATION Your BUGGY will provide you with many years of service and pleasure, providing you take responsibility for your own safety and understand the challenges you will meet while driving. There is much that you can do to protect yourself when driving your BUGGY.
  • Page 8 1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 Take Time to Learn & Practice Even if you have driven other buggies, you still should take time to become familiar with how this BUGGY works. Practice in a safe area until you have built your skills and gotten accustomed to the size and weight of this Buggy. Be Alert to Off-Road Hazards The terrain can present a variety of challenges.
  • Page 9 1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 Don't Drive at Night At night your visibility and judgment can be greatly reduced, so driving at night is dangerous and can terribly increase chances of accidents. Never Drive Indoors The exhaust from the engine contains a tasteless, odorless but poisonous gas called carbon monoxide. For the health of your family, please don’t drive your BUGGY in your lovely house.

  • Page 10: Safety Labels

    1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 SAFETY LABELS The labels should be considered permanent parts of your BUGGY. If a label comes off or becomes difficult to read, please contact your dealer for warning label replacements.

  • Page 11: Are You Ready To Drive

    1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 ARE YOU READY TO DRIVE? Before each drive, you need to make sure that you and your BUGGY are both ready to drive. To help you be prepared, this section discusses how to evaluate your driving readiness, what items you should check on your BUGGY, and how to adjust your BUGGY for your comfort, conveniences and safety.
  • Page 12 1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 Protective Apparel For your safety, we strongly recommend that you always wear a DOT approved motorcycle helmet, approved goggles sturdy boots, durable gloves, long pants and long-sleeved shirt or jacket whenever you drive. Although complete protection is not possible, wearing proper protective apparel can reduce the chances of injuries when you drive.
  • Page 13 1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 2. Additional Driving Gear In addition to a helmet and eye protection gear, we also recommend: • Sturdy off-road motorcycle boots to help protect your feet, ankles and lower legs; • Durable off-road motorcycle gloves to help protect your hands; •...
  • Page 14 1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 Operating this BUGGY without proper instructions could increase your risks of accidents that could lead to serious injuries, or even death. No Alcohol or Drugs Alcohol, drugs and Buggies never mix. Even a small amount of alcohol can impair your ability to operate your BUGGY safely.

  • Page 15: Is Your Vehicle Ready To Drive

    1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 IS YOUR VEHICLE READY TO DRIVE? Before each of your drive, it is important to inspect your BUGGY and make sure that any problems you’ve found have been corrected. A pre-drive inspection is a must, not only for safety, but also because a breakdown, or even a flat tire, can be a major inconvenience.

  • Page 16: Safe Driving Precautions

    1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 SAFE DRIVING PRECAUTIONS Off-Road Use Only Your BUGGY and its tires are designed and manufactured for off-road use only, not for pavements. Driving on pavements can affect your handling and controlling. Don’t drive your BUGGY on pavements. Operating your BUGGY on paved surfaces may seriously affect your handling and controlling of your BUGGY, and may even cause your BUGGY to go out of control.
  • Page 17 1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 While we want to shift the gear from forward to reverse or vice visa, the gear shifter should go back to neutral position first and do not accelerate the engine to high speed ( i.e. Do not change gear when the engine is running at a high speed), otherwise, the gear mechanism will be damaged seriously! Keep Your Hands and Feet on Controls Always keep both of your hands on the steering wheels ,and both of your feet on the foot controls when driving your BUGGY.
  • Page 18 1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 Control Speed Driving at excessively high speed increases the chances of accidents. When choosing a proper speed, you need to consider the capability of your BUGGY, terrain, visibility and other operating conditions, plus your own skills and experiences. Operating your BUGGY at excessively high speed increases your chances of losing control, which can easily result in an accident.
  • Page 19 1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 Never drive past the limit of visibility. Maintain a safe distance between your BUGGY and other off-road vehicles. Always exercise your cautions and use your extra care on rough, slippery and loose terrain. Failure to use your extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in accidents, including an overturn.

  • Page 20: Components Location

    1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 COMPONENTS LOCATION A. Front view : Overhead canopy Bucket seat. Steering wheel. Side canvas Front wheel Wheel rim Front shock absorber Brake cable. Front mudguard 10. Front turning signal 11. Front headlight 12.
  • Page 21 1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 B. Rear view : 1. Rear carrier. 2. Tail lamp 3. Rear turning signal 4. Rear shock absorber 5. License plate bracket. 6. Battery. 7. Lower A-Arm 8. Rear tires. 9. Reflector 10.
  • Page 22 1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006 CONTROL PANEL Consists of the following features : (1) Steering wheel ⑶ ⑸ ⑵．Ignition switch ( Key lock) Control Panel ⑶．Cigarette ignition housing ⑷．Fuel level gauge ⑸．Multi-function gauge ⑹．Water temperature gauge ⑺．Parking alarm flicker ⑵...
  • Page 23 STEERING WHEEL Below the steering wheel, there is an anti-theft lock on the right hand side. Make sure it is locked when the vehicle is to be left unattended. Use the same key and turn clock-wise to lock and anti-clockwise to unlock the steering wheel.
  • Page 24 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Do not turn the key to “ON “position if you do not have intention to start the engine, Otherwise the battery will become flat. Never pull out the key during driving, otherwise, the vehicle will loss control. KEYS The same key can be used for ignition and anti-theft lock.
  • Page 25 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 CIGARETTE IGNITION HOUSING Only housing is provided. The cigarette ingitor is an optional item which needs to be connected with wire. FUEL LEVEL GAUGE The red needle will show the amount of petrol remaining in the fuel tank. The fuel Level gauge will not work when the ignition switch is turned off.
  • Page 26 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 MULTI-FUNCTION METER. It consists of the following features : 1. Tachometer ---- The needle above the digital display indicates the running speed of the running buggy 2. Battery charging lamp ---- If the battery power is weak, the lamp will be on.
  • Page 27 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 WATER TEMPERATURE GAUGE The red needle will indicate the temperature of the engine. It will not move if the engine is off. If the needle moves to the red zone, that means engine is overheating and you need to stop the engine for cooling.
  • Page 28 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 2. On/Off switch ----- Turn multi-function lever anti-clock wise for OFF [Arrow B] and clockwise for switching on other functions [Arrow C]. 3. Fog lamp switch ---- Turn the multi-function lever clockwise by one click, the fog lamp will be on.
  • Page 29 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Dipped lighting ----- Push slightly and repeatedly upward [As per Arrow F] the multi-function lever for giving warning signal to the vehicles coming from opposite direction. Left /right turning signal ------ Push forward the multi-function lever for right turning signal [Arrow G].
  • Page 30 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 BRAKE PEDAL、CLUTCH PEDAL、THROTTLE PEDAL Check the pedals condition and make sure they can resume to its original position after every movement of depressing. 1. Clutch pedal ----- Must depress the pedal all the way while changing gear.
  • Page 31 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 REAR VIEW MIRRORS Adjust both left and right rear view mirrors to the desired angle before start driving the vehicle. If the rear view mirror is defective, it must be replaced immediately. FRONT HEAD LAMPS [FOG LAMP] The headlamps are screwed onto the lamp bracket.
  • Page 32 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 TAIL LAMP [BRAKE LAMP] Tail lamps are installed at left and right of the rear frame. There are two bulbs inside, one is for brake light, the other is normal light. Make sure both lights are in working condition before you drive the vehicle in the night.
  • Page 33 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 2) Move the seat forward or backward to the desired position; 3) Be sure that the seat adjustment handle snaps back into place and that the seat is locked into position. Note : The seat upright angle is fixed, it cannot be adjusted * Before attempting to adjust the seat, ensure that the engine is not running * Never operate your BUGGY when the seat is not securely adjusted.
  • Page 34 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Check and make sure the terminals of the safety belt are firmly affixed on the frame behind the seat; Put on the vertical [across the chests] safety belt, tighten by pulling the strap downward;...
  • Page 35 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 * Never let safety belt touch the chassis, it might be pulled away by the tree branches during speeding in the forest. * Do not modify the safety belt without the consent of the safety belt maker. * If the safety belt is too long, defective or cannot be tightened, it must be replaced immediately.
  • Page 36 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 HAND BRAKE The hand brake is installed between the seats. Please refer to “Operating Instruction” for operating hand brake. MUFFLER The muffler is connected to exhaust pipe with noise control of <80 dba. Pipe exhaust [EXHAUST PIPE] The exhaust pipe mouth shall not point to the engine, otherwise the...
  • Page 37 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Three-way catalytic converter THREE-WAY CATALYTIC CONVERTER Leaded fuel is harmful to three-way catalytic converter and lighting system. Use unleaded fuel only. REAR CARRIER Limited Loadage The limited loadage on the rear rack is 40kg or 88 lbs. NOTE : Rear carrier Never exceeds the limit, otherwise the vehicle...
  • Page 38 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 FUEL TANK Heat isolating plate Fuel tank is situated behind the seats. Electronic Controlled Unit [ECU] is mounted on the top of the fuel tank. A piece of heat isolating metal plate separates the fuel tank from the engine.
  • Page 39 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 * Petrol is highly inflammable, Smoking is strictly prohibited during fuelling. * Do not use leaded petrol, otherwise it will dam WHEELS Off-road tires for off-road vehicle [Picture A]. On-road tires for on-road vehicle [Picture B]. Tubeless tires are used for both On-road &...

  • Page 40: Adding Oil Before Driving

    RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 ADD OIL BEFORE DRIVING Before starting to operate the engine, add appropriate amount of specified grade of oil into the brake, engine, transmission box, coolant. BRAKE OIL Brake oil is highly water-absorptive. The brake effect will be affected when too much water goes into the brake oil.
  • Page 41 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Gearbox gear oil The gear box is situated at the side of the engine. Inspect gear oil only when the gear box is cold down and the vehicle is turned off on a flat ground. Open the oil drive back cap of the oil inlet and check the oil level inside the gear box.
  • Page 42 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 ENGINE OIL Grade of engine oil : SF15W/40 [Summer] SF10W/30 [Winter] Amount of oil : 3 L Steps for checking engine oil level : 1. Place the buggy in a level position.. 2.
  • Page 43 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Engine Oil Capacity: The engine's rated capacity of engine oil is 3.5 qts, but your engine may only require 3 qts of oil as our engines are first tested at the factory before being packaged for transport. Following testing, the engine oil is drained before packaging, but a small amount may remain in the engine.

  • Page 44: Operation Instruction

    RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 OPERATION INSTRUCTION [A] BEFORE YOU START THE ENGINE ◆ Ensure no obstacle in front and behind the vehicle。 ◆ Conduct the following routine check： 1、 Check the engine oil level, add oil if required; check for oil leaks。 2、...
  • Page 45 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 [B] STARTING THE ENGINE 1. Without pressing on the throttle pedal, insert the ignition key and turn the ignition switch clockwise. 2. Warm up the engine for 2-3 minutes after starting the cold engine。 Note : 1) Immediately after the engine starts, release the ignition switch to prevent damaging the starter motor.
  • Page 46 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 After starting the engine, shift the gearshift lever from neutral to 1st gear by stepping on the clutch, release brake handle lever, then step on the accelerator and start to drive。 When you are starting the buggy at a slope, do not release the brake handle lever until you have already shift the gearshift lever to 1 gear and ready to move the vehicle.
  • Page 47 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 gear is used when you start to drive; gear is used when you want to drive on a slope; gear is used when you want to make a left/right turn; gear is used when you want to speed up; Neutral * Never move the gear shift lever to reverse gear when the buggy is running, otherwise the engine and transmission will be damaged.
  • Page 48 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 [D] STOPPING ENGINE 1. Turn off the engine for about 3-5 minutes at idle speed to cool down. 2. Release the throttle. 3. Turn off the ignition switch. [E] BREAKING-IN OF NEW ENGINE The breaking-in distance is roughly 1000 miles.
  • Page 49 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 [F] BRAKE The front & rear wheel of the buggy comes with diagonal intercrossing braking system. Both front and rear wheels are installed with brake disk. If any one of them fails to function, the other will perform as the brake. What you need to do is to depress harder on the brake pedal。...
  • Page 50 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Note : 1) Braking effect will decrease when the brake mechanism over heats. Thus, apply 1 gear when going down the slope. Not to continuously depress on the brake pedal. 2) If the brake mechanism gets wet, the brake effect will be affected. Test the brake system after car washing or going through a pool of water by slightly depress on the brake pedal.
  • Page 51 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 * Never park the vehicle near the flammable object。 * Brake must be on when the vehicle is not in use。 * Park the vehicle on a solid road surface. * Turn the wheels to left or right when the vehicle is to be parked on a slope。...
  • Page 52 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 DRIVE UNDER DANGEROUS CONDITION Following must be observed when driving on water, snow,, ice, mud and sand： 1 Reduce speed, maintain safety distance behind the front vehicles。 2 Avoid sudden stop and big turning。 3 When apply brake, depress on the brake pedal a few times until the vehicle stops completely。...

  • Page 53: Pre-Drive Instruction

    RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 PRE-DRIVE INSTRUCTION Perform this pre-drive inspection every time before driving your BUGGY. If not, serious damages to your BUGGY or personal injuries to yourself may be caused. Engine Oil : Check for the engine oil level, and add oil if required; check for oil leaks; don’t let any water go into the engine, otherwise the engine can’t start;...
  • Page 54 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Brush Guard : Ensure that all the protective roll bars are in place. Wheels : Check the wheels to see if all the axle nuts have been tightened and secured by cotter pins. Steering : Check for the free operation of the steering and for any unusual looseness in any area.

  • Page 55: Maintenance & Service Instructions

    RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 MAINTENANCE & SERVICE INSTRUCTIONS Following safety precaution must be observed while conducting regular maintenance and services : 1. Make sure the engine and entire vehicle is on OFF position. 2. Make sure the engine and exhaust pipes are cooled down. 3.
  • Page 56 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 [A] AIR CLEANER The air filter is installed above the engine cylinder head. Maintain regular service as follow : Regular maintenance Period Cleaning Every 1 month or 1500 kilometers Replacement of filter Every 3 months or 3000 kilometers 1) Open the cover, take out the paper filter for cleaning.
  • Page 57 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 [B] ENGINE OVERHEATING You should stop and check the buggy when the water temperature gauge indicates high temperature. Run the engine at idle speed for a few minutes then check whether the fan blade is running. If it is running and there is no heating gas coming out from the engine, let the engine continue to run at idle speed until the engine is cooled.
  • Page 58 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 [C] ENGINE MAINTENANCE 1) Daily Maintenance: 1.1) Remove the dust and dirt on the surface; 1.2) Check all the exterior fasteners at the joints, and fasten or replace them if necessary; 1.3) Check for the oil leakage, and check the compression at the mating surface;...
  • Page 59 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 2) 50–Hour Maintenance: 2.1) Finish the daily maintenance; 2.3) Remove the carbon on the spark plug; 2.4) Clean the crankcase and replace the oil; 2.5) Clean the transmission box and replace the engine oil; 2.6) Clean up all the dirt on the cylinder body and cylinder cover fins 2.7) Remove the oil-drain bolt below the engine;...
  • Page 60 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 3.4) Check if the fixed screw of the generator stator is loose; 3.5) Keep the connectors and electric parts dry and clean. 150-Hour Maintenance: 4.1) Finish 100-hour maintenance; 4.2) Clean the crankcase and replace oil; 4.3) Check if there is any leakage on the oil seals;...
  • Page 61 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Replacement of engine oil After the new engine has operated for the first 5 hours and for every 10 hours thereafter, change the oil in the crankcase to insure the proper lubrication of internal parts and to prevent costly repairs due to excessive wear.
  • Page 62 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Note : NEVER MIX VARIOUS GRADES OF OIL TOGETHER Oil filter must be replaced whenever engine oil is replaced. Check the oil level before drive, add oil up to the required level. If the engine is run under the following tough conditions, the interval of recommended regular engine oil replacement period and oil filter replacement period shall be shorter.
  • Page 63 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 [D] COOLANT The coolant container must be filled with coolant up to the level of upper marking . The coolant is prepared with fixed ratio of Glycol and water as follow : Upper marking The Thickness of Coolant Glycol content...
  • Page 64 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 NOTE ： １． The boiling coolant and water will spill and hurt your hands and eyes, do not open the cap of coolant bottle if the engine and water tank is very hot. ２．...
  • Page 65 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 [F] SPARK PLUG The spark plug should be checked periodically. The electrodes should be kept clean and free of carbon. The presence of carbon or excess oil will greatly reduce the proper engine performance. Maintenance Period Replacement by every 12 months or 10000 kilometer Spark Plug cleaning /replacement...
  • Page 66 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 7) Before installing the spark plug, clear the dust around the housing and coat the threads lightly with the graphite grease if possible, to ensure the easy removal next time when the spark plug needs inspection; 8) Place the spark plug back to its original position, use hand to screw the spark lug in clockwise direction.
  • Page 67 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 ｃ．Inspect the spark plug each time you change the oil; d. While putting in or taking out the spark plug from the housing, make sure the facing of the tip of spark plug is in level with the faucet of the housing.
  • Page 68 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Replacement of fuse a. After removing the fuse box cover, take out the fuse and check its surface. b. Replace it if it is melted or broken. NOTE : a. Make sure the same specification standard of fuse is used. Otherwise, it will damage the entire electrical system, or cause fire.
  • Page 69 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 [I] WHEELS Tires inflation Maintaining the following specified tire pressure will be necessary to ensure driving comfort, safety and durability. Front tire Rear Tire Spare Tire On-road tires Off-road tires On-road tires Off-road tires Tire size 25 x 8-12...
  • Page 70 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Tire replacement When replacement is necessary, observe following steps : １）Park the vehicle on a flat ground. If replacement needs to be made on public road, park the vehicle on the road side and place a warning sign board 10 meters behind the vehicle, turn on the flickering lamp;...

  • Page 71: Battery

    RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Note : a) Low tire pressure will result in overheating and internal deterioration. Tubeless tire will easily blow up and cause air leak while running at high speed. b) Frequent travel on bad terrain will cause air leak or other latent problem. c) When traveling on rugged road, drive the vehicle slowly and in an appropriate angle.
  • Page 72 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 The following procedure is very dangerous and should be performed with utmost care and attention. Wear protective eyewear, rubber gloves, and have water available should electrolyte come in contact with skin or eyes. KEEP ALL CHILDREN AWAY FROM THE AREA WHILE THIS PROCEDURE IS BEING PERFORMED.
  • Page 73 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Note: The red positive (+) cable has a larger diameter than the － ＋ black negative (-) cable. 1) Charging rate: Charge battery @ 0.7 Amps for 5 ~ 10 hours; 2) After charging is complete, press down firmly with both hands to seat the caps, and the battery is now sealed;...
  • Page 74 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 [J] BATTERY MAINTENANCE Initial charge Re-charging is necessary if the vehicle remains unused for six weeks or more. Although the battery is pre-charged before it leaves the factory, the shipment and inland delivery might take more than six weeks, thus the consumer is advised to charge the batter again before operating the vehicle.
  • Page 75 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 2) Before removing the cables from the battery, remember which cable is connected to the positive terminal (+) and which cable is connected to the negative (-) terminal; Clean cable connectors with wire brush or sandpaper to remove oxidation; 3) Take out the old battery and replace it with new battery;...
  • Page 76 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 CAUTION : If the buggy will not be used for long time, disconnect the cable in order to save the electricity weeks Ensure the battery and all cables are securely fastened and clean at all times. Dispose the old battery to a safe area to protect the environment.

  • Page 77: Storage Instruction

    RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 STORAGE INSTRUCTION In the event your vehicle is not to be operated for periods in excess of 30 days or at the end of each driving season, prepare for the storage as follows: Drain (or use a fuel stabilizer) all the fuel out of the fuel tank and carburetor;...

  • Page 78: Periodical Checks And Services

    RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 PERIODICAL CHECK AND SERVICE The maintenance intervals in the following table are based upon average riding conditions. Riding in unusually dusty areas requires more frequent services. Interval Service in 1 Week Daily Monthly Quarterly...
  • Page 79 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Interval Service in 1 Week Daily Monthly Quarterly Yearly Items Fuel switch/fuel tank Battery Valve clearance of engine Throttle cable Absorber Note: X：Inspect，clean or replace if necessary A: Adjust; C: Clean; L: Lubricate;...

  • Page 80: Specifications

    RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 SPECIFICATIONS DIMENSIONS DOUBLE-SEAT Overall Length 2960mm Overall Width 1690mm Overall Height 1450mm Wheelbase 2320mm Ground Clearance 285mm Start with L4V Statutory Plate & Safety Labels According to standard ENGINE Model DZ465MYG Type Water-cooled, 4-cylinder, 4-stroke Displacement...
  • Page 81 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Idle Speed 900±50rpm Fuel Type SAE 93# or above (unleaded) Lubricate Oil Type SAE 10W / 40SF（winter） SAE 15 W / 40SF (summer) Lubrication Pressure & splash Cooling Water-cooled Ignition Spark Ignition(ECM Control) Starting starting motor Spark Plug...
  • Page 82 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Gear-Shifting Five gears, hand control Valve Gap 0.05 ± 0.02mm CAPACITIES Fuel Tank 30 L Engine Oil Acceleration ≤15s Climbing ≤20° Top Speed 120 km/h Turning Radius 9.8m Noise Level ≤80dB(A) Battery 12V 36Ah Fuse...
  • Page 83 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 Front Tire 25×8-12 Rear Tire 25×10-12 TIRE PRESSURE Front 230kpa 230kpa Rear 230kpa 230kpa WEIGHT Net Weight 500kg *** THE SPECIFICATIONS ARE SUBJUET TO CHANGE WITHOUT NOTICE.
  • Page 84 RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 BUGGY IDENTIFICATION 1. You may identify your buggy by the Vehicle Identification Number [VIN] which is embossed on the frame behind the passenger seat. This VIN number will be used in the communication with the dealer or manufacturer.

  • Page 85: Buggy Wiring Diagram

    RE-1100cc Double-seat buggy Owner’s Manual Version: 3.0 Dec. 2006 BUGGY WIRING DIAGRAM...

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