Morgana BM 60 Operator's Manual
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Morgana BM 60 Operator's Manual

Morgana booklet maker operator manual
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See also: Service Manual
Booklet Maker BM 60
Operator Manual
Doc No. T10171
Morgana Systems Limited ▪ United Kingdom ▪ www.morgana.co.uk ▪ Telephone: ( 01908 ) 608888 ▪ Facsimile: ( 01908 ) 692399

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  • Page 1 Booklet Maker BM 60 Operator Manual Doc No. T10171 Morgana Systems Limited ▪ United Kingdom ▪ www.morgana.co.uk ▪ Telephone: ( 01908 ) 608888 ▪ Facsimile: ( 01908 ) 692399...
  • Page 2 BOOKLET MAKER BM 60 Operating Instruction Booklet Maker Reference Part no: 60249 Doc no: T10171 Rev. date: 5 apr 2013...

  • Page 4: Table Of Contents

    T10170 OPERATOR MANUAL BM 60 TABLE OF CONTENTS 1. Introduction 1.1 Applications ......................... 5 1.2 Safety notices ........................5 1.2.1 Notation conventions ........................5 1.2.2 General safety ..........................6 1.2.3 Operational safety ........................7 1.2.4 Safety notes ..........................8 1.2.5 Safety measures when using the Belt Stacker ................9 2.
  • Page 5 OPERATOR MANUAL BM 60 T10170...

  • Page 6: Introduction

    T10170 OPERATOR MANUAL BM 60 1. Introduction The BM 60 automatic Booklet Maker combines features from large and advanced systems into one compact unit designed to meet the highest demands for productivity, safety and ease of operation. 1.1 Applications Stapling and folding...

  • Page 7: General Safety

    OPERATOR MANUAL BM 60 T10170 1.2.2 General safety The following points are brought to the attention of the user of this unit: This machine was manufactured according to the latest technical development and the recognized safety regulations. Nevertheless, the usage of this system could pose dangers to the operator‘s life and limb or impair the machine functions.

  • Page 8: Operational Safety

    T10170 OPERATOR MANUAL BM 60 1.2.3 Operational safety Attention to the following notes ensures the continued safe operation of your equipment. Always connect the equipment to a properly grounded power source receptacle. In doubt, have the receptacle checked by a qualified electrician.

  • Page 9: Safety Notes

    OPERATOR MANUAL BM 60 T10170 1.2.4 Safety notes • Preserve this operator manual carefully for later use. • Lay the power cord in a way that nobody will stumble over it. Do not place things on the cord. • The machine should be protected against humidity.

  • Page 10: Safety Measures When Using The Belt Stacker

    T10170 OPERATOR MANUAL BM 60 1.2.5 Safety measures when using the Belt Stacker WARNING: If the Belt Stacker is used and the machine is placed on a Base, the Tilt Protection bars must be installed. They are indicated in the picture below.
  • Page 11 OPERATOR MANUAL BM 60 T10170...

  • Page 12: Installation

    Mount the Belt Stacker or Delivery Tray on brackets (1). WARNING: If BM 60 is placed on a table and belts stacker is used, table must reach all the way under the belt stacker, to stop machine from tilting over if heavy weight is placed on the belt stacker.
  • Page 13 OPERATOR MANUAL BM 60 T10170...

  • Page 14: Getting To Know The Booklet Maker

    T10170 OPERATOR MANUAL BM 60 3. Getting to know the Booklet Maker Take a few minutes to become familiar with the main components of the Booklet Maker. 3.1 Main components Top cover Brackets for stacker Fold stop...

  • Page 15: Infeed Section, Upper

    OPERATOR MANUAL BM 60 T10170 3.2 Infeed section, upper Side guides Scale, paper length Scale, paper width Pins, paper stop Holes for paper stop pins Fingers (To move the side guides it is necessary to push down the fingers) Allen key...

  • Page 16: Infeed Section, Lower

    T10170 OPERATOR MANUAL BM 60 3.3 Infeed section, lower Screws, side guides (Used for adjustment to correct paper width) Paper stop crank (Used for adjustment to correct paper length)

  • Page 17: Stapling Section

    OPERATOR MANUAL BM 60 T10170 3.4 Stapling section Knob, stapler head position (By loosening the knobs, the stapler heads can be positioned above correct anvil) Double/single stapling switch Stapler magazine release button Anvil...

  • Page 18: The Control Panel

    T10170 OPERATOR MANUAL BM 60 3.5 The control panel Power switch Low staples indicator Stapling ON/OFF Folding ON/OFF Automatic start ON/OFF Time delay, for automatic start Manual start button...

  • Page 19: Accessories (Optional)

    OPERATOR MANUAL BM 60 T10170 3.6 Accessories (optional) Belt Stacker Adapter Corner Stapling Guide Delivery Tray Knob, Delivery Tray (By loosening the knob the Delivery Tray can be adjusted for correct paper size)

  • Page 20: Operator Instructions

    T10170 OPERATOR MANUAL BM 60 4. Operator instructions 4.1 Settings 4.1.1 Stapling and folding Open the top cover. With the double/single stapling switch select double stapling. Position the stapler heads above the correct anvils (check table in section 4.1.8). Position the stapler heads as in figure below, right above the anvil.

  • Page 21: Folding Only

    OPERATOR MANUAL BM 60 T10170 4.1.2 Folding only Follow the steps for 4.1.1 Stapling and folding except point 2, 3, 8 and 11. Set the stapling switch to OFF position. Continue to section 4.2 OPERATION...

  • Page 22: Block Stapling, Option 1

    T10170 OPERATOR MANUAL BM 60 4.1.3 Block stapling, option 1 Open the top cover. Select Double stapling with the double/single stapling switch. Adjust the side guides to proper paper size by loosening the side guide screws. Position the stapler heads above the correct anvils (see table in section 4.1.8).

  • Page 23: Block Stapling, Option 2

    OPERATOR MANUAL BM 60 T10170 4.1.4 Block stapling, option 2 Open the top cover. Select Double stapling with the double/single stapling switch. Adjust the side guides to proper paper size by loosening the side guide screws. Position the stapler heads above the correct anvils (see table in section 4.1.8).

  • Page 24: Corner Stapling Vertical, Option 1

    T10170 OPERATOR MANUAL BM 60 4.1.5 Corner stapling vertical, option 1 Open the top cover. With the double/single stapling switch select single stapling. Mount the Corner Stapling Guide (optional accessory p/n 600003) on the left side guide and move it as far left as possible.

  • Page 25: Corner Stapling Vertical, Option 2

    OPERATOR MANUAL BM 60 T10170 4.1.6 Corner stapling vertical, option 2 Open the top cover. With the double/single stapling switch select single stapling. Mount the Corner Stapling Guide (optional accessory p/n 600003) on the left side guide and move it as far left as possible.

  • Page 26: Corner Stapling Horizontal

    T10170 OPERATOR MANUAL BM 60 4.1.7 Corner stapling horizontal Open the top cover. With the double/single stapling switch select single stapling. Mount the Corner Stapling Guide (optional accessory p/n 600003) on the left side guide and move it as far left as possible.

  • Page 27: Anvil Settings

    OPERATOR MANUAL BM 60 T10170 4.1.8 Anvil settings PAPER SIZES ANVIL ” x 5 ” ” x 14” ” x 7” ” x 8 ” ” x 11” 11” x 17” WORKING FIELDS USE ANVIL USE ANVIL USE ANVIL USE ANVIL...

  • Page 28: Operation

    T10170 OPERATOR MANUAL BM 60 4.2 Operation Being ready with the settings, select manual start and turn on the power switch. Insert one set and press the manual start button and check the result. If necessary do final adjustments of paper length and staple position with the paper stop crank.

  • Page 29: Remarks

    OPERATOR MANUAL BM 60 T10170 5. Remarks 5.1 Maintaining the rollers Grease and oil on rollers will badly affect operation. On a regular basis, clean with a rubber reactivator fluid or similar cleaner intended for rubber. 5.2 Transport In order to avoid damages to the fold stop during transport, keep it set to A5 position.

  • Page 30: Accessories (Optional)

    T10170 OPERATOR MANUAL BM 60 6. Accessories (optional) 6.1 Delivery Tray No 600033 Install the Delivery Tray (1) by mounting it on the brackets (2). 6.2 Belt Stacker No 600041 The Belt Stacker is designed for stacking of larger volumes.

  • Page 31: Adapter No 600042

    Required for vertical and horizontal corner stapling. Install it by loosening the two screws (5) and place it on the left side guide. 6.5 Loop Stapler No 607056 The BM 60 can be equipped with loop staplers. For installation of loop stapling please contact your Dealer.

  • Page 32: Specifications

    T10170 OPERATOR MANUAL BM 60 7. Specifications 7.1 Specification table BM 60 22 sheets 80 gsm Capacity 22 sheets 20 lb bond Speed Up to 1800 A5 or 1400 A4 sized booklets/hour 138 x 210 mm, 5,5” x 8,3” Paper size 338 x 458 mm, 13,3”...

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