Page 1: Service Manual
SERVICE MANUAL CHASSIS MODEL COMMANDER DEST. CHASSIS NO. MODEL COMMANDER DEST. CHASSIS NO. KV-ES29M90 RM-916 Hong Kong SCC-P27A-A TRINITRON COLOR TV ® http://cxema.ru...
Page 2 CARBON PAINTED ON THE CRT, AFTER REMOVING THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE ANODE. THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. – 2 –...
Page 3 KV-ES29M90 RM-916 TABLE OF CONTENTS Section Title Page Section Title Page SELF DIAGNOSIS FUNCTION 6. DIAGRAMS ........ 4 6-1. Block Diagram ............63 1. GENERAL ................ 8 6-2. Frame Schematic Diagram ........81 Circuit Boards Location .......... 84 2. DISASSEMBLY 6-4.
Page 4 KV-ES29M90 RM-916 SELF DIAGNOSTIC FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER lamp will automatically begin to flash. The number of times the lamp flashes translates to a probable source of the problem. A definition of the STANDBY/TIMER lamp flash indicators is listed in the instruction manual for the user’s knowledge and reference.
Page 5 KV-ES29M90 RM-916 DISPLAY OF STANDBY/TIMER LIGHT FLASH COUNT 2 times 3 times Lamp ON 0.3 sec. Lamp OFF 3 sec. Lamp OFF 0.3 sec. 4 times 5 times 6 times 7 times STANDBY/SLEEP lamp Diagnostic Item Flash Count* +B overcurrent 2 times +B overvoltage 3 times...
Page 6 KV-ES29M90 RM-916 SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurances of failure for confirmation on the screen: [To Bring Up Screen Test] In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below: [Screen display] / channel [5] / Sound volume [-] / Power ON ˘...
Page 7 KV-ES29M90 RM-916 SELF-DIAGNOSTIC CIRCUIT IC4301 IC001 IC003 RGB JUNGLE OVP OCP SYSTEM MEMORY FROM IKIN CRT (IK) [H] IC6801 XRAY [V] D6806/D6801 V PROT CXA2100Q IC004 MEMORY [+B overcurrent ªOCPº] Occurs when an overcurrent on the +B(135) line is detected by Q6610 and Q6609.
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Page 39: Service Jig
KV-ES29M90 SECTION 3 RM-916 SERVICE JIG 3-1. JIGS REQUIRED FOR SERVICING REF NO. DESCRIPTION PART NO. REMARK TOOL (20P), SERVICE 3-702-763-01 For A to V board extension TOOL (40P), SERVICE 3-702-764-01 For A to E board extension TOOL (50P-A), SERVICE 3-702-765-01 For A to B3 board extension TOOL (50P-J), SERVICE...
Page 40: Set-Up Adjustments
KV-ES29M90 SECTION 4 RM-916 SET-UP ADJUSTMENTS • The following adjustments should be made when a complete Perform the adjustments in the following order : realignment is required or a new picture tube is installed. 1. Beam Landing • These adjustments should be performed with rated power 2.
Page 41 KV-ES29M90 RM-916 4-2. CONVERGENCE ADJUSTMENT V. STAT Preparation : • Before starting this adjustment, adjust the focus, horizontal size and vertical size. • Set the PICTURE 70% and BRIGHTNESS 0%. • Cross hatch / Dot pattern. (1) Horizontal and Vertical Static Convergence H.
Page 42 KV-ES29M90 RM-916 BMC (Hexapole) Magnet. (2) Dynamic Convergence Adjustment If the red, green and blue dots are not balanced or aligned, then Preparation: • use the BMC magnet to adjust in the manner described below. Before starting this adjustment, adjust the horizontal static convergence and the vertical static convergence •...
Page 43 KV-ES29M90 RM-916 (3) Screen-corner Convergence 4-3. FOCUS ADJUSTMENT Note Focus adjustment should be completed before W/B adjustment. (1) Receive digital monoscope pattern. (2) Set "A/V CONTROL" to "STANDARD". a-d : screen-corner (3) Adjust FOCUS VR so that the center of the screen becomes misconvergence justfocus.
Page 44 KV-ES29M90 RM-916 3. SUB PICTURE BRIGHTNESS ADJUSTMENT 4-5. G2 (SCREEN) AND WHITE BALANCE 1) Tune RF PAL white signal at program No. 1 and No. 2. ADJUSTMENTS 2) Select “TWIN PICTURE” mode. 3) Receive different RF PAL white signals in MAIN and Sub 1.
Page 45: Circuit Adjustments
KV-ES29M90 SECTION 5 RM-916 CIRCUIT ADJUSTMENTS 5-1. ADJUSTMENTS WITH COMMANDER Service adjustments are made with the RM-916 that comes with this unit. 1, 4 Select the adjustment item. ↓ a. ENTERING SERVICE MODE 3, 6 Raise/lower the data value. With the unit on standby ↓...
Page 46 KV-ES29M90 RM-916 5-2. ADJUSTMENT METHOD Item Number 00 of device GEO Use the same method for all Items. Use 1 and 4 to select the This explanation uses H-Position as an example. 1. Select “GEO 00 VSZ” with the 1 and 4 buttons. adjustment item, use 3 and 6 to adjust, write with [MUTING] 2.
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Page 56 KV-ES29M90 RM-916 NOTE • shaded items are fixed data. • Standard data listed on the Adjustment Item Table are reference values, therefore it may be different for each model and for each mode. • Note for Different Data: Those are the standard data values written on the microprocessor. Therefore, the data values of the modes and stored respectively in the memory.
Page 57 KV-ES29M90 RM-916 5-3. PICTURE QUALITY ADJUSTMENTS 1. NTSC VIDEO INPUT SUB COLOR ADJUSTMENT (SCL) Input signal ; NTSC color bar, 75% to Video 1. [TWIN] mode, [Service] mode. 1. Set to service mode. 2. Input RF PAL colorbar signal. (i) SUB CONTRAST Set A/V control to PERSONAL.
Page 58 KV-ES29M90 RM-916 2. NTSC RF INPUT 3. PAL VIDEO INPUT Input signal ; NTSC RF color bar, 75%. Input signal ; PAL color bar, 75% to Video 1. [TWIN] mode, [Service] mode. [TWIN] mode, [Service] mode. (i) SUB CONTRAST (i) SUB CONTRAST Condition : Condition : Adjusting parameter:...
Page 59 KV-ES29M90 RM-916 3. PAL RF INPUT 5-4. DEFLECTION ADJUSTMENTS Input signal ; PAL RF color bar, 75%. FOR DRC 1250 [TWIN] mode, [Service] mode. 1. Set to Service Mode. 2. Input a Pal cross hatch/dot signal. (i) SUB CONTRAST 3. Set the following condition. Condition : Picture Mode to [DYNAMIC], Picture Rotation to [+/– 0] and Eco Mode to OFF.
Page 60 KV-ES29M90 RM-916 11. Write into the memory by pressing [MUTING] then -. 5-5. A BOARD ADJUSTMENT AFTER IC003 FOR DRC 100 MODE (MEMORY) REPLACEMENT 12. Set to DRC 100 mode. 13. Repeat Step 5, Step 6 and Step 7. When replacing IC003 and IC004 (MEMORY), be sure to change 14.
Page 61 KV-ES29M90 RM-916 5-6. PICTURE DISTORTION ADJUSTMENT (1) PICTURE DISTORTION ADJUSTMENT (2) Item Number 00 – 0B H-TRAPEZOID (DAC 4 HTR) GEO 0 VSZ (V SIZE) GEO 1 VPS (V POSITION) GEO 2 VLN (V LINEARITY) GEO 3 SCO (VERTICAL S-Correction) GEO 4 HSZ (H SIZE) GEO 5...
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Page 80 KV-ES29M90 RM-916 PRINTED WIRING BOARDS [LED, SIRCS RECEIVER] [AV INPUT, PRESET KEY, PHONE OUT] [TOP KEY] – H1 Board – – H2 Board – – H3 Board – – 123 – http://cxema.ru...
Page 81 KV-ES29M90 RM-916 B3 BOARD IC309 TC7SET04F (TE85R) B3 BOARD IC505 TC7SET04F (TE85R) NC 1 IN A 2 B3 BOARD IC506 TC7SET04F (TE85R) GND 3 OUT V IN A OUT Y B3 BOARD WAVEFORMS 1.7Vp-p (H) 1.0Vp-p (H) 1.1Vp-p (H) 4.7Vp-p (V) 4.9Vp-p (V) 2.3Vp-p (V) 2.2Vp-p (V)
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Page 92 KV-ES29M90 RM-916 PRINTED WIRING BOARD [Y/C SEP AUTO WIDE] – BC4 Board – – 165 – http://cxema.ru...
Page 93 KV-ES29M90 RM-916 J Board IC8302 CXA2069Q J Board IC8306 CXA2123AQ-T6 – 166 – http://cxema.ru...
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Page 96: Exploded Views
KV-ES29M90 SECTION 7 RM-916 EXPLODED VIEWS NOTE: • • Items marked " ∗ " are not stocked since Items with no part number and no The components identified by description are not stocked because they are seldom required for routine shading and mark ! are critical they are seldom required for routine service.
Page 97 KV-ES29M90 RM-916 7-2. CHASSIS : 7-685-648-71 SCREW +BVTP 3 × 12 : 7-685-663-71 SCREW +BVTP 4 × 16 REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK 8-598-452-30 TUNER, FSS BTF-WG442 * A-1241-402-A F1 BOARD MOUNT 8-598-508-10 TUNER, FSS BTF-LG436 * 4-071-307-01 HOLDER, F2/H1...
Page 98 KV-ES29M90 RM-916 7-3. PICTURE TUBE : 7-685-648-71 SCREW +BVTP 3 × 12 : 7-685-663-71 SCREW +BVTP 4 × 16 : 7-685-661-14 SCREW +BVTP 4 × 12 REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK 4-071-308-01 DOOR, CONTROL * 4-071-299-02 BRACKET (TL), CRT * A-1372-730-A H3 BOARD MOUNT...
Page 99: Electrical Parts List
KV-ES29M90 SECTION 8 RM-916 The components identified by shading and mark ! are critical for safety. ELECTRICAL PARTS LIST Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK NOTE: • Items marked " ∗ " are not stocked since they •...
Page 100 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C1275 1-163-007-11 CERAMIC CHIP 680PF <CONNECTOR> C1276 1-163-007-11 CERAMIC CHIP 680PF C1277...
Page 101 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK <FILTER> <IC LINK> FL001 1-236-071-11 ENCAPSULATED COMPONENT PS1201 1-532-686-21 LINK, IC 2.7A/150V PS1202...
Page 102 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R032 1-216-049-91 RES,CHIP 1/10W R091 1-216-025-91 RES,CHIP 1/10W R033 1-216-033-00 RES,CHIP...
Page 103 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R1271 1-216-049-91 RES,CHIP 1/10W * A-1299-092-A A1 BOARD COMPLETE R1272 1-216-049-91 RES,CHIP...
Page 104 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C8168 1-164-004-11 CERAMIC CHIP 0.1MF <FILTER> C8197 1-163-021-91 CERAMIC CHIP 0.01MF C8198...
Page 105 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R8135 1-216-295-91 SHORT C320 1-163-021-91 CERAMIC CHIP 0.01MF R8137 1-216-295-91 SHORT...
Page 106 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C540 1-163-021-91 CERAMIC CHIP 0.01MF C645 1-163-021-91 CERAMIC CHIP 0.01MF C542 1-126-204-11...
Page 107 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C954 1-163-021-91 CERAMIC CHIP 0.01MF FL906 1-234-177-21 FILTER, CHIP EMI FL907 1-234-177-21 FILTER, CHIP EMI...
Page 108 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK Q522 8-729-120-28 TRANSISTOR 2SC1623-L5L6 R516 1-216-049-91 RES,CHIP 1/10W Q523 8-729-120-28 TRANSISTOR 2SC1623-L5L6...
Page 109 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R604 1-216-033-00 RES,CHIP 1/10W R684 1-216-073-00 RES,CHIP 1/10W R605 1-216-295-91 SHORT...
Page 110 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R863 1-216-009-91 RES,CHIP 1/10W R933 1-216-025-91 RES,CHIP 1/10W R864 1-216-009-91 RES,CHIP...
Page 111 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK <#########> * A-1136-069-A BC4 BOARD COMPLETE ********************** RB001 1-239-409-11 NETWORK RESISTOR (CHIP) 47 RB002...
Page 112 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C2072 1-163-237-11 CERAMIC CHIP 27PF <RESISTOR> C2074 1-163-038-91 CERAMIC CHIP 0.1MF R2011...
Page 113 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R2105 1-216-295-91 SHORT C9030 1-163-017-00 CERAMIC CHIP 0.0047MF R2106 1-216-295-91 SHORT...
Page 114 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK <RESISTOR> * A-1346-882-A D BOARD COMPLETE ******************** R9001 1-216-059-00 RES,CHIP 2.7K...
Page 115 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C6660 1-126-960-11 ELECT C6846 1-109-945-11 FILM 0.18MF 250V C6661 1-104-664-11 ELECT...
Page 116 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK CN6810 1-785-879-11 CONNECTOR, ONE TOUCH D6808 8-719-914-43 DIODE DAN202K CN6811* 1-508-784-21 PIN, CONNECTOR (5MM PITCH) 1P D6809...
Page 117 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK <IC LINK> R6607 1-215-489-00 METAL 680K 1/4W R6608 1-215-489-00 METAL 680K...
Page 118 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R6666 1-208-782-11 METAL CHIP 0.50% 1/10W R6824 1-249-411-11 CARBON 1/4W R6667...
Page 119 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R6887 1-216-081-00 RES,CHIP 1/10W * A-1343-742-A D1 BOARD MOUNT R6888 1-216-089-91 RES,CHIP...
Page 120 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C6376 1-104-664-11 ELECT 47MF <IC LINK> C6377 1-128-551-11 ELECT 22MF C6378...
Page 121 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R6134 1-208-806-11 METAL CHIP 0.50% 1/10W R6216 1-216-065-91 RES,CHIP 4.7K 1/10W...
Page 122 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK * A-1343-791-A DH BOARD MOUNT C4344 1-163-809-11 CERAMIC CHIP 0.047MF ***************** C4345...
Page 123 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK <DIODE> Q4308 8-729-026-49 TRANSISTOR 2SA1037AK-T146-R Q4310 8-729-026-49 TRANSISTOR 2SA1037AK-T146-R D4303 8-719-109-72 DIODE RD3.9ESB2...
Page 124 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R4329 1-208-782-11 METAL CHIP 0.50% 1/10W R4410 1-216-057-00 RES,CHIP 2.2K 1/10W...
Page 125 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R4853 1-216-053-00 RES,CHIP 1.5K 1/10W <RESISTOR> R4854 1-216-067-00 RES,CHIP 5.6K 1/10W...
Page 126 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK * A-1241-403-A F2 BOARD MOUNT * A-1372-729-A H2 BOARD MOUNT ****************** ****************** <CONNECTOR>...
Page 127 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R1972 1-249-418-11 CARBON 1.2K 1/4W C8332 1-163-249-11 CERAMIC CHIP 82PF R1973 1-249-420-11...
Page 128 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C8408 1-163-021-91 CERAMIC CHIP 0.01MF D8305 8-719-158-35 DIODE RD9.1SB C8410 1-164-004-11 CERAMIC CHIP...
Page 129 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK J8305 1-695-444-11 PIN JACK BLOCK 3P Q8355 8-729-026-49 TRANSISTOR 2SA1037AK-T146-R J8307 1-565-838-11...
Page 130 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R8341 1-216-065-91 RES,CHIP 4.7K 1/10W R8410 1-216-295-91 SHORT R8342 1-216-065-91 RES,CHIP...
Page 131 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R8472 1-216-089-91 RES,CHIP 1/10W R8567 1-216-017-91 RES,CHIP 1/10W R8473 1-216-025-91 RES,CHIP...
Page 132 KV-ES29M90 RM-916 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK <DIODE> MISCELLANEOUS ***************** D5400 8-719-911-19 DIODE 1SS119-25 D5401 8-719-510-02 DIODE D1NS4 ! 1-251-374-51...
Page 133 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK Sony Corporation English 99JG70021-1 Sony Technology Malaysia Sdn. Bhd. Printed in Malaysia 9-965-771-01 TV Business of General Area  1999. 10 – 218 – http://cxema.ru...

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Sony Trinitron KV-ES29M90 Service Manual

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Summary of Contents for Sony Trinitron KV-ES29M90

Page 1: Service Manual

Page 39: Service Jig

Page 40: Set-Up Adjustments

Page 45: Circuit Adjustments

Page 96: Exploded Views

Page 99: Electrical Parts List

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