Sony Ericsson K320 Working Instruction, Mechanical

Sony ericsson mobile phones working instruction, mechanical
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Working Instruction, Mechanical
Applicable for K320 and W200
CONTENTS
1 Introduction .............................................................................. 3
1.1 Equipment.................................................................................4
1.2 General cautions ......................................................................5
2 Disassembly ............................................................................. 6
2.1 Overview ...................................................................................6
3 Replacements......................................................................... 14
3.2 Battery Cover..........................................................................15
3.3 Front Cover Assembly ...........................................................15
3.4 Metal Frame Assembly ..........................................................15
3.5 B-Cover Assembly (Frame) ...................................................15
3.6 LCD Module ............................................................................16
3.9 Camera Module VGA & Camera Gasket...............................22
3.10 System Connector..................................................................24
3.11 Liquid Intrusion Indicator ......................................................25
3.12 UI Module Frame ....................................................................26
3.13 Dome Sheet Foil .....................................................................27
3.14 Keypad Assembly ..................................................................28
3.15 Audio Pipe Assembly.............................................................29
3.16 Pogo Pin..................................................................................30
3.17 Receiver ..................................................................................31
3.18 IR Window ...............................................................................32
3.20 Vibrator....................................................................................35
3.21 Microphone Assembly ...........................................................36
3.22 Camera Key Assembly / Walkman Key ................................37
3.23 Power Key Assembly .............................................................38
3/000 21-1/FEA 209 544/124 D
©
Company Internal
Sony Ericsson Mobile Communications AB
2.1.1
2.1.2
2.1.3
Front Cover Assembly........................................................... 9
2.1.4
PBA Unit.............................................................................. 10
2.1.5
Metal Frame Assembly (K320 only) .................................... 11
2.1.6
Metal Frame Assembly (W200 only) ................................... 12
2.1.7
Keypad PWB Assembly ...................................................... 13
Working Instruction, Mechanical

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Summary of Contents for Sony Ericsson K320

  • Page 1: Table Of Contents

    3.4 Metal Frame Assembly ............15 3.5 B-Cover Assembly (Frame) ...........15 3.6 LCD Module ................16 3.7 Joystick Cap & Joystick Gasket (K320 only).......18 3.8 Joystick Cap and Joystick Silicone (W200i only) ....20 3.9 Camera Module VGA & Camera Gasket.......22 3.10 System Connector..............24 3.11 Liquid Intrusion Indicator ............25...
  • Page 2 3.28 Label 43 4 Reassembly ................44 4.1 Overview .................44 4.1.1 Keypad PWBA Assembly ............ 45 4.1.2 Metal Frame Assembly (K320 only) ........46 4.1.3 Metal Frame Assembly (W200 only) ........47 4.1.4 PBA Unit................48 4.1.5 Front Cover Assembly............49 4.1.6...
  • Page 3: Introduction

    Working Instruction, Mechanical 1 Introduction K320 W200i 3/000 21-1/FEA 209 544/124 D 3(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 4: Equipment

    LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label: • Hot air flow solder station • Zebra printer connected to computer 3/000 21-1/FEA 209 544/124 D 4(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 5: General Cautions

    1. Use your fingers and press in (shortly) the memory stick micro (M2) 128 MB. 2. Remove the memory stick micro (M2) 128 MB with your fingers or with the help of a dentist hook. 3/000 21-1/FEA 209 544/124 D 5(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 6: Disassembly

    The disassembly is done in the following sequence: 1. Battery Cover (a) & Battery 2. Front Cover asm 3. PBA unit 4. Metal Frame asm 5. Keypad PWBA asm 3/000 21-1/FEA 209 544/124 D 6(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 7: Memory Stick Micro (M2) 128 Mb (W200I Only)

    INSTALLATION Assemble (push in until it locks) a new memory stick micro (M2) 128 MB with your fingers. 3/000 21-1/FEA 209 544/124 D 7(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 8: Battery Cover Assy & Battery

    Press on the bottom of the battery cover assy and simultaneously push it upwards. Lift the battery cover assy up and release it from the frame. Release the battery at the bottom and remove it. 3/000 21-1/FEA 209 544/124 D 8(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 9: Front Cover Assembly

    Unhook the front cover assembly by gently bending it out from the system connector. Grab the front cover assembly and carefully remove it from the B-cover assembly. 3/000 21-1/FEA 209 544/124 D 9(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 10: Pba Unit

    Use torx bit no. 6 to remove the four screws. E CAREFUL NOT TO DAMAGE THE GUIDING PINS IN THE COVER ASSEMBLY Lift and remove the PBA unit starting at the bottom of the phone. 3/000 21-1/FEA 209 544/124 D 10(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 11: Metal Frame Assembly (K320 Only)

    Working Instruction, Mechanical 2.1.5 Metal Frame Assembly (K320 only) K320. T HESES INSTRUCTIONS ARE UNIQUE FOR ETAL W200 RAME SSEMBLY NSTRUCTIONS FOR ARE STATED IN 2.1.6! CHAPTER HE METAL FRAME HAS GOT TWO SNAP HOOKS Use the front opening tool to unsnap the metal frame assembly from the PBA.
  • Page 12: Metal Frame Assembly (W200 Only)

    Use the front opening tool to unsnap the metal frame assembly from the PBA. Grab the metal frame assembly and carefully lift it upwards to remove it. 3/000 21-1/FEA 209 544/124 D 12(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 13: Keypad Pwb Assembly

    Working Instruction, Mechanical 2.1.7 Keypad PWB Assembly Grab the keypad PWB assembly and remove it. 3/000 21-1/FEA 209 544/124 D 13(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 14: Replacements

    The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/124 D 14(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 15: Memory Stick Micro (M2) 128 Mb (W200I Only)

    Prepare the new frame (B-Cover Assembly). Follow the 3.14 & 3.15 – 3.23, (3.24 W200i only) & 3.25 Installation instructions! Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 15(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 16: Lcd Module

    Insert the flex film into the ZIF-connector. Use the flex film opening tool and carefully press the bar on the ZIF-connector towards the ZIF-connector to close it. 3/000 21-1/FEA 209 544/124 D 16(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 17 LCD Module continued HE LCD MODULE HAS GUIDING PINS Use the guiding pins to position the LCD module on the PBA. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 17(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 18: Joystick Cap & Joystick Gasket (K320 Only)

    Working Instruction, Mechanical 3.7 Joystick Cap & Joystick Gasket (K320 only) REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! K320. T HESES INSTRUCTIONS ARE UNIQUE FOR OYSTICK W200 AP AND OYSTICK ILICONE NSTRUCTIONS FOR 3.8! STATED IN CHAPTER Grab underneath the joystick cap and pull it off the joystick switch.
  • Page 19 Working Instruction, Mechanical Joystick Cap & Joystick Gasket continued Carefully press down the joystick cap on the joystick switch. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 19(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 20: Joystick Cap And Joystick Silicone (W200I Only)

    Use a pair of tweezers to remove the joystick silicone. INSTALLATION HE JOYSTICK SILICON HAS A GAP PCB! HE JOYSTICK HAS PINS THAT ARE ATTACHED TO THE 3/000 21-1/FEA 209 544/124 D 20(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 21 Carefully press the joystick cap down to the bottom of the joystick switch. Follow the 4.1.4 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 21(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 22: Camera Module Vga & Camera Gasket

    Use your fingers and press the camera removal tool down into the socket and lift the tool up. Use your fingers to remove the camera module VGA from the socket. 3/000 21-1/FEA 209 544/124 D 22(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 23 Use your fingers and carefully press the camera module VGA into the socket. Use your fingers to attach the camera gasket on the camera module VGA. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 23(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 24: System Connector

    Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use your fingers to remove the system connector. INSTALLATION Use your fingers to mount the system connector. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 24(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 25: Liquid Intrusion Indicator

    Use a dentist hook to remove the liquid intrusion indicator. INSTALLATION Use the tweezers to attach a new liquid intrusion indicator. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 25(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 26: Ui Module Frame

    Use the guiding pins to position the UI Module on the UI module frame. Press the UI Module carefully down onto the UI module frame to snap the together. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 26(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 27: Dome Sheet Foil

    Continue the attachment of the dome sheet foil and end it at the top. Follow the 3.12 Installation instructions! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 27(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 28: Keypad Assembly

    Position the keypad assembly into the front cover. Carefully press to attach the keypad assembly to the front cover. Follow the 4.1.4 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 28(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 29: Audio Pipe Assembly

    Place the audio pipe assembly underneath the hook in the B-cover assembly. Position the audio pipe assembly and gently press on it to snap fit them together. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 29(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 30: Pogo Pin

    Press the pogo pins in place and make sure they are in the right positions. Follow the 3.15 Installation instructions! Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 30(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 31: Receiver

    BE CAREFUL NOT TO DAMAGE THE RECEIVER CONNECTORS DURING THIS PROCEDURE Use the tweezers to mount the receiver. Follow the 3.15 Installation instructions! Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 31(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 32: Ir Window

    Use your fingers to carefully press it into the frame to snap fit them together. Follow the 3.15 Installation instructions! Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 32(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 33: Speaker, Speaker Gasket & Speaker Dust Net

    Use the dentist hook to remove the dust net. INSTALLATION Clean the surface with isopropyl alcohol. SE A NEW DUST NET Use the tweezers to attach the dust net. 3/000 21-1/FEA 209 544/124 D 33(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 34 Use the tweezers to install a new speaker. Gently apply pressure for a few seconds to secure a god fit. Follow the 3.15 Installation instructions! Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 34(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 35: Vibrator

    Use the tweezers to position and assemble the vibrator. O NOT PRESS ON THE CONNECTORS Press on the vibrator beside the connectors to secure the position. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 35(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 36: Microphone Assembly

    O NOT PRESS ON THE CONNECTORS Press on the microphone assembly in the middle, between the connectors, to secure a good fit. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 36(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 37: Camera Key Assembly / Walkman Key

    HE FRAME HAS GOT TWO GUIDING PINS Position the camera key assembly in the frame. Attach the camera key assembly at both ends. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 37(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 38: Power Key Assembly

    Use the tweezers to attach the power key assembly by placing the knob in the notch. Use the tweezers to push down the ear onto the notch. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 38(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 39: Operator Key Assembly/ Volume Key

    Use the tweezers to attach the operator key assembly / volume key by placing the knob in the notch. Place the two ears behind the pins. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 39(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 40: Memory Card Hatch (W200I Only)

    INSTALLATION Reassemble a new memory card hatch. Visually inspect that the memory card hatch correctly mounted. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 40(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 41: Operator Logo Assembly

    Place the operator logo assembly on the UI module frame and press with your fingers for a few seconds to secure a good fit. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 41(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 42: Operator Key Label (K320 Only)

    Working Instruction, Mechanical 3.27 Operator Key Label (K320 only) REMOVAL Remove the operator key label with great care using the dentist hook. INSTALLATION Attach a new operator key label and press on it for a few seconds to secure a good attachment.
  • Page 43: Label

    • Take the new label and place it onto the frame as in the adjacent picture NE LABEL ONLY IS ALLOWED Follow the 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/124 D 43(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 44: Reassembly

    The reassembly is done in the following sequence: 1. Keypad PWBA asm 2. Metal Frame asm 3. PBA unit 4. Front Cover asm 5. Battery (a) and Battery Cover (b) 3/000 21-1/FEA 209 544/124 D 44(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 45: Keypad Pwba Assembly

    Working Instruction, Mechanical 4.1.1 Keypad PWBA Assembly Place and press the keypad PWB assembly onto the PBA. 3/000 21-1/FEA 209 544/124 D 45(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 46: Metal Frame Assembly (K320 Only)

    Working Instruction, Mechanical 4.1.2 Metal Frame Assembly (K320 only) K320. T HESES INSTRUCTIONS ARE UNIQUE FOR ETAL W200 RAME NSTRUCTIONS FOR ARE STATED IN CHAPTER 4.1.3! Carefully slide the metal frame assembly under the operator logo. Press on the metal frame assembly to secure it to the PBA.
  • Page 47: Metal Frame Assembly (W200 Only)

    Position the metal frame assembly onto the PBA. Grab the metal frame assembly at the top and carefully fold it down and snap fit them together. 3/000 21-1/FEA 209 544/124 D 47(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 48: Pba Unit

    Use Torx bit no 6 with torque 17 Ncm to tightening two long black screws. SE NEW SCREWS Use Torx bit no 6 with torque 17 Ncm to tightening two short silver screws. 3/000 21-1/FEA 209 544/124 D 48(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 49: Front Cover Assembly

    B-cover assembly. Visually inspect that the front cover assembly is correctly mounted on the B-Cover Assembly. 3/000 21-1/FEA 209 544/124 D 49(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 50: Battery & Battery Cover Assembly

    Place the battery cover assembly on top of the battery and push towards the bottom of the phone to secure it. Visually inspect that the battery cover assembly is correctly mounted on the B-Cover Assembly. 3/000 21-1/FEA 209 544/124 D 50(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 51: Revision History

    5 Revision history Rev. Date Changes / Comments 2006-10-10 First release 2007-03-22 W200 phone added 2007-03-26 Due to system problem. No changes made on content. 2007-06-08 Document updated 3/000 21-1/FEA 209 544/124 D 51(51) © Company Internal Sony Ericsson Mobile Communications AB...

This manual is also suitable for:

W200

Table of Contents