Table Of Contents - Cushman 898627 Parts & Maintenance Manual

Table of Contents

Modifications And Accessories2
Specification Information3
Standards And Publications3
Operation Control Symbols And Decals4
Cooling System4
Service And Maintenance Index5
Table Of Contents5
Vehicle Identification Numbers8
Nameplate / Identification Decal8
Serial Number And Model Number8
Engine Identification Numbers8
Suzuki 970 Engine Serial Number9
Suzuki K6A Engine Serial Number9
Perkins Diesel Engine Serial Number9
Specifications10
Capacities10
Lubrication Recommendations10
Engine Specifications11
Controls12
Gauges, Warning Lights And Controls12
Oil Pressure Warning Light12
Brake Fluid Level Warning Light12
Horn Button13
Ignition Switch13
Light Switch13
Choke14
Parking Brake Lever14
Foot Control Pedals14
Clutch Pedal14
Foot Throttle (Accelerator) Pedal15
Service Brake Pedal15
Gear Selector15
Manual Transmission15
Engine Maintenance16
Engine Break In16
Access To Engine16
Pre-Starting Checklist17
Engine Oil Level17
Engine Cover Latch17
Engine Cover Retaining Tab17
Engine Oil Capacity18
Oil Level Reading18
Dipstick Location, Perkins Diesel Engine18
Water Temperature Gauge And Overheat Warning Buzzer19
Dipstick Location, K6A Suzuki Engine19
Dipstick Location, 970Cc Suzuki Engine19
Water Temperature Gauge19
Radiator Coolant Level20
Adding Anti-Freeze To The Cooling System21
Cooling System Capacity21
Intake Screen (Right Side Of Vehicle)21
Fuel Level22
Gasoline Containing Alcohol22
Tire Pressure23
Power Steering23
Starting The Engine23
Automatic Transmission24
Purging The Diesel Fuel System26
Purging Fuel System Using A Jumper Wire26
Purging Fuel System Without The Use Of A Jumper Wire27
Connect Jumper Wire To Alternator & Solenoid27
Terminal Locations27
Bleeder Port Location27
Battery28
Jump Starting With A Booster Battery28
Voltmeter (Battery Charging System)28
Battery Location For Turf Vehicles28
Towing The Vehicle29
Jacks, Jacking Locations And Using A Hoist30
Tow Line Attachment Location30
Blocking Tires31
Jacking Locations31
Tire Removal32
Front & Rear32
Wheel Retaining Nuts And Valve Stem32
Servicing The Vehicle33
Air Cleaner Element33
Checking And Installing The Element33
Air Cleaner Assembly33
Access Panels34
Front Cowl Access34
Access Panels Under Front Cowl34
Access Panel On Floorboard34
Lubrication Chart35
Fuses36
Bulbs, Fuses And Flasher36
Fuse Block Located Under Front Cowl36
Fuse Box Panel36
Maintenance Guide37
Brakes39
Service Brakes39
Brake Fluid Reservoir Located Under Front Cowl39
Brake Fluid Level Indicator Light39
Park Brake40
Park Brake Adjustment40
Park Brake Lever Location40
Park Brake Adjustment Nut40
Bulb Replacement, Dash Panel41
Headlight Replacement41
Bulb Replacement, Taillight41
Dash Panel Bulb Removal41
Governor Oil Level42
Differential42
Governor Fill Plug (Suzuki Engines Only)42
Differential Filler And Level Check Plug42
Drive Transmission43
Manual Transmission (Suzuki 970 & Perkins Diesel Engines)43
Transmission Drain Plug (Suzuki K6A Engine)43
Transmission Filler Plug (Suzuki K6A Engine)43
Accessories, P.t.o. & Hydraulic Attachments And 5Th Wheel Implements44
Towing A Trailer45
Dash Panel Dipswitch Settings45
Trailer Hitch45
Equipment46
Power Hydraulic Lift System46
Two-Speed Differential Control Handle46
Hydraulic Lift Control Handle46
Remote Hydraulics Control Handle47
Remote Hydraulics Closed Loop Shown47
Governor Control And Hand Throttle48
Power Take Off (Mechanical P.t.o.)48
P.t.o. Control Handle Location48
For Use When The Vehicle Is Stationary49
For Use While Vehicle Is Moving49
P.t.o. Shaft Location49
Power Take Off (Hydraulic P.t.o.)50
Moving Live Hydraulic Hose For Hydraulic P.t.o.50
Ground Speed Charts52
Hydraulic Reservoir53
Engine Cover54
Body, Hood And Headlights56
Frame58
Exhaust System (Suzuki K6A)60
California Exhaust System61
Exhaust System (Suzuki 970)62
Exhaust System (Diesel)63
Air Cleaner, Bracket And Filter64
Hydraulic Brake Lines66
Fuel System (Suzuki K6A And 970)68
Fuel System (Diesel)70
Park Brake Lever And Cable72
Foot Throttle And Linkage73
Steering Wheel, Steering Shaft, Connecting Hoses, Power Steering Pump And Steering Gear74
Front Suspension (Left Side) And Tie Rods76
Front Suspension (Right Side) Tie Rods And Skid Plate78
Wheel Size Measurement80
Front And Rear Tires For Turf Models80
Clutch Pedal And Cable81
Clutch Linkage (Diesel)82
Shifter And Shifter Linkage83
Rear Spring, Shackles, U-Bolts And Rear Shock Absorbers85
Hydraulic Control Valve System86
Hydraulic Lift System87
Hydraulic Control Valve88
Hydraulic Filter And Reservoir89
Hand Controls, Governor And Throttle (Gasoline)90
Hand Controls, Governor And Throttle (Diesel)91
Governor And Throttle Linkage92
Carburetor (Suzuki 970)92
Engine And Main Wire Harness93
Electrical Components And Wiring Harnesses94
Radiator And Cooling System96
Alternator, Engine Belts, Pulleys And Brackets98
Governor101
Drive Shaft, Clutch And Transmission Shifter Linkage102
Engine And Transmission Mounts104
Decals (Turf Models)106
Camshaft And Components (Suzuki K6A)107
Cam Chain (Suzuki K6A)109
Carburetor And Intake Manifold111
Breather Hose113
Carburetor114
Oil Pump (Suzuki K6A)115
Gear Shift Fork (Manual Transmission) (Suzuki K6A)117
Transmission (Manual) (Suzuki K6A)119
Clutch And Driveshaft (Suzuki K6A)120
Automatic Transmission (Suzuki K6A)122
Automatic Transmission Pan, Dipstick And Gaskets123
Transmission Tubes, Oil Pump, Solenoids And Shift Switch124
Camshaft & Components125
Timing Belt & Timing Cover126
Carburetor & Intake Manifold127
Pcv Valve, Emissions & Exhaust Manifold128
Oil Pump And Water Pump129
Transmission Input Shaft And Clutch Assembly130
Transmission Planetary Gears131
Output Shaft132
Parking Brake133
Brake Band134
Transmission Valve135
Starter137
Distributor (Suzuki K6A)138
Water Pump (Suzuki K6A)139
Water Hose (Suzuki K6A)140
Exhaust Manifold (Suzuki K6A)141
Fuel Pump (Suzuki K6A)142
Delivery Pipe (Suzuki K6A)143
Generator (Suzuki K6A)145
Engine Gaskets (Suzuki K6A)148
Cylinder Head And Components (Suzuki K6A)150
Cylinder Block And Components (Suzuki K6A)152
Oil Pan And Dipstick (Suzuki K6A)154
Crankshaft, Flywheel And Pistons (Suzuki K6A)156
Engine Gaskets (Suzuki 970)158
Cylinder Head And Components (Suzuki 970)159
Cylinder Block, Oil Pan And Gasket160
Crankshaft, Flywheel And Pistons (Suzuki 970)161
Input Shaft And Gears (Manual Transmission)162
Filter162
Transmission Case163
Gear Shift Fork164
Starter Motor (Suzuki 970)165
Alternator (Suzuki 970)166
Distributor (Suzuki 970)167
Mechanical Pto168
Torque Specifications170
Hex Head Cap Screws170
U.s. Standard Hardware170
Metric Standard Hardware170
Wiring Diagram172
Reservoir173
Wiring Schematic176
With Automatic Transmission178