Toyota 2008 Tundra Navigation System Installation Manual
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Toyota 2008 Tundra Navigation System Installation Manual

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See also: Owner's Manual , Maintenance Manual
Customization
Installation Instructions
August 29, 2008
:
Title
NAVIGATION INSTALLATION MANUAL
With Bluetooth Instructions (Tundra)
Models:
2008 Toyota Tundra

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Summary of Contents for Toyota 2008 Tundra Navigation System

  • Page 1 Title NAVIGATION INSTALLATION MANUAL With Bluetooth Instructions (Tundra) Customization Installation Instructions Models: August 29, 2008 2008 Toyota Tundra...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page No. DEFINITION OF TERMS PRECAUTIONS FOR INSTALLATION 4 ~ 7 INSTALLATION PREPARATION 8 ~ 13 – CHART: FM1, FM2 AND AM PRE-SET STATIONS RECOMMENDED TOOLS INSTALLATION OUTLINE CAR-NAVI PARTS DESCRIPTION DISASSEMBLY ‰ BASIC 17 ~ 29 ‰...

  • Page 3: Definition Of Terms

    1. DEFINITION OF TERMS WARNING: Describes precautions that should be observed, in order to prevent injury or death to the user during installation. CAUTION: Describes precautions that should be observed, in order to prevent damage to the vehicle or its components, which may occur during installation if insufficient care is taken.

  • Page 4: Precautions For Installation 4

    2. PRECAUTIONS FOR INSTALLATION Contents given in the WARNING and CAUTION in this manual must be carefully followed during the installation. If they are ignored, functions of the CAR-NAVI system are hindered, as well as personal injury or damage to the vehicle may result. Always carry out the installation in accordance with the WARNING and CAUTION as noted.
  • Page 5 2. PRECAUTIONS FOR INSTALLATION WARNING Never use a voltmeter to troubleshoot any of the harnesses or connectors to the SRS. Accidentally probing the connectors to the SRS can lead to deployment of the airbag. SRS wire harness loom or cover is in bright yellow colour.
  • Page 6 2. PRECAUTIONS FOR INSTALLATION NOTE Carefully handle all connectors. Firmly attach the connectors during installation. The connector should click CONNECTOR shut. CONNECTOR Detach locking connectors by first releasing the lock and pulling only on the connector itself. NOTE WIRE WIRE SECTION SECTION Ensure that the run-wire is properly in...
  • Page 7 2. PRECAUTIONS FOR INSTALLATION CONNECTOR VIEWS CONNECTOR VIEWS NOTE All connector views in this installation manual, are viewed from the front side. (Front View)

  • Page 8: Installation Preparation 8

    3. INSTALLATION PREPARATION • Prior to installing the CAR-NAVI System kit, check the following for damage or malfunction: • Internal and external trim and body work. • Following vehicle functions: • Radio (FM1, FM2, AM) • Automatic Climate Control System (i.e.: AUTO, A/C, TEMP, FAN SPEED CONTROL, ALL VENT MODES, REAR DEFROST, SECURITY, HAZARD LIGHTS, etc.).
  • Page 9 Please order the Audio Upgrade W/H from the Toyota Parts Department. This part is NOT included in the Car Navigation Kit. BRACKET BRACKET NOTE Please order the Bracket kit from the Toyota Parts Department. This part is NOT included in the Car Navigation Kit.
  • Page 10 Department. This part is NOT included in the Car Navigation Kit. MAP DVD MAP DVD NOTE Please order the most recent version of Map DVD, from the Toyota Parts Department. This part is NOT included in the Car Navigation Kit.
  • Page 11 3. INSTALLATION PREPARATION: Basic Installation NOTE AUX FIX AUX FIX Please order the AUX Fix Adapter, ADAPTER ADAPTER from the Toyota Parts Department. This part is NOT included in the Car Navigation Kit. NOTE NAVIGATION BRACKETS NAVIGATION BRACKETS Please order the appropriate...
  • Page 12 NOTE MIC+TALK SWITCH MIC+TALK SWITCH WIRE HARNESS WIRE HARNESS Please order the MIC+Talk Switch Wire Harness from the Toyota Parts Department. This part is NOT included in the Car Navigation Kit. NOTE Please order the appropriate Microphone Amplifier Assembly (MIC) from the Toyota Parts Department.
  • Page 13 CAMERA ADAPTER CAMERA ADAPTER Please order the Camera Adapter WIRE HARNESS WIRE HARNESS Wire Harness from the Toyota Parts Department. This part is NOT included in the Car Navigation Kit. NOTE Please order the Camera kit from the Toyota Parts Department. This part is NOT included in the Car Navigation Kit.

  • Page 14: Recommended Tools

    11mm or 7/16” socket (¼”) 6” Extension (3/8”) 10mm Wrench Long and Short Tip Screwdriver (Philips Type) Pliers Nylon Removal Tool Vinyl Tape Side Cutters Drill (Electric/Pneumatic) #10 Drill Bit Manuals: Comments: 2007~ Toyota Tundra Repair Manual 2007~ Toyota Tundra: Electrical Wiring Diagram...

  • Page 15: Installation Outline

    5. INSTALLATION OUTLINE INTERIOR VIEW MICROPHONE MICROPHONE (OPTION) (OPTION) ANTENNA ANTENNA DISPLAY UNIT DISPLAY UNIT AUDIO STEREO AUDIO STEREO UPGRADE W/H UPGRADE W/H COMPONENT COMPONENT AMPLIFIER AMPLIFIER AUX PORT AUX PORT TALK SWITCH TALK SWITCH (OPTION) (OPTION) EXTERIOR VIEW REAR REAR CAMERA CAMERA...

  • Page 16: Car-Navi Parts Description

    6. CAR-NAVI PARTS DESCRIPTION LENGTH SHORT ELECTRO ELECTRO ™ ™ Part Name TOYOTA Part No. Q’ty AVN-S Display Unit 86120-06390 GPS Antenna 08663-00340 GPS Antenna Bracket 5 Pin Wire Harness Cable Tie (11”) Cable Tie (7.5”) Cable Tie (4”) Push Pin (STT)

  • Page 17: X89; Basic 17

    7. DISASSEMBLY: Basic CAUTION NEGATIVE NEGATIVE Do NOT work on the vehicle TERMINAL TERMINAL while the battery’s NEGATIVE terminal is connected. Working on the vehicle with the battery connected, may result in a short circuit during the CAR-NAVI KIT installation. Tools: 10mm Wrench BATTERY BATTERY...
  • Page 18 7. DISASSEMBLY: Basic Temporary removal of part(s): •Instrument Side Panel (RH) LOWER LOWER Tools: Nylon Removal Tool INSTRUMENT INSTRUMENT ASSEMBLY PANEL ASSEMBLY PANEL ASSEMBLY ASSEMBLY (RH) (RH) Temporary removal of part(s): LOWER LOWER INSTRUMENT SUB INSTRUMENT SUB •Screw (1) ASSEMBLY ASSEMBLY : SCREW : SCREW...
  • Page 19 7. DISASSEMBLY: Basic Place the glove box to the open position, as indicated on the photo. Temporary removal of part(s): •Screws (2) •Lower Instrument Sub-Assembly : SCREW × : SCREW × LOWER LOWER Tools: Short Tip Screwdriver (Philips INSTRUMENT SUB INSTRUMENT SUB Type ASSEMBLY...
  • Page 20 7. DISASSEMBLY: Basic <<Column Shift>>: Temporary removal of part(s): •Clip (1) - LH : CLIP × : CLIP × Tools: Short Tip Screwdriver (Philips CENTER LOWER CENTER LOWER Type COVER COVER <<Column Shift>>: CUP HOLDER CUP HOLDER Temporary removal of part(s): •Clip (1) –...
  • Page 21 7. DISASSEMBLY: Basic <<Column Shift>>: LOWER LOWER Temporary removal of part(s): INSTRUMENT INSTRUMENT •Screw (1) CLUSTER CLUSTER LOWER LOWER INSTRUMENT INSTRUMENT : SCREW × : SCREW × PANEL PANEL Tools: Long Tip Screwdriver (Philips Type) <<Column Shift>>: LOWER INSTRUMENT LOWER INSTRUMENT CLUSTER CLUSTER Temporary removal of part(s):...
  • Page 22 7. DISASSEMBLY: Basic <<Column Shift>>: Temporary removal of part(s): •Screw (2) : SCREW × : SCREW × Tools: Long Tip Screwdriver (Philips Type) <<Column Shift>>: CUP HOLDER CUP HOLDER Temporary removal of part(s): ASSEMBLY ASSEMBLY •Screw (2) •Cup Holder Assembly : SCREW ×...
  • Page 23 7. DISASSEMBLY: Basic Temporary removal of part(s): MANUAL A/C MANUAL A/C •Manual A/C System SYSTEM SYSTEM •Connectors Remove 4 bolts and then carefully remove the Radio Receiver. Next, disconnect the connector and the antenna connector. : BOLT × 4 Tools: Ratchet ¼ ” Drive, 6” Extension (¼), 10mm socket (¼”) Remove 3 bolts (re-use).
  • Page 24 7. DISASSEMBLY: Basic Remove 3 bolts (re-use). Next, remove RADIO RADIO RADIO RADIO radio bracket #1. Discard this bracket. BRACKET #2 RECEIVER RECEIVER BRACKET #2 : BOLT × 3 Tools: Ratchet ¼” Drive, 8mm socket (¼”), Short Tip Screwdriver (Philips Type) RADIO RADIO...
  • Page 25 7. DISASSEMBLY: BLUETOOTH/Voice Recognition Temporary removal of part(s): •5 torx screws (Not Shown) ROOF CONSOLE ROOF CONSOLE •Roof Console Box Assembly BOX ASSEMBLY BOX ASSEMBLY •Connectors : SCREW × 5 Tools: T-20 Torx Driver, Nylon Removal Tool Temporary removal of part(s): VISOR VISOR HOLDER...
  • Page 26 7. DISASSEMBLY: BLUETOOTH/Voice Recognition Temporary removal / loosen of part(s): FRONT PILLAR FRONT PILLAR GARNISH (LH) GARNISH (LH) •Cover •10mm Bolt •Loosen Front Pillar Garnish (LH) : BOLT × 1 Tools: Ratchet 3/8” Drive, 10mm Deep COVER COVER socket (3/8”), Nylon Removal Tool Temporary removal / loosen of part(s): ROOF HEADLINING ROOF HEADLINING...
  • Page 27 7. DISASSEMBLY: BLUETOOTH/Voice Recognition Temporary removal/loosen of part(s): LOWER INSTRUMENT LOWER INSTRUMENT PANEL (LH) PANEL (LH) • 1 Bolt •Loosen the Lower Instrument Panel (LH) : BOLT × 1 Tools: Ratchet ¼” Drive, 10mm Deep Socket (¼”), Nylon Removal Tool...
  • Page 28 7. DISASSEMBLY: REAR CAMERA NOTE Please ensure that the Camera Kit is installed, prior to any kind of parts removal from the vehicle. For installation of this Camera Kit, please consult with the kit installation manual. Temporary removal of part(s): •2 Screws BOX DOOR BOX DOOR...
  • Page 29 7. DISASSEMBLY: REAR CAMERA Temporary removal of part(s): BOX DOOR BOX DOOR •2 Screws ASSEMBLY ASSEMBLY •Box Door Sub-Assembly Tools: Long Tip Screwdriver (Philips) : SCREW × 2...

  • Page 30: X89; Basic 30

    8. INSTALLATION: Basic Install the NAVI Bracket #1, onto the NAVI BRACKET NAVI BRACKET AVN-S Display Unit and then tighten with the 3 bolts. Fourth bolt is not required. : BOLT × 3 Tools: Ratchet ¼” Drive, 8mm socket (¼”), Short Tip Screwdriver (Philips Type) Install the NAVI Bracket #2, onto the NAVI BRACKET...
  • Page 31 Tools: Side Cutter Locate the 20 pin connector (K3). RADIO RECEIVER AREA RADIO RECEIVER AREA Please review the photo. For further information, please consult with the Toyota Tundra Electrical Wiring Diagram. Ensure that the secondary lock of the connector is loosened.
  • Page 32 NOTE Connect the SPEED signal: Once connector K3 is located, locate pin 3. Please review the illustration below. The wire colour is WHITE (SPD signal). Please consult with the Toyota Tundra Electrical Wiring Diagram. PIN 3 PIN 3 (Front View)
  • Page 33 Subject: Stereo Jack Adapter (AUX) Outline: This bulletin was created to inform Toyota dealers that for some vehicles with dealer installed navigation systems, the Stereo Jack Adapter may not function properly. By following these procedure (for corresponding vehicles), this will enable the Stereo Jack Adapter (AUX), to function properly.
  • Page 34 Subject: Stereo Jack Adapter (AUX) Outline: This bulletin was created to inform Toyota dealers that for some vehicles with dealer installed navigation systems, the Stereo Jack Adapter may not function properly. By following these procedure (for corresponding vehicles), this will enable the Stereo Jack Adapter (AUX), to function properly.
  • Page 35 Subject: Stereo Jack Adapter (AUX) Outline: This bulletin was created to inform Toyota dealers that for some vehicles with dealer installed navigation systems, the Stereo Jack Adapter may not function properly. By following these procedure (for corresponding vehicles), this will enable the Stereo Jack Adapter (AUX), to function properly.
  • Page 36 Subject: Stereo Jack Adapter (AUX) Outline: This bulletin was created to inform Toyota dealers that for some vehicles with dealer installed navigation systems, the Stereo Jack Adapter may not function properly. By following these procedure (for corresponding vehicles), this will enable the Stereo Jack Adapter (AUX), to function properly.
  • Page 37 FOAM X 2 FOAM X 2 steering SW W/H. Please note that this wire harness must be ordered through the Toyota Parts Department. Next, route the shielded, 5 pin (brown w/ gray dot) and the audio upgrade wire harnesses INSTRUMENT INSTRUMENT towards the glove compartment area.
  • Page 38 8. INSTALLATION: Basic Using a straight edge ruler, measure EXISTING EXISTING MARK MARK HOLE HERE! approximately 35 mm to the right, from HOLE HERE! the existing hole. Mark this point, as indicted on the picture. 35 mm 35 mm Tools: Straight Edge Ruler Use a #10 drill bit to drill through the DRILL DRILL...
  • Page 39 Use the bolt and nut that came with the bracket kit, to mount it to the amplifier. The Bracket kit must be ordered through the Toyota Parts Department. BOLT & NUT BOLT & NUT Tools: Ratchet ¼” Drive, 10mm socket...
  • Page 40 BLUE (REVERSE SIGNAL from the BACKUP PANEL PANEL RELAY). For further information, please consult AREA AREA with the TOYOTA Tundra Electrical Wiring Diagram. Pin 3 Pin 3 NOTE REVERSE REVERSE Once the REVERSE signal wire (brown w/ grey dot) has...
  • Page 41 8. INSTALLATION: Basic AU15 AU15 NOTE (AUDIO UPGRADE W/H) (AUDIO UPGRADE W/H) Connect the shielded wire end with 2 wires (red, green), to connector AU15. Please review the connector illustration to the left for the wire connection and chart below. Ensure that the secondary lock is loosened.
  • Page 42 8. INSTALLATION: Bluetooth & Voice Recognition Route connector T13 from MIC+Talk Switch W/H (with “M” label), from the Roof Console ROOF HEADLINING ROOF HEADLINING Box Assembly. Please see below for T13 ASSEMBLY ASSEMBLY connector view. Ensure to route the harness between the roof and the lining.
  • Page 43 8. INSTALLATION: Bluetooth & Voice Recognition Continue to route the wire harness, behind the metal shield (underneath the steering column). Use 2 foams to wrap the wire harness to the metal shield (see below). Next, continue to route the wire harness upwards, towards the radio receiver area.
  • Page 44 8. INSTALLATION: Bluetooth & Voice Recognition Next, re-install the Roof Console Box. Remember to re-connect all ROOF CONSOLE BOX ROOF CONSOLE BOX connectors, including the microphone assembly to T13. Use ONLY the talk switch wire TALK TALK TALK SWITCH WIRE TALK SWITCH WIRE SWITCH SWITCH...
  • Page 45 8. INSTALLATION: Bluetooth & Voice Recognition Ensure that the Talk Switch is routed through the opening, behind the Instrument Cluster as indicated in the photo. ROUTE RADIO RECEIVER RADIO RECEIVER ASSEMBLY AREA ASSEMBLY AREA INSTRUMENT INSTRUMENT TALK SWITCH TALK SWITCH CLUSTER CLUSTER W/H (TALK...
  • Page 46 8. INSTALLATION: Rear Camera Behind the box door sub-assembly BOX DOOR SUB BOX DOOR SUB area, please locate the male connector ASSEMBLY AREA ASSEMBLY AREA of JK1. Please review the photo. See below for connector view of the male connector. Once located, please remove.
  • Page 47 8. INSTALLATION: Rear Camera Connect the bare terminals from the camera adapter W/H, to the MIC+talk switch W/H (24 pin connector). Insert the bare terminals from the camera adapter W/H, to the MIC+Talk switch W/H. Please see chart on the left. Once completed, engage the secondary lock.

  • Page 48: Gps Antenna Installation 48

    9. GPS ANTENNA INSTALLATION The GPS Antenna and bracket will be HEATER TO <<RIGHT SIDE>> HEATER TO <<RIGHT SIDE>> REGISTER DUCT REGISTER DUCT mounted on top of the right side Heater to register Duct. GPS ANTENNA GPS ANTENNA MOUNTED HERE! MOUNTED HERE! RADIO RECEIVER AREA RADIO RECEIVER AREA...
  • Page 49 9. GPS ANTENNA INSTALLATION As you will notice in the CAR-NAVI kit, the GPS Antenna wiring is excessively long. Wrap the GPS Antenna wiring with your hands, and use THREE 4” cable ties to tie it down (shown on the photo to the left). CONNECTOR CONNECTOR Ensure there is plenty of length on the...
  • Page 50 9. GPS ANTENNA INSTALLATION Connect the appropriate connectors into the back of the AVN-S Display <<REAR VIEW OF THE AVN S DISPLAY UNIT>> <<REAR VIEW OF THE AVN S DISPLAY UNIT>> Unit. Please review the photo on the RADIO ANTENNA RADIO ANTENNA left.

  • Page 51: Operation Check

    Unit, the unit will automatically retract. Since the Map DVD is NOT provided in the CAR- NAVI kit, ensure that it is ordered through the Toyota Parts Department. When encountering problems at any time during the Operation Check, please consult with the latest TOYOTA Tundra Repair Manual.
  • Page 52 10. OPERATION CHECK NOTE Select the appropriate language selection (English/French/Spanish). Please note that the AVN-S Display Unit features a TOUCH SCREEN (press firmly on the screen). START the vehicle, then move the vehicle outside of the garage. Once outside, ensure that there are no tall buildings obstructing the GPS signal to the vehicle.
  • Page 53 OK, the AVN-S Display Unit and the DSP- Amplifier (DSP-AMP) are good. Next, check the results of the LAN Monitor (LAN Mon). If the display unit indicates an error (CHK), please consult with the latest TOYOTA Tundra Repair Manual. The Rear Seat Entertainment (Rr-TV) icon LAN MONITOR LAN MONITOR is not available on this model.

  • Page 54: Display Check Mode

    DISPLAY CHECK MODE Press each COLOUR chart. The entire screen Ensure that each location touched on the will change to the selected colour or stripe. AVN-S Display, does activate the pointer. Ensure that each colour name does correspond to each colour on the bar. Ensure that there is no visible pixel of different colour on the display.
  • Page 55 Ensure that there are no objects, blocking the Please use the combination meter’s readings for reception of the GPS Antenna. Also, ensure that the comparison or the TOYOTA Diagnostic Hand vehicle is outside of the garage. Tool, during a test run. Gyro Voltage can be tested during a turn of the vehicle (left/right).
  • Page 56 NAVIGATION CHECK MODE cont.. Navi Information lists the manufacture of the AVN Switch Description Display Unit, as well as the version number of the AVN Display Unit. Disc Information lists the Record up to 5 second version number of the Map DVD. sample.
  • Page 57 10. OPERATION CHECK: VOICE RECOGNITION Remove the liner from the back of the TALK TALK talk switch and mount as indicated by SWITCH SWITCH the photo. Press the Talk Switch, to initiate the Voice Recognition function. NOTE After the Talk Switch has been pressed, a voice command will ask the user to say a command, after the beep.
  • Page 58 10. OPERATION CHECK: AUX PORT To test the AUX port, use a dummy mini jack to simulate an external device connection. If possible, plug an external device and conduct sound testing. AUX PORT AUX PORT Once the dummy mini jack is in place, press the DISC/AUX button on the AVN-S unit.
  • Page 59 10. OPERATION CHECK: REAR CAMERA Once the transmission has been shifted to the REVERSE position, the AVN will display the camera’s rear image behind the vehicle. If no image appears, please ensure that all wire harnesses are properly connected.

  • Page 60: Re-Installation

    11. RE-INSTALLATION CAUTION For the RE-INSTALLATION section, please follow the DISASSEMBLY section in reverse order. While re- installing original parts, ensure that there is no biting into the vehicle harness, and damage to the original parts. Re-connect the vehicle’s NEGATIVE NEGATIVE TERMINAL negative battery cable.

  • Page 61: Re-Initializing 61

    12. RE-INITIALIZING <Power Window> Ensure that the key is in the ON position. Push down on the power window switch (Driver’s Side) and lower the window half way. Next pull up the switch until the window closes, and hold the switch for a second. Ensure that the power window automatically opens and closes after the re-initializing process.
  • Page 62 12. RE-INITIALIZING Please adjust the clock setting on the Clock POWER/VOLUME POWER/VOLUME Assembly (where applicable). Re-set the original radio stations (FM1, FM2 and AM). To enter the radio station screen, turn the audio function on by pressing the left knob (power/volume switch) and then press the AUDIO button on the bezel.

  • Page 63: Troubleshooting Hints 63

    13. TROUBLESHOOTING HINTS...
  • Page 64 13. TROUBLESHOOTING HINTS...

  • Page 65: Diagnostic Chart 65

    14. DIAGNOSTIC CHART ‰ ‰ ‰ ‰...
  • Page 66 14. DIAGNOSTIC CHART ‰ ‰...
  • Page 67 14. DIAGNOSTIC CHART ‰ ‰ ‰...
  • Page 68 14. DIAGNOSTIC CHART ‰...
  • Page 69 14. DIAGNOSTIC CHART ‰...
  • Page 70 Published: February 2008 [Duplication prohibited without permission] SUPERVISION: Toyota Canada Inc. EDITING: DENSO Sales Canada, Inc.

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