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Mini System
Service
Service
Service
Service Manual
©
Copyright 2005 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by SL 0519 Service Audio
Version 1.2
TABLE OF CONTENTS
Location of PCBs & Version variations ...................... 1-2
Technical Specifications ............................................. 1-3
Measurement setup .................................................... 1-4
Service Aids, Safety Instruction, etc. .......................... 1-5
Connections & Functional Overview ............. 1-7 to 1-12
Disassembly Instructions & Service positions .............. 2
Service Test Programs .................................................. 3
Set Block diagram ...................................................... 4-1
Set Wiring diagram ..................................................... 4-2
Front Control Board ....................................................... 5
Front Display Board ....................................................... 6
ECO6 Tuner Board : Systems Non-Cenelec ............. 7A
Systems Cenelec ..................... 7B
PWR303 Module UCD 200-250W ................................. 8
AF12 Board .................................................................... 9
5DTC Module (MP3 Version) ...................................... 10
Set Mechanical Exploded view & parts list ................. 11
Revision List .............................................................. 12
Printed in The Netherlands
Subject to modification
FWM589
Page
CLASS 1
LASER PRODUCT
GB
/21/22/30
3140 785 32832

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Table of Contents

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   Summary of Contents for Philips FWM589

  • Page 1 LASER PRODUCT © Copyright 2005 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
  • Page 2 LOCATION OF PRINTED CIRCUIT BOARDS MAINS SOCKET BOARD VIDEO OUT CINCH BOARD ECO POWER BOARD USB SOUND AGENT BOARD AMPLIFIER UCD BOARD (1) USB LED BOARD AMPLIFIER UCD BOARD (2) IR EYE BOARD GAME PORT BOARD HEADPHONE BOARD VERSION VARIATIONS: Type /Versions: FW-M589 Features &...
  • Page 3 SPECIFICATIONS Input sensitivity GENERAL: Mains voltage : 110-127V/220-240V Switchable Aux in (at 1kHz) : 640mV ± 2dB for /21/21M Game Port (at 1kHz) : 310mV ± 2dB : 230 ± 10% for /22/30 USB (at 1kHz) : 830mV at 600 Ω : 120 ±...
  • Page 4 MEASUREMENT SETUP Tuner FM Bandpass LF Voltmeter 250Hz-15kHz e.g. PM2534 e.g. 7122 707 48001 RF Generator e.g. PM5326 S/N and distortion meter e.g. Sound Technology ST1700B Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz). Tuner AM (MW,LW) Bandpass LF Voltmeter...
  • Page 5 SERVICE AIDS Service Tools: ESD Equipment: Universal Torx driver holder ........4822 395 91019 Anti-static table mat - large 1200x650x1.25mm ... 4822 466 10953 Torx bit T10 150mm ..........4822 395 50456 Anti-static table mat - small 600x650x1.25mm ..4822 466 10958 Torx driver set T6 - T20 .........
  • Page 6 WAARSCHUWING WARNING Alle IC’s en vele andere halfgeleiders zijn All ICs and many other semi-conductors are gevoelig voor electrostatische ontladingen susceptible to electrostatic discharges (ESD). (ESD). Careless handling during repair can reduce life Onzorgvuldig behandelen tijdens reparatie kan drastically. de levensduur drastisch doen verminderen. When repairing, make sure that you are Zorg ervoor dat u tijdens reparatie via een connected with the same potential as the mass...
  • Page 10 1-10...
  • Page 11 1-11...
  • Page 12 1-12...
  • Page 13 DISMANTLING INSTRUCTIONS Dismantling of the 5DTC Module Detaching the Front Panel assembly from the Bottom/Rear assembly 1) Loosen 4 screws to remove the Cover Top (pos 255) by 3) To loosen the Panel Front Display (pos 120), you have to 1) Remove 2 screws B (pos 226) as shown in Figure 5 from 2) Release the fixation of the AF Board (pos1102-A) to sliding it out towards the rear before lifting up.
  • Page 14 DISMANTLING INSTRUCTIONS Dismantling of the Front Control Board and Front Display Board Dismantling of the Front Control Board and Front Display Board 1) The Knob Volume Rotary (pos 164) can be remove by 3) Loosen 4 screws D (see Figure 11) to remove the Bracket 11) Loosen 3 screws P (see Figure 14) to remove the Game 12) Loosen 2 screws Q (see Figure 15) to remove the USB pulling it out in the direction as shown in Figure 8.
  • Page 15 DISMANTLING INSTRUCTIONS Dismantling of the Rear Panel assembly Dismantling of the Rear Panel assembly 1) Loosen 3 screws S and 2 catches C4 (see Figure 16) to 5) Loosen 4 screws W (see Figure 16) and 2 catches C3 remove the Tuner Board assembly. (see Figure 7) to remove the Panel Rear (pos 256) by sliding it out towards the rear (see Figure 19).
  • Page 16 DISMANTLING INSTRUCTIONS Service position A Service position B Service position C...
  • Page 17 SERVICE TEST PROGRAM To start service test program ™ hold & AUX depressed while plugging in the mains cord S refers to Service Mode Display shows the V refers to Version ROM version "S-Vyy" yy refers to Software version number of the uProcessor (Main menu) (counting up from 01 to 99) QUARTZ...
  • Page 18 SERVICE TEST PROGRAM To start service test program ™ hold & AUX depressed while plugging in the mains cord S refers to Service Mode Display shows the V refers to Version ROM version "S-Vyy" yy refers to Software version number of the uProcessor (Main menu) (counting up from 01 to 99) 5DTC CONTROL &...
  • Page 19: Set Block Diagram

    SET BLOCK DIAGRAM -VKK NOTE : -CMOS GAME -CMOS REG. MAIN SIGNAL PATH PORT MEASUREMENTS ARE IN AUX MODE : GAME 310mV LEVELS AT MAX VOL XX mV YY dBA S/N AT 500mW Game LOW_PW_SPLY ZZ dB HEADROOM (1% THD) WRT TO LEVEL AT MAX VOL +5V6 REG.
  • Page 20: Set Wiring Diagram

    SET WIRING DIAGRAM VU Meter Left 1894 AF12 ( 1107 ) 8401 Game port 0021 1894 HR 2P/400/2P OE ( 1102 ) HR 2p/100/2p OE 1604 VIDEO OUT ( 1107 ) (37201) HR 03p/80/03p OE 1803 (37131) CVBS (CVBS) CVBS (37251) GND_D GND_D...
  • Page 21: Front Control Board

    HEADPHONE BOARD - COMPONENT HEADPHONE BOARD - CHIP LAYOUT LAYOUT This assembly drawing shows a summary of all possible versions. For components This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. used in a specific version see schematic diagram and respective parts list.
  • Page 22 CONTROL BOARD - COMPONENT LAYOUT This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. 3139 113 3513 pt4 dd wk0310...
  • Page 23 CONTROL BOARD - CHIP LAYOUT This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. 3139 113 3513 pt4 dd wk0310...
  • Page 24: Front Display Board

    CONTROL BOARD - CIRCUIT DIAGRAM 1600 H1 3698 E12 1602 A1 3699 E11 1603 F12 3701 F11 CONTROL 1604 B8 3702 G12 1650 F2 3703 G12 +12V_A_B +5V6 1651 E6 3704 G12 1652 E2 3705 G11 7620 # 2640 1602 2612 1653 E3 3706 H11...
  • Page 25 ECO POWER BOARD - COMPONENT ECO POWER BOARD - CHIP LAYOUT GAME PORT BOARD - COMPONENT GAME PORT BOARD - CHIP LAYOUT LAYOUT LAYOUT This assembly drawing shows a summary of all possible versions. This assembly drawing shows a summary of all possible versions. This assembly drawing shows a summary of all possible versions.
  • Page 26 VU METER (LEFT) BOARD - COMPONENT LAYOUT VU METER (LEFT) BOARD - CIRCUIT DIAGRAM 1810 C1 2811 D3 2814 D3 3813 D3 3816 B3 3819 B2 3822 A3 6812 A3 6815 D3 7812 B3 1811 D4 2812 C2 3811 C2 3814 D3 3817 B2 3820 B3...
  • Page 27 VU METER (RIGHT) BOARD - COMPONENT LAYOUT VU METER (RIGHT) BOARD - CIRCUIT DIAGRAM 1830 C1 2831 D3 2834 D3 3833 D3 3836 B3 3839 B2 3842 A3 6830 A3 6835 D3 7832 B3 1831 D4 2832 C2 3831 C2 3834 D3 3837 B2 3840 B2...
  • Page 28 IR EYE BOARD - COMPONENT LAYOUT IR EYE BOARD - CHIP LAYOUT USB LED BOARD - COMPONENT LAYOUT USB LED BOARD - CHIP LAYOUT This assembly drawing shows a summary of all possible versions. For components This assembly drawing shows a summary of all possible versions. For components This assembly drawing shows a summary of all This assembly drawing shows a summary of all used in a specific version see schematic diagram and respective parts list.
  • Page 29 ELECTRICAL PARTS LIST - FRONT CONTROL BOARD ELECTRICAL PARTS LIST - FRONT CONTROL BOARD MISCELLANEOUS 1600 4822 265 11208 Flex Connector 10P 2635 2020 552 94427 100pF 5% 50V 3660 4822 101 11904 POTM 20KX2 20% 0,025W 3821 4822 116 52219 330R 5% 0,5W 1602 4822 265 11535...
  • Page 30 5-10 5-10 ELECTRICAL PARTS LIST - FRONT CONTROL BOARD DIODES 6831 9322 178 15676 LED VS LTL-8166FTNN 6832 9322 191 85676 LED VS LTL816KETNN 6835 4822 130 30621 1N4148 6850 9322 178 15676 LED VS LTL-8166FTNN 6880 4822 130 30621 1N4148 6881 9322 167 73676...
  • Page 31 FTD DISPLAY PIN CONNECTION FRONT DISPLAY BOARD TABLE OF CONTENTS FTD Display Pin Connection ........... 6-1 Display part - Component Layout ........6-2 ( 2G - 9G ) Display part - Chip Layout ..........6-3 Display part - Circuit Diagram ......... 6-4 5DTC Key part - Layout &...
  • Page 32 DISPLAY BOARD - COMPONENT LAYOUT This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. 3139 113 3514 pt4 dd wk0310...
  • Page 33 DISPLAY BOARD - CHIP LAYOUT This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. 3139 113 3514 pt4 dd wk0310...
  • Page 34 DISPLAY BOARD - CIRCUIT DIAGRAM 1400 G21 1406 G1 2505 A7 2512 I2 2520 H12 2526 I17 2532 H8 2541 D17 2547 B20 2553 E19 2559 G19 2566 I7 2572 F9 2579 B9 2585 E20 3401 F10 3407 A14 3413 H18 3419 F13 3425 E14 3431 E14...
  • Page 35 5DTC KEY BOARD - COMPONENT LAYOUT ELECTRICAL PARTS LIST - FRONT DISPLAY BOARD MISCELLANEOUS 1400 4822 265 11531 Flex Connector 9P 2554 4822 126 11785 47pF 5% 50V 1401 4822 265 11545 Flex Connector 19P 2555 2238 586 59812 100nF 50V This assembly drawing shows a summary of all possible versions.
  • Page 36 ELECTRICAL PARTS LIST - FRONT DISPLAY BOARD ELECTRICAL PARTS LIST - FRONT DISPLAY BOARD RESISTORS 3417 4822 051 30102 1k 5% 0,062W 3471 4822 051 30103 10k 5% 0,062W 3566 4822 051 30221 220R 5% 0,062W 6408 4822 130 31878 1N4003G 3418 4822 051 30102...
  • Page 37 7A-1 7A-1 BLOCK DIAGRAM TUNER BOARD ECO 6 Systems Vcc1 buffer ampl. Stab Stab Discriminator FM-RF FM-IF 1 FM-IF 2 (MPX) Vcc2 1101 Loop (1102) LF filter 10,7 MHz 10,7 MHz 10,7 MHz 1120 left left Stereo right right Det. Decoder Frontend Mixer...
  • Page 38 7A-2 7A-2 1101 A1 1102 B1 1103 F2 1120 E14 1130 A2 TUNER BOARD ECO6 1131 B2 / SYSTEMS NON CENELEC 1132 G13 2101 B3 VERSION PROGRAMMING COMPONENTS 2102 B1 1101 2103 C7 2105 2104 B3 AM-IF1 1130 2105 A2 100n 5111 450kHz...
  • Page 39 7A-3 7A-3 1101 A6 1120 A4 1132 A5 2128 C4 2138 C2 3142 D2 5110 B3 5114 A2 5123 D5 7112 C1 9104 B5 9107 D4 TUNER ADJUSTMENT TABLE ( ECO6 FM/MW- and FM/MW/LW - versions with AM-frame aerial ) 1102 B6 1130 B5 2106 C5...
  • Page 40 7A-4 7A-4 Electrical Partslist ECO6 SYSTEMS NON CENELEC MISCELLANEOUS RESISTORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 1101 2422 015 19376 SOCKET 2P CLICKFIT 3143 © 4822 051 20223 22kΩ 0,1W USA only RDS only 1102 4822 267 10283 SOCKET COAX, IEC 75Ω 3144 © 4822 051 10102 1kΩ...
  • Page 41 7B-1 7B-1 BLOCK DIAGRAM ECO6 Tuner Board SYSTEMS CENELEC version: TABLE OF CONTENTS Blockdiagram ..............7B-1 Schematic Diagram ............7B-2 Component Layout............7B-3 Adjustment table .............7B-3 Electrical Partslist ............7B-4...
  • Page 42 7B-2 7B-2 1101 A2 5121 E11 1102 B1 5122 H5 1103 E2 5123 G5 1110 B2 6105-1 E4 VERSION PROGRAMMING COMPONENTS 1120 E14 6105-2 G6 TUNER BOARD ECO6 1130 A2 6106 D4 / SYSTEMS-CENELEC 1131 C2 6107 G13 VERSION AM-IF1 1132 F13 6120 C13 6120...
  • Page 43 7B-3 7B-3 1101 B5 1110 B4 1131 C5 2107 B3 2133 C1 2162 A4 5102 C4 5110 A2 5114 A2 5121 B2 7104 C4 9101 A2 9104 B1 9107 B4 9110 A4 TUNER ADJUSTMENT TABLE ( ECO6 Cenelec FM/MW - and FM/MW/LW - versions with AM-frame aerial ) 1102 B5 1120 A4 1132 A4...
  • Page 44 7B-4 7B-4 Electrical Partslist ECO6 SYSTEMS CENELEC MISCELLANEOUS RESISTORS DIODES ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 1101 2422 015 19376 SOCKET CLICKFIT 2P 3128 © 4822 117 11449 2,2kΩ 0,1W 6105 © 4822 130 83075 HN1V02H USA only LW only 1102 4822 267 10283 SOCKET COAX, IEC 75Ω...
  • Page 45: Table Of Contents

    MAINS SOCKET UCD BOARD - COMPONENT LAYOUT This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. PWR303 MODULE UCD 200-250W 3139 113 3525 pt5 dd wk0343 Mains pt5 / Reg pt3 / Amp pt2 / Spk pt5 - 17 Nov 03 MAINS SOCKET UCD BOARD - CIRCUIT DIAGRAM TABLE OF CONTENTS...
  • Page 46: Mains Ucd Board - Component Layout

    MAINS UCD BOARD - COMPONENT LAYOUT This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. JUMPER WIRE...
  • Page 47: Mains Ucd Board - Circuit Diagram

    MAINS UCD BOARD - CIRCUIT DIAGRAM 0706 A9 1707 A6 1900_B A1 1907 A4 2704 A8 2710 B8 2900 D4 2909 E3 3701 C2 3707 B7 3900 A2 3909 E6 5904 D8 6703 C1 6709 E9 6715 C9 6721 B8 6905 D4 7700 D1 7903 E7...
  • Page 48: Regulator Ucd Board

    REGULATOR UCD BOARD - COMPONENT LAYOUT REGULATOR UCD BOARD - CHIP LAYOUT This assembly drawing shows a summary of all possible versions. This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. For components used in a specific version see schematic diagram and respective parts list.
  • Page 49 REGULATOR UCD BOARD - CIRCUIT DIAGRAM 0051 B8 1503 C8 2500 B2 2503 D1 2506 E1 2509 C5 2512 E5 3501 B2 3504 D2 3507 D1 3510 B5 3513 D5 3516 D4 3519 A4 3522 A4 3525 E3 6501 D5 6504 A5 7502 D2 7505 D5...
  • Page 50: Amplifier Ucd Board (btl Master/slave) Component Layout

    AMPLIFIER UCD BOARD (BTL MASTER/SLAVE) - COMPONENT LAYOUT This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. 3104 213 3536 pt2 dd wk0343...
  • Page 51 AMPLIFIER UCD BOARD (BTL MASTER/SLAVE) - CHIP LAYOUT This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. 3104 213 3536 pt2 dd wk0343...
  • Page 52 AMPLIFIER UCD BOARD (BTL MASTER/SLAVE) - CIRCUIT DIAGRAM PART 1 1100 C1 3187 F10 1105 F1 3188 J4 1110 D12 3190 D1 1115 D13 3192 G2 AMPLIFIER UCD (PART 1) 1120 D13 3193 D11 5100 2100 B2 3194 J12 2101 E1 3195 A11 2112 3128...
  • Page 53 AMPLIFIER UCD BOARD (BTL MASTER/SLAVE) - CIRCUIT DIAGRAM PART 2 1201 A1 2201 B2 2205 D7 2209 A8 2213 B2 3201 A4 3205 D6 3209 E6 3213 D1 3217 D1 3222 E3 3226 B8 3234 B3 3238 A7 6200 A5 6204 B9 6211 B8 7203 D7...
  • Page 54: Speaker Ucd Board Component Layout

    8-10 8-10 SPEAKER UCD BOARD - COMPONENT LAYOUT SPEAKER UCD BOARD - CIRCUIT DIAGRAM 1300-A B3 1302 A1 1306 A2 1308 B2 2301 A4 2303 B4 2305 B3 9301 A3 9303 A3 9305 A3 9307 B3 2300 A4 2302 B4 2304 A3 9300 A3 9302 A3...
  • Page 55: Wiring Diagram

    8-11 8-11 WIRING DIAGRAM # 1502 MAINS 1503 1701 FE-BT-VK-N 1951 1950 +12V_A GND_A PW_DN +12V_M GND_M +5V6_ECO 1706 +5V6 GND_D +VCC GND_D 1100 EH-B FE-BT-VK-N EH-B +5V_VCD +VCC GND_AMP GND_D -VKK 1110 EH-B CHANNEL1GND 5V_CTRL CHANNEL1GND EH-B GND_AMP 1700 EH-B CHANNEL1 1551 EH-B...
  • Page 56: Exploded View

    8-12 8-12 EXPLODED VIEW ( PCBAS SPEAKER UCD ) SCREW LISTS ASSY UCD BTL ( PCBAS AMP UCD - BTL MASTER ) 0012 M3 x 6 ( PCBAS AMP UCD - BTL SLAVE ) ( ASSY UCD BTL ) PCBAS MAINS UCD 0010 D3 x 10 PCBAS REGULATOR UCD...
  • Page 57 8-13 8-13 ELECTRICAL PARTS LIST - MAINS UCD BOARD ELECTRICAL PARTS LIST - MAINS UCD BOARD MISCELLANEOUS 1701 4822 265 11515 FLEX CONNECTOR 8P 3704 4822 116 52283 4k7 5% 0,5W 6905 4822 130 31878 1N4003G 7701 4822 130 41327 BC327-40 1704 2422 086 02152...
  • Page 58 8-14 8-14 ELECTRICAL PARTS LIST - ASSEMBLY UCD BTL ELECTRICAL PARTS LIST - AMPLIFIER UCD BOARD (BTL MASTER) 8002 3139 110 36161 FFC FOIL 06P/100/06P AD 3120 4822 117 12925 47k 1% 0,063W 3182 2122 118 06384 RST SM 1218 R047 5% 3121 4822 117 12925 47k 1% 0,063W...
  • Page 59 8-15 8-15 ELECTRICAL PARTS LIST - AMPLIFIER UCD BOARD (BTL MASTER) ELECTRICAL PARTS LIST - AMPLIFIER UCD BOARD (BTL SLAVE) COILS & FILTERS MISCELLANEOUS 5155 3104 218 15671 IND FXD SC4684-145 PM1 7150 9340 218 60115 TRA SIG SM BC857CW 0003 3104 214 39321 TO-220 HOLDER...
  • Page 60 8-16 8-16 ELECTRICAL PARTS LIST - AMPLIFIER UCD BOARD (BTL SLAVE) ELECTRICAL PARTS LIST - AMPLIFIER UCD BOARD (BTL SLAVE) RESISTORS 3136 4822 051 30102 1k 5% 0,062W 3204 4822 051 10223 22k 2% 0,25W 6152 4822 130 11528 1PS76SB10 7164 9322 198 96685 TRA SIG SM 2SA1954B...
  • Page 61: Af12 Board

    BRIEF INTRODUCTION OF THE AF12 BOARD The AF12 Board consists of the following features : a. TDA7468D IC TDA7468D IC (7501) which includes functions such as source selection, loudness control, dynamic bass control, treble control, volume control and muting function. Sound features such as ALC, DBB, DSC and IS are controllable via I C Bus from the microprocessor.
  • Page 62: Af12 Board - Component Layout

    AF12 BOARD - COMPONENT LAYOUT...
  • Page 63 AF12 BOARD - COMPONENT LAYOUT (MAPPING) AF12 BOARD - CHIP LAYOUT (MAPPING)
  • Page 64: Af12 Board - Chip Layout

    AF12 BOARD - CHIP LAYOUT...
  • Page 65: Af12 Board - Circuit Diagram (part 1)

    AF12 BOARD - CIRCUIT DIAGRAM (PART 1) 1501 E1 3533 B3 1502 D3 3534 C3 1503 F1 3543 A9 1504 H1 3544 H8 1505 E4 3545 B9 3521 2521 Game_P Tuner USB/PClink TU_Left 1506 A1 3546 G8 100n 1510 F1 3547 C9 E11 / E22 1531 C1...
  • Page 66: Af12 Board - Circuit Diagram (part 2)

    AF12 BOARD - CIRCUIT DIAGRAM (PART 2) T75 F1 T060 D1 T76 F1 T061 D1 T77 F1 T062 D1 T78 F1 T063 D1 1100 F6 T064 D1 3412 1201 C1 T065 E1 1202 F1 T066 E1 4909 1203 E1 T067 E1 1204 E1 T068 E1 4910...
  • Page 67: Af12 Board - Circuit Diagram (part 3)

    AF12 BOARD - CIRCUIT DIAGRAM (PART 3) U7 E7 3686 D10 U8 E7 3687 C10 U9 E7 3688 C10 1102 H3 3689 B13 1103 H3 3692 C10 MUTE_SW_FR 1603 E7 3694 F10 1604 A11 3711 E10 2209 D5 3721 A9 2210 G5 3722 A9 3651...
  • Page 68 VIDEO OUT CINCH BOARD - VIDEO OUT CINCH BOARD - CHIP ELECTRICAL PARTSLIST - AF12 BOARD COMPONENT LAYOUT LAYOUT - IC & TRANSISTORS - 7201 5322 130 60159 BC846B 7204 5322 130 60159 BC846B 7402 5322 130 60159 BC846B 7621 5322 130 60159 BC846B 7623...
  • Page 69 10-1 5DTC Module (MP3 version) Layout stage .4 TABLE OF CONTENTS Service hints ................10-2 Location of Printed Circuit Boards ..........10-5 Wiring..................10-6 Emergency opening ..............10-7 Location of switches..............10-8 Blockdiagram ................10-9 CD B OARD Circuit Diagram ..............10-10 Component Layout side A .............10-11 Component Layout side B .............10-12 ONTROL OARD...
  • Page 70: Service Hints

    10-2 Service Hints In case of symptom „skipping tracks“ perform 3. MEASURE THE EYE-PATTERN SIGNAL following actions: EYE-PATTERN SIGNAL – JITTER MEASUREMENT 1. VERIFY THE COMPLAINT Measure the signal direct on resistor 3898 using an oscilloscope (see also chapter 10-9). PLAYABILITY CHECK EYE-PATTERN Use CDDA SBC 444A: .
  • Page 71 10-3 Service Hints 4. MEASURE THE LASER CURRENT 6. MEASURE THE OFFSETS OF THE CD10 CD DRIVE – LASER CURRENT MEASUREMENT SIGNAL PROCESSOR – OFFSET MEASUREMENT The laser current can be measured as a voltage drop on Each ADC input of the CD10 may have an offset too. resistor 3820.
  • Page 72 10-4 WARNING CHARGED CAPACITORS ON THE SERVO BOARD MAY DAMAGE THE CD DRIVE ELECTRONICS WHEN CONNECTING A NEW CDM MECHANISM. THAT´S WHY, BESIDES THE SAFETY MEASURES LIKE • SWITCH OFF POWER SUPPLY • ESD PROTECTION ADDITIONAL ACTIONS MUST BE TAKEN BY THE REPAIR TECHNICIAN. The CD drive forms a compact building block with the CD Board.
  • Page 73: Location Of Printed Circuit Boards

    10-5 Location of Printed Circuit Boards CD Board MP3 Board Motor Board Control Board 5DTC Location of PCBs 2002 08 29...
  • Page 74 10-6 Wiring Diagram 5DTC Module MP3 Board Control Board 8021 Motor Board 8052 8051 1820 1825 to / from AF Board dig.out (optional) 1800 8001 CD Board 5DTC Wiring Diagram 2002 08 30 The FFC-Cables are available as sparepart. 8001 3103 308 93090 FFC CABLE 16Pin 80mm BD Connection from CD Board to CD Drive...
  • Page 75: Emergency Opening

    10-7 Emergency opening of the trays The trays of the 5DTC are mechanically Release snap as shown in picture 5 and pull tray out. locked. To open tray 1, 2 and 3 move lever (pos 29) backwards To remove a CD from Play Position perform following (e.g.
  • Page 76: Location Of Switches

    10-8 Location of switches...
  • Page 77: Control Board

    10-9 10-9 BLOCK DIAGRAM 5DTC MP3 Version CD MECHANISM CD MAINBOARD 5,17,21,52,57 +3,3V Vref DISC 7802 1824 7887 7800 MM1469PH Vref TURNTABLE FOCB+ FOCUS CD LEFT MOTOR MOTOR Active low pass FOCB- Analog Audio Filter LM358 Vref RADB+ RADIAL CD RIGHT MOTOR RADB- SCLI...
  • Page 78 10-10 10-10 3912 6,1V 220R 5DTC CD BOARD 3807 3801 R2 (CD10) 7810-B 2826 3925 3873 2,4V LM358DT 3865 2851 100R LEFT LEFT CHANNEL 3926 3874 180R 2,4V 100R 3802 3808 R1 (CD10) to / from MP3 Board Active Low Pass 3803 3809 D4 (CD10)
  • Page 79: Circuit Diagram

    10-11 10-11 APPING FOR APPING FOR OMPONENT AYOUT IRCUIT IAGRAM 1800 D3 3851 C5 1800 3827 1810 E5 3852 B3 1810 3828 1823 D7 3853 B6 1820 3829 1824 A5 3854 B2 1823 3831 5DTC CD Board Side A 2811 B6 3857 C1 1824 3832...
  • Page 80 10-12 10-12 1800 D5 1810 E3 1820 C1 1823 D1 1824 A3 1825 A4 2812 C5 2814 E4 5DTC CD Board Side B 2815 E4 2816 D4 2817 C5 2818 D4 2821 E3 2822 E3 2823 E2 2825 E2 2830 B2 2831 B4 2832 C3 2836 A6...
  • Page 81 10-13 10-13 5DTC CONTROL BOARD Mapping APPING FOR IRCUIT IAGRAM 1800 3832 1802 1801 3833 1800 2810 3804 3811 3824 3833 3841 3854 3862 7805-B D3 1802 3834 1801 2811 3805 3815 3826 3834 3842 3855 3863 7806 2800 3835 3826 3863 1802...
  • Page 82 10-14 10-14 MP3 B OARD IRCUIT IAGRAM MP3-CD-2002 2451 B5 2452 B2 2453 B4 2454 B7 only for FLASH version 2455 C2 2456 C12 2457 D9 2450 3465 2458 C10 100n 2459 D2 100R +3.3V +core +3.3V +3.3V 2460 E13 7458 AD16 2461 D12...
  • Page 83 10-15 10-15 MP3 B OARD OMPONENT AYOUT 1460 A3 3449 C3 3460 C2 3482 B2 3492 A3 6450 C2 1451 B5 2457 A2 2469 B4 3469 C4 3479 A2 4450 A4 2456 A4 3452 B2 3461 B5 3483 B2 3493 B2 7450 B4 1455 A4 2461 D4...
  • Page 84 10-16 10-16 Exploded view 5DTC mechanic - for orientation only...
  • Page 85: Mp3 Board

    10-17 ELECTRICAL PARTSLIST 5DTC MODULE MP3CD Version CD Board –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– MECHANICAL PARTS CAPACITORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 3103 308 54710 5DTC Module (mechanic w/o electronic) 2869 © 3198 017 34730 47nF 3103 309 05390 CD DRIVE DA12T3 2870 © 4822 126 13883 220pF 4822 529 10387 Rubber damper CD DRIVE, FRONT...
  • Page 86 10-18 ELECTRICAL PARTSLIST 5DTC MODULE MP3CD Version CD Board –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– RESISTORS RESISTORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 3846 © 4822 051 30102 1kΩ 0,06W 3925 © 4822 051 30101 100Ω 0,06W 3847 © 4822 117 12968 820Ω 0,06W 3926 © 4822 051 30101 100Ω...
  • Page 87 10-19 ELECTRICAL PARTSLIST 5DTC MODULE MP3CD Version Control Board –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– MECHANICAL PARTS RESISTORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 3103 308 54710 5DTC Module (mechanic w/o electronic) 3855 © 4822 117 12706 10kΩ 0,06W 3856 © 4822 117 12706 10kΩ 0,06W MISCELLANEOUS 3857 © 4822 117 12706 10kΩ...
  • Page 88 10-20 ELECTRICAL PARTSLIST 5DTC MODULE MP3CD Version MP3 Board –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– MISCELLANEOUS RESISTORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 1451 2422 025 17303 FFC-CONNECTOR 19P,side entry 3484 © 4822 117 12971 15Ω 0,06W 3486 © 4822 051 30101 100Ω 0,06W CAPACITORS 3488 © 4822 117 13632 100kΩ...
  • Page 89 11-1 11-1 SET MECHANICAL EXPLODED VIEW {106} [168] [167] {142} {141} {140} {143} FOR SET WITH WOOX VERSION ONLY NOT FOR ALL VERSION HOLES NOT IN ALL VERSION SHAPE VARY WITH/WITHOUT WOOX VERSION SHAPE VARY WITH/WITHOUT USB VERSION FOR FW-C7XX/M7XX ONLY { XXX } ITEM NO.
  • Page 90 11-2 11-2 MECHANICAL & ACCESSORIES PARTS LIST - MAIN UNIT SCREW LISTS - MAIN UNIT 0112 3140 117 72141 Cover Tray Pre-Assy 0185 3139 114 72756 Bracket CDC Left 8417 3139 110 36151 FFC Foil 15P/280/15P AD D3 x 12 0114 3140 117 70191 Cover Tray 5DTC 1...
  • Page 91: Revision List

    12-1 REVISION LIST Version 1.0 (3140 785 32830) * Initial Release FWM589/21/22/30 Version 1.1 (3140 785 32831) * Page 8-2 : Power 303 Module (UCD 200-250W) - Update - a Jumper Wiring in Section C2 added - the track between pos.6717 and pos.6707 cut Version 1.2 (3140 785 32832)

This manual is also suitable for:

Fwm589/21Fwm589/22Fwm589/30Fwm799Fwm79922Fwm79921

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