Acroprint 125 Service And Parts Manual

Acroprint 125 Service And Parts Manual

Time recorders with plastic front & back cases
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Service and Parts Manual
For Acroprint
Model 125 & 150
Time Recorders
With Plastic Front & Back Cases
Acroprint Time Recorder Co.
5640 Departure Drive
Raleigh, NC 27616 USA
Phone: (919) 872-5800
06-0115-000 Rev. J
Fax: (919) 850-0720

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Summary of Contents for Acroprint 125

  • Page 1 Service and Parts Manual For Acroprint Model 125 & 150 Time Recorders With Plastic Front & Back Cases Acroprint Time Recorder Co. 5640 Departure Drive Raleigh, NC 27616 USA Phone: (919) 872-5800 06-0115-000 Rev. J Fax: (919) 850-0720...
  • Page 2: Table Of Contents

    Typehead Assembly (w/Left Print Opt) Parts List…………………………… 20 Model 125 Print & Ribbon Dr. Assy (w/Left Print Opt)……………………… 21 Model 125 Print & Ribbon Dr. Assy (w/Left Print Opt) Parts List……………22 Model 150 Print & Ribbon Dr. Assy (w/Left Print Opt)……………………… 23 Model 150 Print &...
  • Page 3: Motor & Drive Assembly

    Time Recorders Service Manual and Parts Reference This manual references the parts and service for Model 125 & 150 Recorders. Reference Service Manual 06-0115-000 Rev. “D” for clocks that have either metal front cases or back cases. Lubricant: Unless otherwise noted, use NLGI#0 grease for lubrication.
  • Page 4: Wheel Alignment

    Back Case. Lay Assembly Frame on bench face down and remove the four screws holding the Typehead in the Assembly Frame. One screw is under the Hammer Trip on the Model 125. Pulling down the Hammer will reveal this screw. This will separate the Typehead from Assembly Frame.
  • Page 5 B. Dismantling Typehead Assembly Due to the complexity of the Typehead we recommend replacing the Typehead Assembly instead of attempting repair in the field. Loosen the two set screws in the Day-Date and Hour Ratchets. Remove the E- Clip from the Detent Stud and remove the ratchets. Disconnect the Detent Spring from Detent Pawl and remove Detent Pawl.
  • Page 6 spring to the black Rear Plate Stud. Secure the Hour Pawl to the Stud with an E- Clip. The Hour Cam is a white plastic cam attached to the 24-Tooth Hour Ratchet. The 24-Tooth Hour Ratchet has to be in position so that the Hour Follower Lever will operate at 12:00 MIDNIGHT.
  • Page 7 D. Installing Typehead Assembly Install the Typehead in the Assembly Frame and tighten all four screws. Install the Front Plate Assembly -- be sure the set screws in Drive Gear are sitting at the “12:00” and “3:00” position(s). With the set screws in this position you can access both set screws to adjust the Minute Wheel.
  • Page 8: Hammer Installation And Trim

    IV. Hammer Installation and Trim Sometimes it is necessary to install a new Hammer when changing from three wheels to four wheels or when installing a Year or Symbol Wheel. The Hammer can be installed in the following manner: Remove Ribbon and loosen screws in Card Stop, and move Card Stop to the rear of clock.
  • Page 9: Service Tips

    7. Grease the pivot point of the Trip Latch. 8. Grease each of the three studs that support the Center Bar. 9. The Center Bar should freely return upward after a registration is made. If there is binding, check and remove grime and deposit buildup and re- lubricate.
  • Page 10 2. Set Screws in Hour Ratchet loose, causing Hour Wheel to spin freely and appear to gain time. 3. Binding Hour Detent Pawl. E. Day or Date not changing. 1. Set screws in Day-Date Ratchet loose, causing Day-Date Wheel to spin freely.
  • Page 11: Electrical

    • Faulty Motor – replace motor. • Faulty Power Cord or Power Cord to Motor wire connector – replace. B. Model 125 (6-volt & 12-volt) Battery Power • Make sure batteries are fresh and properly installed. • Make sure battery voltage is present at the blue (-) and yellow (+) wires at the circuit board •...
  • Page 12 D. Model 150 (120v/240v) AC power is directly wired to the 3-watt motor. If clock is not keeping time, check for the following conditions: • No power at outlet – reset circuit breaker. • Faulty Motor – replace motor. • Faulty Power Cord or Power Cord to Motor wire connector – replace. AC power is also wired directly to the Microswitch and AC Rectifier.
  • Page 13: Wiring Diagrams

    Wiring Diagrams Model 125 & 150 (120/240 vAC) Power In Motor Model 150 N.O. Print Switch Red Dot Print Rectifier Solenoid 44-0147-000 Rev. E...
  • Page 14: Model 125 6Vdc Battery Power Wiring Diagram

    Wiring Diagrams Model 125 6-Volt DC Battery Powered Printed Circuit Board Norm. Open Norm. Closed Microswitch Red/Blk Motor (4) 1.5v D-Size Alkaline Batteries 44-0138-000 Rev. A Model 125 12-Volt DC Battery Powered Printed Circuit Board Norm. Open Norm. Closed Microswitch...
  • Page 15: Model 125 Rechargeable Wiring Diagram

    Wiring Diagrams 125 Rechargeable (120/240vAC) Gr y Or n (4) 1.25v D-Size Rechargeable Batteries Motor Gr n Red/Blk Microswitch 120v AC Wh t Pu r Power Pu r 1 & 4 240v AC 44-0137-000 Rev. E...
  • Page 16: Standard Front Mounting Plate Assembly

    Standard Front Mounting Plate Assembly 20-0205-000 Shown 20-0205-000 FRONT MOUNTING PLATE ASSEMBLY, 120v, 60Hz, COMPLETE 20-0205-002 FRONT MOUNTING PLATE ASSEMBLY, 240v 60Hz, COMPLETE 20-0205-003 FRONT MOUNTING PLATE ASSEMBLY, 120v, 50Hz, COMPLETE *W/O Terminal Ends 20-0205-004 FRONT MOUNTING PLATE ASSEMBLY, 240v, 50Hz, COMPLETE *W/O Terminal Ends 20-0205-005 FRONT MOUNTING PLATE ASSEMBLY, DC GEAR MOTOR * W/O Terminal Ends 20-0205-010...
  • Page 17: Time Clock Dial Mounting Plate Assembly

    Time Clock Front Mounting Plate Assembly 20-0100-000 PART NUMBER DESCRIPTION QTY. ITEM NO. 32-0100-004 CAST MINUTE SHAFT BEARING 49-0112-000 #10 EXTERNAL KEPTS NUT 47-0110-000 #10-32 X1/4 PHILLIPS HEAD SCREW 48-0106-000 #10 EXTERNAL LOCKWASHER 47-0121-000 #4-40 FLAT COUNTERSUNK HEAD 33-0101-002 MINUTE DETENT STUD 33-0105-002 MINUTE FEED PAWL STOP...
  • Page 18: Battery Power Front Mounting Plate Assembly

    Battery Powered Front Mounting Plate Assembly 20-0205-005 ITEM NO. PART NUMBER DESCRIPTION QTY. 20-0100-000 TC FRONT MOUNTING PLATE ASSEMBLY 42-0107-000 RUBBER GROMET 47-0117-000 440 screw 65-0100-000 MICROSWITCH 38-0115-000 DURATION CAM 47-0130-000 #8-32 CUP POINT SOCKET SET SCREW 33-0138-002 DURATION STUD 49-0112-000 #10 EXTERNAL KEPTS NUT 57-0117-000...
  • Page 19: Right & Left Print Typehead Illustrations

    Hour Advance Lever Right Print Typehead Day Advance Lever Month Advance Knob Year Advance Lever Month Advance Lever Left Print Typehead...
  • Page 20: Part Numbers For Complete Typehead Assemblies

    Part Numbers for Complete Typehead Assemblies (Call Factory for Additional Typehead Configurations) Right Left Print Print Part# Model Print Registration Part# Model Print Registration 20-0154-007 Day, Hr, Min 20-0154-031 Day, Hr, Min 20-0154-008 Day, Hr, 100ths 20-0154-032 Day, Hr, 100ths 20-0154-009 Day, Hr, 10ths 20-0154-033...
  • Page 21: Typehead Assembly (W/Left Print Opt)

    TYPEHEAD ASSEMBLY 20-0154-019 NR4 SHOWN (INCLUDES LEFT PRINT OPTION) Left Print Option ITEMS 3 & 5 MAY VARY TO ALLOW EQUAL SPACING OF THE TYPE WHEELS...
  • Page 22: Typehead Assembly (W/Left Print Opt) Parts List

    Typehead Assembly Total # Part # Description Req'd 31-0223-003 Rear Typehead Plate Assy………...… 37-0100-002 Minute Type wheel…………...….…… 37-0101-002 Tenth Type wheel……………………… 37-0102-002 Hundredth Type wheel…...……..……… 46-0107-000 .885" x .443" x .005" Shim…………...… 37-0105-000 1-12 Hour Wheel (AM-PM Hours)…… 37-0106-000 0-23 Hour Wheel (Military Time) 46-0107-006 .500"...
  • Page 23: Model 125 Print & Ribbon Dr. Assy (W/Left Print Opt)

    Model 125 Print & Ribbon Drive Assembly (Including Left Print Option) For clocks with a metal card guide: If any of the ribbon drive components need to be replaced, all of the following parts must be replaced together, Items: 8,13,14,15,& 20...
  • Page 24: Model 125 Print & Ribbon Dr. Assy (W/Left Print Opt) Parts List

    Model 125 Print & Ribbon Drive Assembly (Including Left Print Option) Total # Item # Part Number Description Req'd 31-0110-003 Model 125 Frame Assembly……………………… 33-0121-002 Hammer Trip Stud…………………………………… 38-0110-005 Hammer Trip Assembly…………………………… 20-0254-000 Model 125 Center Bar Assembly………………… 45-0105-002 1/4" E-Clip……………………………………………...
  • Page 25: Model 150 Print & Ribbon Dr. Assy (W/Left Print Opt)

    Modle 150 Print & Ribbon Drive Assembly For clocks with a metal card guide: If any of the ribbon drive components need to be replaced, all of the following parts must be replaced together, Items: 7,13,14,17,& 25...
  • Page 26: Model 150 Print & Ribbon Dr. Assy (W/Left Print Opt)Parts List

    Model 150 Print & Ribbon Drive Assembly (Includes Left Print Option) Total # Part # Description Req'd 20-0105-002 Model 150 Frame Assy……………… 20-0261-000 150 Microswitch & Bracket Assy…… 47-0139-000 1/4-20 x 1-3/4" Hex Bolt……………… 20-0253-000 Model 150 Center Bar Assy………… 45-0105-002 1/4"...
  • Page 27: Model 125 Battery Power & Rechargeable Backcase Assy

    Model 125 Battery Power & Rechargeable Backcase Assembly Battery Powered shown reference pg 26 for AC powered items...
  • Page 28: Model 125 Battery Power & Rechargeable Backcase Assy Parts List

    .05" Adhesive Rubber Feet………………………………………... 10-0122-003 Model 125/150 PCBA BP (6 volt Battery Power Only)…………… 1 10-0122-004 Model 125/150 PCBA BP (12 volt Battery Power Only) ………… 1 10-0123-003 Model 125 BP6 PCBA (115v Rechargeable BP Only)…………… 1 10-0123-004 Model 125 BP6 PCBA (230v Rechargeable BP Only)…………… 1 47-0174-000 M3 x 10 PT Pan Head Screw ………………………………………...
  • Page 29: Model 125 &150 Final Assembly

    Model 125 &150 Final Assembly (Model 125 Shown)
  • Page 30: Model 125 & 150 Final Assembly Parts List

    Model 125 & 150 Final Assembly (Model 125 Shown) Total # Item # Part Number Description Req'd 20-0287-000 TC Backcase Assembly………………………………………… 20-0180-000 Model 125 Drive Assembly……………………………………… 20-0190-000 Model 150 Drive Assembly 20-0154-xxx *Typehead Assembly…………………………………………… 20-0205-010 Standard Front Mounting Plate………………………………… 20-0205-005...
  • Page 31: Model 125 & 150 Cover Assemblies

    Model 125 & 150 Cover Assembly ( 125 Shown)
  • Page 32: Model 125 & 150 Cover Assemblies Parts List

    20-0214-003 Model 150 Green Cover Assembly Total # Item # Part Number Description Req'd 30-0130-000 Model 125 Green Plastic Cover…………………… 1 30-0130-002 Model 150 Green Plastic Cover 44-0151-000 Model 125/150 Front Case Nameplate…………… 1 45-0150-002 Model 125/150 Lock Assembly & Keys………… 45-0150-003 Model 125/150 Keys………………………………...

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150

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